>Magister Scientiae - MSc / Lithium iron manganese phosphate (LiFe0.5Mn0.5PO4), is a promising, low cost and high energy density (700 Wh/kg) cathode material with high theoretical capacity and high operating voltage of 4.1 V vs. Li/Li+, which falls within the electrochemical stability window of conventional electrolyte solutions. However, a key problem prohibiting it from large scale commercialization is its severe capacity fading during cycling. The improvement of its electrochemical cycling stability is greatly attributed to the suppression of Jahn-Teller distortion at the surface of the LiFe0.5Mn0.5PO4 particles. Nanostructured materials offered advantages of a large surface to volume ratio, efficient electron conducting pathways and facile strain relaxation. The LiFe0.5Mn0.5PO4 nanoparticles were synthesized via a simple-facile microwave method followed by coating with multi-walled carbon nanotubes (MWCNTs) nanoparticles to enhance electrical and thermal conductivity. The pristine LiFe0.5Mn0.5PO4 and LiFe0.5Mn0.5PO4-MWCNTs composite were examined using a combination of spectroscopic and microscopic techniques along with electrochemical techniques such as cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). Microscopic results revealed that the LiFe0.5Mn0.5PO4-MWCNTs composite contains well crystallized particles and regular morphological structures with narrow size distributions. The composite cathode exhibits better reversibility and kinetics than the pristine LiFe0.5Mn0.5PO4 due to the presence of the conductive additives in the LiFe0.5Mn0.5PO4-MWCNTs composite. For the composite cathode, D = 2.0 x 10-9 cm2/s while for pristine LiFe0.5Mn0.5PO4 D = 4.81 x 10-10 cm2/s. The charge capacity and the discharge capacity for LiFe0.5Mn0.5PO4-MWCNTs composite were 259.9 mAh/g and 177.6 mAh/g, respectively, at 0.01 V/s. The corresponding values for pristine LiFe0.5Mn0.5PO4 were 115 mAh/g and 44.75 mAh/g, respectively. This was corroborated by EIS measurements. LiFe0.5Mn0.5PO4-MWCNTs composite showed to have better conductivity which corresponded to faster electron transfer and therefore better electrochemical performance than pristine LiFe0.5Mn0.5PO4. The composite cathode material (LiFe0.5Mn0.5PO4-MWCNTs) with improved electronic conductivity holds great promise for enhancing electrochemical performances and the suppression of the reductive decomposition of the electrolyte solution on the LiFe0.5Mn0.5PO4 surface. This study proposes an easy to scale-up and cost-effective technique for producing novel high-performance nanostructured LiFe0.5Mn0.5PO4 nano-powder cathode material. / 2023-12-01

Lithium-ion batteries are leading the path for the power sources for various portable applications, such as laptops and cellular phones, which is due to their relatively high energy density, stable and long cycle life. However, the cost, safety and toxicity issues are restricting the wider application of early generations of lithium-ion batteries. Recently, cheaper and less toxic cathode materials, such as LiFePO₄ and a wide range of derivatives of LiMn₂O₄, have been successfully developed and commercialized. Furthermore, cathode material candidates, such as LiCoPO₄, which present a high redox potential at approximately 4.8 V versus Li⁺/Li, have received attention and are being investigated. However, the theoretical capacity of all of these materials is below 170 mAh g⁻¹, which cannot fully satisfy the requirements of large scale applications, such as hybrid electric vehicles and electric vehicles. Therefore, alternative high energy density and inexpensive cathode materials are needed to make lithium batteries more practical and economically feasible. Elemental sulfur has a theoretical specific capacity of 1672 mAh g⁻¹, which is higher than that of any other known cathode materials for lithium batteries. Sulfur is of abundance in nature (e.g., sulfur is produced as a by-product of oil extraction, and hundreds of millions of tons have been accumulated at the oil extraction sites) and low cost, and this makes it very promising for the next generation of cathode materials for rechargeable batteries. Despite the mentioned advantages, there are several challenges to make the sulfur cathode suitable for battery use, and the following are the main: (i) sulfur has low conductivity, which leads to low sulfur utilization and poor rate capability in the cathode; (ii) multistep electrochemical reduction processes generate various forms of soluble intermediate lithium polysulfides, which dissolve in the electrolyte, induce the so-called shuttle effect, and cause irreversible loss of sulfur active material over repeat cycles; (iii) volume change of sulfur upon cycling leads to its mechanical rupture and, consequently, rapid degradation of the electrochemical performance. A variety of strategies have been developed to improve the discharge capacity, cyclability, and Coulombic efficiency of the sulfur cathode in Li/S batteries. Among those techniques, preparation of sulfur/carbon and sulfur/conductive polymer