There are presently many solutions to dealing with aging or deteriorated structures. Depending on the state of the structure, it may need to be completely over-hauled, demolished and replaced, or only specific components may need rehabilitation. In the case of bridges, rehabilitation and maintenance of the decks are critical needs for infrastructure management. Viable rehabilitation options include replacement of decks with aluminum extrusions, hybrid composite and sandwich systems, precast reinforced concrete systems, or the use of pultruded fiber-reinforced polymer (FRP) shapes. Previous research using pultruded glass fiber-reinforced polymer (GFRP) decks, focused on behaviour under various strength and serviceability loading conditions. Failure modes observed were specific to delamination of the flexural cross sections, local crushing under loading pads, web buckling and lip separation. However certain failure mechanisms observed from in-situ installations differ from these laboratory results, including behaviour of the connectors or system of connection, as well as the effect of cyclic and torsional loads on the connection. This thesis investigates the role of mechanical and non-mechanical connectors in the composite action and failure mechanisms in a pultruded GFRP deck system. There are many interfaces including top panel to I-beam, deck panel to girder, and panel to panel, but this work focuses on investigating the top panel connection. This is achieved through comparative component level shear, uplift, and flexure testing to characterize failure and determine connector capacity. Additionally, a connection of this GFRP deck system to a concrete girder is investigated during the system-level test. Results show that an epoxy non-mechanical connection may be better than mechanical options in ensuring composite behaviour of the system.

A number of older bridges built before the 1970’s were constructed with floor systems consisting of a non-composite concrete slab over steel girders. Many of these bridges do not satisfy current load requirements and may require replacement or strengthening. A potentially economical means of strengthening these floor systems is to connect the existing concrete slab and steel girders to permit the development of composite action. This dissertation describes a research program investigating methods to develop composite action in existing non-composite floor systems by the use of postinstalled shear connectors. Three types of post-installed shear connection methods were investigated. These methods are referred to as the double-nut bolt, the high tension friction grip bolt, and the adhesive anchor. These post-installed shear connectors were tested under static and fatigue loading, and design equations for ultimate strength and fatigue strength were developed. These post-installed shear connectors showed significantly higher fatigue strength than conventional welded shear studs widely used for new construction. The superior fatigue strength of these post-installed shear connectors enables strengthening of existing bridge girders using partial composite design, thereby requiring significantly fewer shear connectors than possible with conventional welded shear studs. Five full-scale non-composite beams were constructed and four of these were retrofitted with post-installed shear connectors and tested under static load. The retrofitted composite beams were designed as partially composite with a 30-percent shear connection ratio. A non-composite beam was also tested as a baseline specimen. Test results of the full-scale composite beams showed that the strength and stiffness of existing non-composite bridge girders can be increased significantly. Further, excellent ductility of the strengthened partially composite girders was achieved by placing the postinstalled shear connectors near zero moment regions to reduce slip at the steel-concrete interface. Parametric studies using the finite element program ABAQUS were also conducted to investigate the effects of beam depth, span length, and shear connection ratio on the system behavior of strengthened partially composite beams. The studies showed that current simplified design approaches commonly used for partially composite beams in buildings provide good predictions of the strength and stiffness of partially composite bridge girders constructed using post-installed shear connectors. / text

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Civil and Environmental Engineering, 2012. / Cataloged from PDF version of thesis. / Includes bibliographical references (p. 115-117) / Highway bridges are exposed to numerous elemental and loading issues that are extremely difficult for a designer to anticipate and account for during design. The current state of practice is to design a bridge deck for a certain life span and then turn the bridge over to maintenance personnel who attempt to prolong the life of the deck through a variety of repair and rehabilitation measures. These repair measures are rarely, if ever, considered during the design process of the bridge deck. Numerous researchers have looked at making bridges, specifically decks, more repairable. The majority of these research efforts have focused on the bridge deck system as a whole. Other researchers have looked at individual elements of the bridge deck to girder connection to see if the required strength could be achieved while making the connections easier to take apart. One of the main components in the bridge deck to girder system is the steel shear stud connection, which is used to create composite action between the deck and the girder. Numerous researchers have studied this connection from a strength perspective, and the strength equations for the shear connection have been codified. Shear connections using headless studs have been researched as well, but always as a part of a larger deck to girder connection system. The headless stud has never been researched to see how it responds to a shear loading. This study looks at headless studs with varying levels of debonding along the stud shaft to analyze the impact on the load resistance that the levels of debonding would have. Granular materials for the shear transfer of load are also looked at. The results show that, as expected, the headless, debonded shear studs can carry less load than a bonded stud, but the difference in load carrying capacity is within the suggested over-estimation range of the codes that other researchers have suggested. These results suggest that the use of headless, debonded shear studs in a deck to girder connection is a feasible way to make that connection more repairable. / Funded by the U.S. Dept. of the Army. / by Berndt F. Spittka / S.M.