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<p>In the newspaper printing industry, offset is the dominating printing method and the use of multicolour printing has increased rapidly in newspapers during the last decade. The offset printing process relies on the assumption that an uniform film of ink of right thickness is transferred onto the printing areas. The quality of reproduction of colour images in offset printing is dependent on a number of parameters in a chain of steps and in the end it is the amount and the distribution of ink deposited on the substrate that create the sensation and thus the perceived colours. We identify three control points in the offset printing process and present methods for assessing the printing process quality in two of these points:</p><p>• Methods for determining if the printing plates carry the correct image</p><p>• Methods for determining the amount of ink deposited onto the newsprint</p><p>A new concept of colour impression is introduced as a measure of the amount of ink deposited on the newsprint. Two factors contribute to values of the colour impression, the halftone dot-size and ink density. Colour impression values are determined on gray-bars using a CCD-camera based system. Colour impression values can also be determined in an area containing an arbitrary combination of cyan magenta and yellow inks. The correct amount of ink is known either from a reference print or from prepress information. Thus, the deviation of the amount of ink can be determined that can be used as control value by a press operator or as input to a control system.</p><p>How a closed loop controller can be designed based on the colour impression values is also shown.</p><p>It is demonstrated that the methods developed can be used for off-line print quality monitoring and ink feed control, or preferably in an online system in a newspaper printing press.</p> / Report code: LiU-TEK-LIC-2005:02.

The process of laser cladding consists of depositing successive layers of molten metallic powder to create a near-net shape. A high-power laser is used to melt incoming metallic powder, which forms a melt pool on the surface. As the latter moves beneath the laser, this newly created melt pool solidifies. By properly controlling the trajectory of deposition tracks, one can create a diverse range of shapes with varying complexities. However, the process is very sensitive to parameters, requiring constant attention from technicians. This lends itself perfectly to the addition of automatic controllers whereby supervision is minimal. <br /><br /> In this thesis, an optical sensor is developed to monitor the process zone. The sensor will output a measurement of the height of solidified clad, which in turn can be used by a controller to adjust this geometrical feature. The thesis is divided into three main parts, each contributing to the final algorithm. <br /><br /> First, in Chapter 3 an analysis is performed on the light irradiating from the interaction zone (or melt pool). It is stated that the dominating source of light is governed by blackbody radiation from this molten metal. This is confirmed by analyzing a series of images captured through a digital camera, where various narrow bandpass filters were utilized to selectively view a portion of the CCD-sensor's spectrum. This investigation also leads to the selection of bandpass filter such that a stable, relatively intense melt pool is captured through the digital camera's CCD-sensor. <br /><br /> Second, in Chapter 4 the captured images are taken through a pair of image processing techniques, outputting a series of coordinates representating the melt pool's boundary. The image is first analyzed to calculate an optimal threshold level based on the minimization of fuzzy entropy. With this threshold selected, the grayscale image is converted into black-and-white, where the white pixels represent the melt pool. After this step, the melt pool's boundary is extracted through an 8-connectivity border tracing algorithm. This technique outputs a series of coordinates (in pixels) as though one were traveling along the melt pool in a clockwise rotation. <br /><br /> Last, Chapter 5 analyzes these pixel coordinates to extract the melt pool's height. The coordinates are first transformed into real-world coordinates, by use of a perspective transformation. This transformation essentially yields the melt pool's shadow, as created by a light-source coincident with the camera. As a result, the melt pool's height is estimated based upon a right-angle triangle, where the camera's angle is known, and the projected coordinates represent the shadow length (triangle's base). <br /><br /> The result of applying this series of steps to the estimation of clad heights is found at the end of Chapter 5. Results varied dramatically, from 4% error to 393%. Although the errors are large at times, they are mainly caused by a bias in the estimate. That is, the dynamics of the true clad formation are very well predicted by the algorithm, however, shifting by a certain amount. This amount varies both with substrate velocity, and the clad's direction of travel, relative to the camera. A partial explanation is given such that the clad's height is offset from the laser center-point, which is a function of both these parameters. However, the specific relationship requires further experimentation.