composites has received considerable attention. Conductive carbon and polymer additives enhance the electrochemical connectivity between active material particles, thereby enhancing the utilization of sulfur and the reversibility of the system, i.e., improving the cell capacity and cyclability. Incorporation of conductive polymers into the sulfur composites provides a barrier to the diffusion of polysulfides, thus providing noticeable improvement in cyclability and hence electrochemical performance. Among the possible conductive polymers, polypyrrole (PPy) is one of the most promising candidates to prepare electrochemically active sulfur composites because PPy has a high electrical conductivity and a wide electrochemical stability window (0-5 V vs Li/Li⁺). In the first part of this thesis, the preparation of a novel nanostructured S/PPy based composites and investigation of their physical and electrochemical properties as a cathode for lithium secondary batteries are reported. An S/PPy composite with highly developed branched structure was obtained by a one-step ball-milling process without heat-treatment. The material exhibited a high initial discharge capacity of 1320 mAh g⁻¹ at a current density of 100 mA g⁻¹ (0.06 C) and retained about 500 mAh g⁻¹ after 40 cycles. Alternatively, in situ polymerization of the pyrrole monomer on the surface of nano-sulfur particles afforded a core-shell structure composite in which sulfur is a core and PPy is a shell. The composite showed an initial discharge capacity of 1199 mAh g⁻¹ at 0.2 C with capacity retention of 913 mAh g⁻¹ after 50 cycles, and of 437 mAh g⁻¹ at 2.5 C. Further improvement of the electrochemical performance was achieved by introducing multi-walled carbon nanotubes (MWNT), which provide a much more effective path for the electron transport, into the S/PPy composite. A novel S/PPy/MWNT ternary composite with a core-shell nano-tubular structure was developed using a two-step preparation method (in situ polymerization of pyrrole on the MWNT surface followed by mixing of the binary composite with nano-sulfur particles). This ternary composite cathode sustained 961 mAh g⁻¹ of reversible specific discharge capacity after 40 cycles at 0.1 C, and 523 mAh g⁻¹ after 40 cycles at 0.5 C. Yet another structure was prepared exploring the large surface area, superior electronic conductivity, and high mechanical flexibility graphene nanosheet (GNS). By taking advantage of both capillary force driven self-assembly of polypyrrole on graphene nanosheets and adhesion ability of polypyrrole to sulfur, an S/PPy/GNS composite with a dual-layered structure was developed. A very high initial discharge capacity of 1416 mAh g⁻¹ and retained a 642 mAh g⁻¹ reversible capacity after 40 cycles at 0.1 C rate. The electrochemical properties of the graphene loaded composite cathode represent a significant improvement in comparison to that exhibited by both the binary S/PPy and the MWCNT containing ternary composites. In the second part of this thesis, polyacrylonitrile (PAN) was investigated as a candidate to composite with sulfur to prepare high performance cathodes for Li/S battery. Unlike polypyrrole, which, in addition of being a conductive matrix, works as physical barrier for blocking polysulfides, PAN could react with sulfur to form inter- and/or intra-chain disulfide bonds, chemically confining sulfur and polysulfides. In the preliminary tests, PAN was ballmilled with an excess of elemental sulfur and the resulting mixture was heated at temperatures varying from 300°C to 350°C. During this step some H₂S gas was released as a result of the formation of rings with a conjugated π-system between sulfur and polymer backbone. These cyclic structures could ‘trap’ some of the soluble reaction products, improving the utilization of sulfur, as it was observed experimentally: the resulting S/PAN composite demonstrated a high sulfur utilization, large initial capacity, and high Coulombic efficiency. However, the poor electronic conductivity of the S/PAN binary composite compromises the rate capability and sulfur utilization at high C-rates. These issues were addressed by doping the composite with small amounts of components that positively affected the conductivity and reactivity of the cathode. Mg₀.₆Ni₀.₄O prepared by self-propagating high temperature synthesis was used as an additive in the S/PAN composite cathode and considerably improved its morphology stability, chemical uniformity, and electrochemical performance. The nanostructured composite containing Mg₀.₆Ni₀.