In order to meet the increasingly strict emissions targets required in modern civil aviation, lean burn combustors are being pursued as a means to reduce the environmental impact of gas-turbine engines. By adopting a lean air/fuel mixture NOx production may be reduced. The increase in proportional amount of high pressure air entering directly into the combustor reduces the amount available for cooling of the combustor liner tiles. A reduced mass of air places restrictions on the porosity of cooling arrays, requiring a departure from applications of pedestal and slotted film cooling typically used to cool double skin combustor liners. An alternative approach applied to lean burn combustors places impingement and effusion arrays on the cold and hot skins respectively for cooling of both sides of the hot liner skin. Although impingement cooling is well established as a means of promoting forced convection cooling, there are many areas on a liner tile where cooling behaviour is not well characterised. Additionally, film cooling reduces combustive efficiency and increases the production of NOx and CO, prompting interest in reducing its use in combustor cooling. The research for this thesis has focussed on investigations into current and proposed geometries to identify methods to enhance cold side cooling in lean burn applications. A fully modelled combustor liner tile has been used for investigation into the impact of structural and pressure blockages on cold side cooling performance of an impingementeffusion array using a transient liquid crystal technique to measure heat transfer performance. Research has found structural blockages can reduce heat transfer performance to ~60% of typical values, with crossflow development due to pressure blockage producing similar reductions in Nusselt values to ~70% of typical. A second investigation explored enhanced cooling geometries combining a distributed impingement feed over roughened channels of pedestals at variable height (H/D) and pitch (P/D). A newly proposed 'Shielded Impingement' concept combines full height pedestals, to protect impingement jets from developing crossflow, with quarter height pedestals for turbulence enhancement of crossflow cooling. The research has found that Shielded Impingement geometries displayed the strongest cooling performance of all tested designs due primarily to increased downstream Nusselt numbers. Pressure losses were comparable to short pedestal geometries, with little apparent effect of full height pedestals. Low pressure losses mean that application to extended channels in line with the full tile geometry is possible.

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As modern gas turbines implement more and more complex geometry to increase life and efficiency, attention to unsteady aerodynamic behavior becomes more important. Computational optimization schemes are contributing to advanced geometries in order to reduce aerodynamic losses and increase the life of components. These advanced geometries are less representative of cylinder and backward facing steps which have been used as analogous geometries for most aerodynamic unsteadiness research. One region which contains a high degree of flow unsteadiness and a direct influence on engine performance is that of the MidFrame. The MidFrame (or combustor-diffuser system) is the region encompassing the main gas path from the exit of the compressor to the inlet of the first stage turbine. This region contains myriad flow scenarios including diffusion, bluff bodies, direct impingement, high degree of streamline curvature, separated flow, and recirculation. This represents the most complex and diverse flow field in the entire engine. The role of the MidFrame is to redirect the flow from the compressor into the combustion system with minimal pressure loss while supplying high pressure air to the secondary air system. Various casing geometries, compressor exit diffuser shapes, and flow conditioning equipment have been tested to reduce pressure loss and increase uniformity entering the combustors. Much of the current research in this area focuses on aero propulsion geometries with annular combustors or scaled models of the power generation geometries. Due to the complexity and size of the domain accessibility with physical probe measurements becomes challenging. The current work uses additional measurement techniques to measure flow unsteadiness in the domain. The methodology for identifying and quantifying the sources of unsteadiness are iv developed herein. Sensitivity of MidFrame unsteadiness to compressor exit conditions is shown for three different velocity profiles. The result is an extensive database of measurements which can serve as a benchmark for radical new designs to ensure that the unsteadiness levels do not supersede previous successful levels.

