This study investigated the influence of the attainable region technique to ball milling as applied in reactor technology. Flow rate, ball filling, mill speed, ball size and mill density were varied. When each was varied, the rest of the parameters were kept constant in-order to determine the influence of each parameter on the process of milling. Selection function and breakage function parameters were selected for the mill model. These were kept constant for all four circuit configurations: open milling circuit, normal closed circuit, reverse closed circuit, and combined closed circuit. Flow rate was varied from 10 tph to 150 tph. It was observed that in all circuit configurations the optimum results were obtained from 90 tph upwards. When ball filling was varied, the optimum results were obtained between 30 % and 40 % of ball filling. At this range the mill is neither experiencing under-filling nor over-filling. When the mill speed was varied, at 60 – 80 % of critical speed the product specification was achieved and for grinding balls, sizes of between 60 mm and 90 mm yielded the optimum results. Varying the mill density resulted in insignificant changes. From the results, the combined closed circuit produced more of the product specification. / School of Engineering / M. Tech. (Engineering: Chemical)

Orientadores: Rubens Maciel Filho, Liliane Maria Ferrareso Lona / Tese (doutorado) - Universidade Estadual de Campinas, Faculdade de Engenharia Quimica / Made available in DSpace on 2018-08-04T02:31:19Z (GMT). No. of bitstreams: 1 MendozaMarin_FlorentinoLazaro_D.pdf: 8929110 bytes, checksum: 9041b9e7f02f9a324fa10cde9a962f54 (MD5) Previous issue date: 2004 / Resumo: O modelo determinístico e processo homopolimerização na emulsão do estireno são aplicados em reator tubular contínuo sem e com deflectores angulares internos sob condição isotérmica e não isotérmica. Os resultados de modelagem e simulação foram realizados a estado estacionário, modelo unidimensional, coordenada cilíndrica, fluxo pistão laminar completamente desenvolvido, modelo Smith-Ewart para estimar a conversão do monômero, cinética química de Arrhenius corno modelo de velocidade finita laminar para computar a geração química. O objetivo é modelar, simular e analisar o comportamento do reator de homopolimerização na emulsão do estireno com deflectores angulares inclinados internos, e comparar com reator tubular. Os métodos experimental e matemático-dedutivo foram aplicados para obter resultados, por meio de programação computacional, usando Dinâmica de Fluido Computacional através do método de volumes finitos. As seguintes variáveis como temperatura de reação constante e variável, reator tubular sem e com deflectores, temperatura de alimentação, diâmetro de reator, processo adiabático e exotérmico, calor de reação constante e velocidade axial completamente desenvolvida foram investigados. Os efeitos de conversão de monômero, área transversal interna, temperatura axial, concentração do polímero, radicais e iniciador, outros corno densidade de polímero e monômero, perda de carga e queda de pressão foram determinados e simulados. Os produtos foram caracterizados com Número de Partículas (nucleação homogênea e heterogênea), distribuição de peso molecular, tamanho de partículas de polímero e distribuição de viscosidade. Estes resultados foram validados com resultados da literatura sob condição igualou aproximada. Os resultados sob condições não isotérmicas foram melhores que os resultados isotérmicos em termos de caracterização do polímero. Isso mostra que o desenho alternativo proposto (com deflectores) permite obter o polímero com propriedades melhores em termos de número de partículas, distribuição de peso molecular, distribuição do tamanho de partículas e viscosidade / Abstract: Deterministic model and emulsion homopolymerization process of styrene are applied in continuous tubular reactor without and with internal angular baffles under isothermic and no isothermic conditions. The modeling and simulation results were approximate to steady state, one-dimensional model, cylindrical coordinate, fully developed laminar plug flow, Smith-Ewart model to estimate the monomer conversion, Arrhenius chemical kinetics as laminar finite-rate model to compute chemical source. The objective is to model, simulate and to analyze the emulsion homopolymerization reactor performance of styrene with internal-inc1ined angular baffles, and to compare with continuous tubular reactor. The experimental and mathematical-deductive methods were applied to obtain results, by means of computational programming, using Computational Fluid Dynamics (program code), finite volume method. The following variables such as constant and variable reaction temperature, tubular reactor without and with baffles, feed temperature, reactor diameter, adiabatic and exothermic process, constant reaction heat and fully developed axial velocity were investigated. The monomer conversion, internal transversal are a, axial temperature, concentration of polymer, radicals and initiator, others as density of polymer and monomer, head loss and pressure drop effects were determined and simulated. The products were characterized by partic1es number (homogeneous and heterogeneous nuc1eation), molecular weight distribution, polymer partic1es size and polymer viscosity distribution. These results were validated with literature results under same or approximate condition. The results under no isothermic conditions were better than isothermic results in terms of polymer characterization. It is shown that the proposed alternative design (with baffles) allow to obtain the polymer with better properties in terms of number of partic1es, molecular weight distribution, particle size distribution and viscosity / Doutorado / Desenvolvimento de Processos Químicos / Mestre em Engenharia Química