₄O exhibited less sulfur agglomeration upon cycling, enhanced cathode utilization, improved rate capability, and superior reversibility, with a second cycle discharge capacity of over 1200 mAh g⁻¹, which was retained for over 100 cycles. Alternatively, graphene was used as conductive additive to form an S/PAN/Graphene composite with a well-connected conductive network structure. This ternary composite was prepared by ballmilling followed by low temperature heat treatment. The resulting material exhibited significantly improved rate capability and cycling performance delivering a discharge capacity of 1293 mAh g⁻¹ in the second cycle at 0.1 C. Even at up to 4 C, the cell still achieved a high discharge capacity of 762 mAh g⁻¹. Different approaches for the optimization of sulfur-based composite cathodes are described in this thesis. Experimental results indicate that the proposed methods constitute an important contribution in the development of the high capacity cathode for rechargeable Li/S battery technology. Furthermore, the innovative concept of sulfur/conductive polymer/conductive carbon ternary composites developed in this work could be used to prepare many other analogous composites, such as sulfur/polyaniline/carbon nanotube or sulfur/polythiophene/graphene, which could also lead to the development of new sulfur-based composites for high energy density applications. In particular, exploration of alternative polymeric matrices with high sulfur absorption ability is of importance for the attainment of composites that possess higher loading of sulfur, to increase the specific energy density of the cathode. Note that the material preparation techniques described here have the advantage of being reproducible, simple and inexpensive, compared with most procedures reported in the literature.

Lithium-ion batteries are leading the path for the power sources for various portable applications, such as laptops and cellular phones, which is due to their relatively high energy density, stable and long cycle life. However, the cost, safety and toxicity issues are restricting the wider application of early generations of lithium-ion batteries. Recently, cheaper and less toxic cathode materials, such as LiFePO₄ and a wide range of derivatives of LiMn₂O₄, have been successfully developed and commercialized. Furthermore, cathode material candidates, such as LiCoPO₄, which present a high redox potential at approximately 4.8 V versus Li⁺/Li, have received attention and are being investigated. However, the theoretical capacity of all of these materials is below 170 mAh g⁻¹, which cannot fully satisfy the requirements of large scale applications, such as hybrid electric vehicles and electric vehicles. Therefore, alternative high energy density and inexpensive cathode materials are needed to make lithium batteries more practical and economically feasible. Elemental sulfur has a theoretical specific capacity of 1672 mAh g⁻¹, which is higher than that of any other known cathode materials for lithium batteries. Sulfur is of abundance in nature (e.g., sulfur is produced as a by-product of oil extraction, and hundreds of millions of tons have been accumulated at the oil extraction sites) and low cost, and this makes it very promising for the next generation of cathode materials for rechargeable batteries. Despite the mentioned advantages, there are several challenges to make the sulfur cathode suitable for battery use, and the following are the main: (i) sulfur has low conductivity, which leads to low sulfur utilization and poor rate capability in the cathode; (ii) multistep electrochemical reduction processes generate various forms of soluble intermediate lithium polysulfides, which dissolve in the electrolyte, induce the so-called shuttle effect, and cause irreversible loss of sulfur active material over repeat cycles; (iii) volume change of sulfur upon cycling leads to its mechanical rupture and, consequently, rapid degradation of the electrochemical performance. A variety of strategies have been developed to improve the discharge capacity, cyclability, and Coulombic efficiency of the sulfur cathode in Li/S batteries. Among those techniques, preparation of sulfur/carbon and sulfur/conductive polymer composites has received considerable attention. Conductive carbon and polymer additives enhance the electrochemical connectivity between active material particles, thereby enhancing the utilization of sulfur and the reversibility of the system, i.e., improving the cell capacity and cyclability. Incorporation of conductive polymers into the sulfur composites provides a barrier to the diffusion of polysulfides, thus providing noticeable improvement in cyclability and hence electrochemical performance. Among the possible conductive polymers, polypyrrole (PPy) is one of the most promising candidates to prepare electrochemically active sulfur composites because PPy has a high electrical conductivity and a wide electrochemical stability window (0-5 V vs Li/Li⁺). In the first part of this thesis, the preparation of a novel nanostructured S/PPy based composites and investigation of their physical and electrochemical properties as a cathode for lithium secondary batteries are reported. An S/PPy composite with highly developed branched structure was obtained by a one-step ball-milling process without heat-treatment. The material exhibited a high initial discharge capacity of 1320 mAh g⁻¹ at a current density of 100 mA g⁻¹ (0.06 C) and retained about 500 mAh g⁻¹ after 40 cycles. Alternatively, in situ polymerization