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The study of flow fields and heat transfer characteristics inside a gas turbine combustor provides one of the most serious challenges for gas turbine researchers because of the harsh environment at high temperatures. Design improvements of gas turbine combustors for higher efficiency, reduced pollutant emissions, safety and durability require better understanding of combustion in swirl flows and thermal energy transfer from the turbulent reacting flows to solid surfaces. Therefore, accurate measurement and prediction of the flows and heat loads are indispensable. This dissertation presents flow details and wall heat flux measurements for reacting flow conditions in a model gas turbine combustor. The objective is to experimentally investigate the effects of combustor operating conditions on the reacting swirl flows and heat transfer on the liner wall. The results shows the behavior of swirling flows inside a combustor generated by an industrial lean pre-mixed, axial swirl fuel nozzle and associated heat loads. Planar particle image velocimetry (PIV) data were analyzed to understand the characteristics of the flow field. Experiments were conducted with various air flow rates, equivalence ratios, pilot fuel split ratios, and inlet air temperatures. Methane and propane were used as fuel. Characterizing the impingement location on the liner, and the turbulent kinetic energy (TKE) distribution were a main part of the investigation. Proper orthogonal decomposition (POD) further analyzed the data to compare coherent structures in the reacting and non-reacting flows. Comparison between reacting and non-reacting flows yielded very striking differences. Self-similarity of the flow were observed at different operating conditions. Flow temperature measurements with a thermocouple scanning probe setup revealed the temperature distribution and flow structure. Features of premixed swirl flame were observed in the measurement. Non-uniformity of flow temperature near liner wall was observed ranging from 1000 K to 1400 K. The results provide insights on the driving mechanism of convection heat transfer. As a novel non-intrusive measurement technique for reacting flows, flame infrared radiation was measured with a thermographic camera. Features of the flame and swirl flow were observed from reconstructed map of measured IR radiation projection using Abel transformation. Flow structures in the infrared measurement agreed with observations of flame luminosity images and the temperature map. The effect of equivalence ratio on the IR radiation was observed. Liner wall temperature and heat transfer were measured with infrared thermographic camera. The combustor was operated under reacting condition to test realistic heat load inside the industrial combustors. Using quartz glass liner and KG2 filter glass, the IR camera could measure inner wall surface temperature through the glass at high temperature. Time resolved axial distributions of inner/outer wall temperature were obtained, and hot side heat flux distribution was also calculated from time accurate solution of finite difference method. The information about flows and wall heat transfer found in this work are beneficial for numerical simulations for optimized combustor cooling design. Measurement data of flow temperature, velocity field, infrared radiation, and heat transfer can be used as validation purpose or for direct inputs as boundary conditions. Time-independent location of peak location of liner wall temperature was found from time resolved wall temperature measurements and PIV flow measurements. This indicates the location where the cooling design should be able to compensate for the temperature increase in lean premixed swirl combustors. The characteristics on the swirl flows found in this study points out that the reacting changes the flow structure significantly, while the operating conditions has minor effect on the structure. The limitation of non-reacting testing must be well considered for experimental combustor studies. However, reacting testing can be performed cost-effectively for reduced number of conditions, utilizing self-similar characteristics of the flows found in this study. / Ph. D.

Energy conservation, efficiency, and environmental responsibility are priorities for modern energy technologies. The ever increasing demands for lower pollutants and higher performance have driven the development of low-emission gas turbine engines, operating at lean equivalence ratios and at increasingly higher turbine inlet temperatures. This has placed new constraints on gas turbine combustor design, particularly in regards to the cooling technologies available for the combustor liner walls. To optimize combustor thermal management, and in turn optimize overall engine performance, detailed measurements of the flame side heat transfer are required. However, given the challenging environment at which gas turbine combustors operate, there are currently only limited studies that quantify flame side combustor heat transfer; in particular at reacting conditions. The objective of the present work was to develop methodologies to measure heat transfer within a reacting gas turbine combustor. To accomplish this, an optically accessible research combustor system was designed and constructed at Virginia Tech, capable of operating at 650 K inlet temperature, maximum air mass flow rates