In the life of a well, the cement sheath not only provides zonal isolation but also supports casing and increases casing-collapse resistance. Due to the high-pressure, high-temperature (HPHT) conditions, the cement sheath plays an important role in maintaining wellbore integrity. During the production process in HPHT wells, the pressure differential inside the casing and the surrounding formation is larger than the conventional wells. The stress induced by fluid withdrawal in highly compact reservoirs can cause the cement and the casing failure in these wells. These present a greater challenge to the wellbore integrity than the conventional wells. To have reliable data, extensive experimental work on Class G cement was carried out to measure the principal parameters for mechanical structural calculations. The experiment was also set up to simulate conditions under which cement low-cycle fatigue failure could occur. Zero-based cyclic pressure was applied to the casing in the cement low-cycle fatigue test. Three types of cement (72-lbm/ft3, 101-lbm/ft3 and 118-lbm/ft3) were cured and tested at 300ºF to study the cement mechanical properties under high-temperature conditions over the long term. The tests included a 1-year mechanical properties measurement such as compressive strength development; i.e., Young’s modulus and Poisson’s ratio. Finite element methods (FEM) were used to study the casing buckling deformation characteristics of reservoir compaction in some south Texas wells. The 2D and 3D FEM models were built to study the effects of mechanical properties and reservoir compaction on HPHT well integrity. As the confining pressure increases, the cement shows more plasticity and can withstand more pressure cycles. The cement with a higher Poisson’s ratio and lower Young’s modulus showed better low-cycle fatigue behavior. Casing collapse resistance is very sensitive to void location, cement Poisson’s ratio, cement Young’s modulus, and pore pressure. Casing eccentricity and voids shape have minor effect on the casing-collapse resistance. Casing shear failure, tension failure, and buckling failure are the most likely failure modes in reservoir compaction. For different casing wall thickness, the critical buckling strain is almost identical. This study presents a better understanding of casing failure and cement failure in HPHT wells. The results of the study will help improve cement and casing design to maintain wellbore integrity that can in turn be expected to extend throughout the life of the well.

A l’heure actuelle où la préservation de notre environnement est primordiale, les constructions en béton font intervenir de plus en plus des ciments comprenant des ajouts minéraux, tels que le laitier, les cendres volantes… En effet, la production des ciments composés permet de réduire le dégagement des gaz à effets de serre et de réutiliser des déchets industriels. Les bétons formulés à base de ciment au laitier de haut-fourneau (CEM III) sont également largement utilisés suite à leur bonne résistance aux réactions alcali-silices, à la diffusion des chlorures et aux attaques sulfatiques… Cependant, certains ouvrages construits avec ce type matériau ont présenté au jeune âge des problèmes de fissuration liés à la restriction de leurs déformations différées, telles que le retrait endogène, thermique et de dessiccation. Suite à cette observation, des essais préliminaires ont été réalisés au laboratoire du service BATir de l’Université Libre de Bruxelles. Ils ont mis en avant plusieurs caractéristiques du comportement de ces matériaux :<p><p>1. Lors du suivi du retrait restreint à l’aide de l’essai à l’anneau en condition de dessiccation, le béton formulé à base de ciment au laitier de haut-fourneau a fissuré bien avant le béton formulé à base de ciment Portland.<p>2. Le retrait total en condition libre du béton formulé à base de ciment au laitier de haut-fourneau est nettement supérieur à celui du béton formulé à base de ciment Portland. Cette différence de comportement est principalement due à l’accroissement rapide et plus élevé du retrait endogène des bétons formulés à base de ciment au laitier de haut-fourneau.<p><p>Au vu de ces résultats expérimentaux, il a semblé intéressant de déterminer quel était l’impact de la déformation endogène des bétons formulés à base de ciments au laitier de haut-fourneau (CEM III) sur leur sensibilité à la fissuration. Afin de répondre à cette question, les déformations différées (retrait endogène, fluage propre en compression et en traction) au jeune âge de trois compositions de béton avec différentes teneurs en laitier (0, 42 et 71%) ont été étudiées expérimentalement en conditions libre et restreinte. Cependant, le suivi du retrait endogène libre et restreint a nécessité le développement de plusieurs dispositifs expérimentaux limitant au maximum les artefacts de mesure, tels que la TSTM (Temperature Stress Testing Machine). De plus, l’interprétation de ces résultats expérimentaux a également nécessité une caractérisation du comportement de ces matériaux à l’échelle macro- et microscopique. <p><p>Finalement, cette étude a montré que malgré une déformation endogène plus élevée, les bétons formulés à base de ciment au laitier de haut-fourneau fissurent après le béton formulé à base de ciment Portland. Ce comportement est dû à :<p>-l’impact du laitier sur la réaction d’hydratation du matériau cimentaire ;<p>-la présence d’une expansion de la matrice cimentaire des bétons formulés à base de ciment au laitier de haut-fourneau au jeune âge qui retarde l’apparition des contraintes de traction au sein du matériau ;<p>-la plus grande capacité de ces matériaux cimentaires à relaxer les contraintes de traction/<p>Today, the use of concretes with mineral additions (fly ash, slag) for civil engineering structures is spreading worldwide. Indeed, the production of blended cements is more respectful of the environment than the production of Portland cement, because it allows reducing greenhouse gas emissions and using industrial wastes. Slag cement concretes are also largely used for their good resistance to alkali-silica reactions, sulphate attacks and chloride diffusion. However, some of constructions built with slag cement concretes have exhibited cracking at early age due to their restrained deformations, such as thermal, autogenous and drying shrinkage. Following these observations, a preliminary experimental study was realized in the laboratory of BATir Department at ULB. It revealed several characteristics of the behaviour of slag cement concretes:<p>1. The study of restrained deformations under drying conditions by means of ring tests showed that the slag cement concretes seem more prone to crack than the Portland cement concretes;<p>2. The total free shrinkage for slag cement concrete is clearly larger than for Portland cement concrete. This difference of behaviour is mainly due to the fast and large increase in the autogenous deformation of the slag cement concrete.<p><p>Following these experimental results, the effect of the autogenous deformation on the cracking sensibility of slag cement concretes seemed interesting to investigate. Their deformations (autogenous deformation, compressive and tensile basic creep) have been studied at early age for three concretes characterized by different slag contents (0, 42 and 71%) under free and restrained conditions. For monitoring free and restrained autogenous deformations, several test rigs aimed at limiting artefacts were designed, like the TSTM (Temperature Stress Testing Machine). Moreover, the behaviour of these concretes was also characterized by a study at a macro- and microstructure scale.<p><p>Finally, this study shows that the slag cement concretes under sealed and fully restrained conditions crack later than the Portland cement concrete, despite the fact that they are characterized by the largest autogenous deformation. This behaviour is due to:<p>- the slag effect on the hydration reaction of cementitious material;<p>- the cement matrix expansion of the slag cement concretes at early age which delays the occurrence of tensile stresses inside the material;<p>- the largest capacity of this concrete to relax tensile stresses.<p> / Doctorat en Sciences de l'ingénieur / info:eu-repo/semantics/nonPublished