The process of laser cladding consists of depositing successive layers of molten metallic powder to create a near-net shape. A high-power laser is used to melt incoming metallic powder, which forms a melt pool on the surface. As the latter moves beneath the laser, this newly created melt pool solidifies. By properly controlling the trajectory of deposition tracks, one can create a diverse range of shapes with varying complexities. However, the process is very sensitive to parameters, requiring constant attention from technicians. This lends itself perfectly to the addition of automatic controllers whereby supervision is minimal. <br /><br /> In this thesis, an optical sensor is developed to monitor the process zone. The sensor will output a measurement of the height of solidified clad, which in turn can be used by a controller to adjust this geometrical feature. The thesis is divided into three main parts, each contributing to the final algorithm. <br /><br /> First, in Chapter 3 an analysis is performed on the light irradiating from the interaction zone (or melt pool). It is stated that the dominating source of light is governed by blackbody radiation from this molten metal. This is confirmed by analyzing a series of images captured through a digital camera, where various narrow bandpass filters were utilized to selectively view a portion of the CCD-sensor's spectrum. This investigation also leads to the selection of bandpass filter such that a stable, relatively intense melt pool is captured through the digital camera's CCD-sensor. <br /><br /> Second, in Chapter 4 the captured images are taken through a pair of image processing techniques, outputting a series of coordinates representating the melt pool's boundary. The image is first analyzed to calculate an optimal threshold level based on the minimization of fuzzy entropy. With this threshold selected, the grayscale image is converted into black-and-white, where the white pixels represent the melt pool. After this step, the melt pool's boundary is extracted through an 8-connectivity border tracing algorithm. This technique outputs a series of coordinates (in pixels) as though one were traveling along the melt pool in a clockwise rotation. <br /><br /> Last, Chapter 5 analyzes these pixel coordinates to extract the melt pool's height. The coordinates are first transformed into real-world coordinates, by use of a perspective transformation. This transformation essentially yields the melt pool's shadow, as created by a light-source coincident with the camera. As a result, the melt pool's height is estimated based upon a right-angle triangle, where the camera's angle is known, and the projected coordinates represent the shadow length (triangle's base). <br /><br /> The result of applying this series of steps to the estimation of clad heights is found at the end of Chapter 5. Results varied dramatically, from 4% error to 393%. Although the errors are large at times, they are mainly caused by a bias in the estimate. That is, the dynamics of the true clad formation are very well predicted by the algorithm, however, shifting by a certain amount. This amount varies both with substrate velocity, and the clad's direction of travel, relative to the camera. A partial explanation is given such that the clad's height is offset from the laser center-point, which is a function of both these parameters. However, the specific relationship requires further experimentation.

In the newspaper printing industry, offset is the dominating printing method and the use of multicolour printing has increased rapidly in newspapers during the last decade. The offset printing process relies on the assumption that an uniform film of ink of right thickness is transferred onto the printing areas. The quality of reproduction of colour images in offset printing is dependent on a number of parameters in a chain of steps and in the end it is the amount and the distribution of ink deposited on the substrate that create the sensation and thus the perceived colours. We identify three control points in the offset printing process and present methods for assessing the printing process quality in two of these points: • Methods for determining if the printing plates carry the correct image • Methods for determining the amount of ink deposited onto the newsprint A new concept of colour impression is introduced as a measure of the amount of ink deposited on the newsprint. Two factors contribute to values of the colour impression, the halftone dot-size and ink density. Colour impression values are determined on gray-bars using a CCD-camera based system. Colour impression values can also be determined in an area containing an arbitrary combination of cyan magenta and yellow inks. The correct amount of ink is known either from a reference print or from prepress information. Thus, the deviation of the amount of ink can be determined that can be used as control value by a press operator or as input to a control system. How a closed loop controller can be designed based on the colour impression values is also shown. It is demonstrated that the methods developed can be used for off-line print quality monitoring and ink feed control, or preferably in an online system in a newspaper printing press. / <p>Report code: LiU-TEK-LIC-2005:02</p>

This diploma thesis tries to find the most suitable optical system for measuring deformation displacements on the surfaces of bodies. The first chapter describes the systems and methods that will be used. The second chapter is devoted to the design of the experiment. It describes the preparation of the experiment from the point of view of software and hardware and what are the important preliminary preparations. The last chapter contains the results of experiments and evaluation of the systems.

The aim of my thesis is a comperation with Linde Pohony s.r.o. Our aim is to suggest the realization of automatic control of pre-assembly of planetary wheels. The solution with CCD cameras and sensors is interpreted in a detailed way - treir reliability suggestibility by milieu and attendance service.The second part continue of a suggestion of automized workplace with a full detailed drawings. Abstrakt

In the newspaper printing industry, offset is the dominating printing method and the use of multicolour printing has increased rapidly in newspapers during the last decade. The offset printing process relies on the assumption that an uniform film of ink of right thickness is transferred onto the printing areas. The quality of reproduction of colour images in offset printing is dependent on a number of parameters in a chain of steps and in the end it is the amount and the distribution of ink deposited on the substrate that create the sensation and thus the perceived colours. We identify three control points in the offset printing process and present methods for assessing the printing process quality in two of these points: • Methods for determining if the printing plates carry the correct image • Methods for determining the amount of ink deposited onto the newsprint A new concept of colour impression is introduced as a measure of the amount of ink deposited on the newsprint. Two factors contribute to values of the colour impression, the halftone dot-size and ink density. Colour impression values are determined on gray-bars using a CCD-camera based system. Colour impression values can also be determined in an area containing an arbitrary combination of cyan magenta and yellow inks. The correct amount of ink is known either from a reference print or from prepress information. Thus, the deviation of the amount of ink can be determined that can be used as control value by a press operator or as input to a control system. How a closed loop controller can be designed based on the colour impression values is also shown. It is demonstrated that the methods developed can be used for off-line print quality monitoring and ink feed control, or preferably in an online system in a newspaper printing press. / <p>Report code: LiU-TEK-LIC-2005:02.</p>