of 1.3 kg/s, and flame temperatures over 1800 K. Flow and heat transfer measurements at non-reacting and reacting conditions were carried out for Reynolds numbers (Re) with respect to the combustor diameter ranging from ~11 500 to ~140 000 (depending on the condition). Particle Image Velocimetry (PIV) was used to measure the non-reacting flow field within the burner, leading to the identification of coherent structures in the flow that accounted for over 30% of the flow fluctuation kinetic energy along the swirling jet shear layers. The capability of infrared (IR) thermography to image surface temperatures through a fused silica (quartz) glass was demonstrated at non-reacting conditions. IR thermography was then used to measure the non-reacting steady state heat transfer along the combustor liner. A peak in heat transfer was identified at ~1 nozzle diameter downstream of the combustor dome plate. The peak Nusselt number along the liner was over 18 times higher than that predicted from fully developed turbulent pipe flow correlations, which have traditionally been used to estimate flame side combustor heat transfer. For the reacting measurements, a novel time-dependent heat transfer methodology was developed that allowed for the investigation of transient heat loads, including those occurring during engine ignition and shutdown. The methodology was validated at non-reacting conditions, by comparing results from an experiment with changing flow temperature, to the results obtained at steady state. The difference between the time-dependent and the steady state measurements were between 3% and 17.3% for different mass flow conditions. The time-dependent methodology was applied to reacting conditions for combustor Reynolds numbers of ~12 000 and ~24 000. At an equivalence ratio of ~0.5 and a combustor Reynolds number of ~12 000, the peak heat load location in reaction was shifted downstream by 0.2 nozzle diameters compared to the non-reacting cases. At higher equivalence ratios, and more visibly at a Reynolds number of ~24 000, the heat transfer distribution along the combustor liner exhibited two peaks, upstream and downstream of the impingement location (X/DN=0.8-1.0 and X/DN=2.5). Reacting PIV was performed at Re=12 000 showing the presence of a strong corner recirculation, which could potentially convect reactants upstream of the impingement point, leading to the double peak structure observed. The methodologies developed have provided insight into heat transfer within gas turbine combustors. The methods can be used to explore additional conditions and expand the dataset beyond what is presented, to fully characterize reacting combustor heat transfer. / Ph. D.

Modern Dry Low Emissions (DLE) combustors are characterized by highly swirling and expanding flows that makes the convective heat load on the combustor liner gas side difficult to predict and estimate. A coupled experimental-numerical study of swirling flow and its effects on combustor liner heat transfer inside a DLE annular combustor model is presented. A simulated scaled up annular combustor shell was designed with a generic fuel nozzle provided by Solar Turbines to create the swirl in the flow. The experiment was simulated with a cold flow and heated walls. An infrared camera was used to obtain the temperature distribution along the liner wall. Experimentally measured pressure distributions were compared with the heat transfer results. The experiment was conducted at various Reynolds Numbers to investigate the effect on the heat transfer peak locations and pressure distributions. A CFD study was performed using Fluent and turbulence models and used to corroborate and verify the experimental results. Results show that the heat transfer enhancement in the annulus has slightly different characteristics for the concave and convex walls. Results also show a much slower drop in heat transfer coefficient enhancement with increasing Reynolds number compared to can combustors from a previous study. An introductory study of the effect of a soft wall on the heat transfer on the combustor liner is also presented. / Master of Science

The current demands for higher performance in gas turbine engines can be reached by raising combustion temperatures to increase thermal efficiency. Hot combustion temperatures create a harsh environment which leads to the consideration of the durability of the combustor and turbine sections. Improvements in durability can be achieved through understanding the interactions between the combustor and turbine. The flow field at a combustor exit shows non-uniformities in pressure, temperature, and velocity in the pitch and radial directions. This inlet profile to the turbine can have a considerable effect on the development of the secondary flows through the vane passage. This thesis presents a computational study of the flow field generated in a non-reacting gas turbine combustor and how that flow field convects through the downstream stator vane. Specifically, the effect that the combustor flow field had on the secondary flow pattern in the turbine was studied. Data from a modern gas turbine engine manufacturer was used to design a realistic, low speed, large scale combustor test section. This thesis presents the results of computational simulations done in parallel with experimental simulations of the combustor flow field. In comparisons of computational predictions with experimental data, reasonable agreement of the mean flow and general trends were found for the case without dilution jets. The computational predictions of the combustor flow with dilution jets indicated that the turbulence models under-predicted jet mixing. The combustor exit profiles showed non-uniformities both radially and circumferentially, which were strongly dependent on dilution and cooling slot injection. The development of the secondary flow field in the turbine was highly dependent on the incoming total pressure profile. For a case with a uniform inlet pressure in the near-wall region no leading edge vortex was formed. The endwall heat transfer was found to also depend strongly on the secondary flow field, and therefore on the incoming pressure profile from the combustor. / Master of Science