of the pyrrole monomer on the surface of nano-sulfur particles afforded a core-shell structure composite in which sulfur is a core and PPy is a shell. The composite showed an initial discharge capacity of 1199 mAh g⁻¹ at 0.2 C with capacity retention of 913 mAh g⁻¹ after 50 cycles, and of 437 mAh g⁻¹ at 2.5 C. Further improvement of the electrochemical performance was achieved by introducing multi-walled carbon nanotubes (MWNT), which provide a much more effective path for the electron transport, into the S/PPy composite. A novel S/PPy/MWNT ternary composite with a core-shell nano-tubular structure was developed using a two-step preparation method (in situ polymerization of pyrrole on the MWNT surface followed by mixing of the binary composite with nano-sulfur particles). This ternary composite cathode sustained 961 mAh g⁻¹ of reversible specific discharge capacity after 40 cycles at 0.1 C, and 523 mAh g⁻¹ after 40 cycles at 0.5 C. Yet another structure was prepared exploring the large surface area, superior electronic conductivity, and high mechanical flexibility graphene nanosheet (GNS). By taking advantage of both capillary force driven self-assembly of polypyrrole on graphene nanosheets and adhesion ability of polypyrrole to sulfur, an S/PPy/GNS composite with a dual-layered structure was developed. A very high initial discharge capacity of 1416 mAh g⁻¹ and retained a 642 mAh g⁻¹ reversible capacity after 40 cycles at 0.1 C rate. The electrochemical properties of the graphene loaded composite cathode represent a significant improvement in comparison to that exhibited by both the binary S/PPy and the MWCNT containing ternary composites. In the second part of this thesis, polyacrylonitrile (PAN) was investigated as a candidate to composite with sulfur to prepare high performance cathodes for Li/S battery. Unlike polypyrrole, which, in addition of being a conductive matrix, works as physical barrier for blocking polysulfides, PAN could react with sulfur to form inter- and/or intra-chain disulfide bonds, chemically confining sulfur and polysulfides. In the preliminary tests, PAN was ballmilled with an excess of elemental sulfur and the resulting mixture was heated at temperatures varying from 300°C to 350°C. During this step some H₂S gas was released as a result of the formation of rings with a conjugated π-system between sulfur and polymer backbone. These cyclic structures could ‘trap’ some of the soluble reaction products, improving the utilization of sulfur, as it was observed experimentally: the resulting S/PAN composite demonstrated a high sulfur utilization, large initial capacity, and high Coulombic efficiency. However, the poor electronic conductivity of the S/PAN binary composite compromises the rate capability and sulfur utilization at high C-rates. These issues were addressed by doping the composite with small amounts of components that positively affected the conductivity and reactivity of the cathode. Mg₀.₆Ni₀.₄O prepared by self-propagating high temperature synthesis was used as an additive in the S/PAN composite cathode and considerably improved its morphology stability, chemical uniformity, and electrochemical performance. The nanostructured composite containing Mg₀.₆Ni₀.₄O exhibited less sulfur agglomeration upon cycling, enhanced cathode utilization, improved rate capability, and superior reversibility, with a second cycle discharge capacity of over 1200 mAh g⁻¹, which was retained for over 100 cycles. Alternatively, graphene was used as conductive additive to form an S/PAN/Graphene composite with a well-connected conductive network structure. This ternary composite was prepared by ballmilling followed by low temperature heat treatment. The resulting material exhibited significantly improved rate capability and cycling performance delivering a discharge capacity of 1293 mAh g⁻¹ in the second cycle at 0.1 C. Even at up to 4 C, the cell still achieved a high discharge capacity of 762 mAh g⁻¹. Different approaches for the optimization of sulfur-based composite cathodes are described in this thesis. Experimental results indicate that the proposed methods constitute an important contribution in the development of the high capacity cathode for rechargeable Li/S battery technology. Furthermore, the innovative concept of sulfur/conductive polymer/conductive carbon ternary composites developed in this work could be used to prepare many other analogous composites, such as sulfur/polyaniline/carbon nanotube or sulfur/polythiophene/graphene, which could also lead to the development of new sulfur-based composites for high energy density applications. In particular, exploration of alternative polymeric matrices with high sulfur absorption ability is of importance for the attainment of composites that possess higher loading of sulfur, to increase the specific energy density of the cathode. Note that the material preparation techniques described here have the advantage of being reproducible, simple and inexpensive, compared with most procedures reported in the literature.