The detonation-based engine has the key advantage of increased thermodynamic efficiency over the traditional constant pressure combustor. These detonation-based engines are also known as Pressure Gain Combustion systems (PGC) and Rotating Detonation Combustor (RDC) is a form of PGC, in which the detonation wave propagates azimuthally around an annular combustor. Prior researchers have performed a high fidelity 3-D numerical simulation of a rotating detonation combustor (RDC) to understand the flow physics such as detonation wave velocity, pressure profile, wave structure; however, performing these 3-D simulations is computationally expensive. 2-D simulations are a potential alternative to reduce computational cost. In most RDCs, fuel and oxidizer are injected discretely from separate plenums, and this discrete fuel/air injection results in inhomogeneous mixing within the domain. Due to the discrete fuel injection locations, fuel/oxidizer will stratify to form localized pockets of rich and lean mixtures. The motivation of the present study is to investigate the impact of unmixedness and stratification length scales on the performance of an RDC using a 2-D numerical approach. Unmixedness, which is defined as the standard deviation of equivalence ratio normalized by the mean global equivalence ratio, is a measure of the degree of fuel-oxidizer inhomogeneity. To model the effect of unmixedness in a 2-D domain, a lognormal distribution of the fuel mass fraction is generated with a mean equivalence ratio of 1 and varying standard deviations at the inlet boundary as a numerical source term. Moreover, to model the effects of stratification length scales, fuel mass fraction at the inlet boundary cells is bundled for a given length scale, and the mass fractions for these bundles are updated based on the lognormal distribution after every three-time steps. Using this methodology, 2-D numerical analyses are carried out to investigate the performance of an RDC for an H2-air mixture with varying unmixedness and stratification length scales. Results show that mean detonation velocity decreases and wave speed variation increases with an increase in unmixedness. However, with an increase in stratification length scale mean velocity remain relatively unchanged but variation in local velocity increases. The detonation wave front corrugation also increases with an increase in mixture inhomogeneity. The mean detonation cell size increases with an increase in unmixedness. The cell shape becomes more distorted and irregular with an increase in stratification length scale and unmixedness. The combined effect of unmixedness and stratification length scale leads to a decrease in pressure gain. Overall, this concept is able to elucidate the effects of varying unmixedness and stratification length scales on the performance of an RDC. / Master of Science / Pressure Gain Combustion (PGC) system has gained significant focus in recent years due to its increased thermodynamic efficiency over a constant pressure Brayton Cycle. Rotating Detonation Combustor (RDC) is a type of PGC system, which is thermodynamically more efficient than the conventional gas turbine combustor. One of the main aspects of the detonation process is the rapid burning of the fuel-oxidizer mixture, which occurs so fast that there is not enough time for pressure to equilibrate. Therefore, the process is thermodynamically closer to a constant volume process rather than a constant pressure process. A constant volume cycle is thermodynamically more efficient than a constant pressure Brayton cycle. In an RDC, a mixture of fuel and air is injected axially, and a detonation wave propagates continuously through the circumferential section. Numerical simulation of an RDC provides additional flexibility over experiments in understanding the flow physics, detonation wave structure, and analyzing the physical and chemical processes involved in the detonation cycle. Prior researchers have utilized a full-scale 3-D numerical simulation for understanding the performance of an RDC. However, the major challenge with 3-D analyses is the computational expense. Thus, to overcome this, an inexpensive 2-D simulation is used to model the flow physics of an RDC. In most RDCs, the fuel and oxidizer are injected discretely from separate plenums. Due to the discrete fuel injection, the fuel/air mixture is never perfectly premixed and results in a stratified flow field. The objective of the current work is to develop a novel approach to independently investigate the effects of varying unmixedness and stratification length scales on RDC performance using a 2-D simulation.