Reactive spray deposition technology (RSDT) is a method of depositing films or producing nanopowders through combustion of metal-organic compounds dissolved in a solvent. This technology produces powders of controllable size and quality by changing process parameters to control the stoichiometry of the final product. This results in a low-cost, continuous production method suitable for producing a wide range of fuel cell related catalyst films or powders. In this work, the system is modified for direct deposition of both unsupported and carbon supported layers on proton exchange membrane (PEM) fuel cells. The cell performance is investigated for platinum loadings of less than 0.15 mg/cm² using a heterogeneous bi-layer consisting of a layer of unsupported platinum followed by a composite layer of Nafion®, carbon and platinum. Comparison to more traditional composite cathode architectures is made at loadings of 0.12 and 0.05 mg platinum/cm². The composition and phase of the platinum catalyst is confirmed by XPS and XRD analysis while the particle size is analyzed by TEM microscopy. Cell voltages of 0.60 V at 1 A/cm² using H₂/O₂ at a loading of 0.053 mg platinum/cm² have been achieved.

Reactive spray deposition technology (RSDT) is a method of depositing films or producing nanopowders through combustion of metal-organic compounds dissolved in a solvent. This technology produces powders of controllable size and quality by changing process parameters to control the stoichiometry of the final product. This results in a low-cost, continuous production method suitable for producing a wide range of fuel cell related catalyst films or powders. In this work, the system is modified for direct deposition of both unsupported and carbon supported layers on proton exchange membrane (PEM) fuel cells. The cell performance is investigated for platinum loadings of less than 0.15 mg/cm² using a heterogeneous bi-layer consisting of a layer of unsupported platinum followed by a composite layer of Nafion®, carbon and platinum. Comparison to more traditional composite cathode architectures is made at loadings of 0.12 and 0.05 mg platinum/cm². The composition and phase of the platinum catalyst is confirmed by XPS and XRD analysis while the particle size is analyzed by TEM microscopy. Cell voltages of 0.60 V at 1 A/cm² using H₂/O₂ at a loading of 0.053 mg platinum/cm² have been achieved.

Reactive spray deposition technology (RSDT) is a method of depositing films or producing nanopowders through combustion of metal-organic compounds dissolved in a solvent. This technology produces powders of controllable size and quality by changing process parameters to control the stoichiometry of the final product. This results in a low-cost, continuous production method suitable for producing a wide range of fuel cell related catalyst films or powders. In this work, the system is modified for direct deposition of both unsupported and carbon supported layers on proton exchange membrane (PEM) fuel cells. The cell performance is investigated for platinum loadings of less than 0.15 mg/cm² using a heterogeneous bi-layer consisting of a layer of unsupported platinum followed by a composite layer of Nafion®, carbon and platinum. Comparison to more traditional composite cathode architectures is made at loadings of 0.12 and 0.05 mg platinum/cm². The composition and phase of the platinum catalyst is confirmed by XPS and XRD analysis while the particle size is analyzed by TEM microscopy. Cell voltages of 0.60 V at 1 A/cm² using H₂/O₂ at a loading of 0.053 mg platinum/cm² have been achieved. / Applied Science, Faculty of / Mechanical Engineering, Department of / Graduate

The mechanical properties of unaged and aged constituent materials for solid oxide fuel cells were evaluated using microindentation, plate tensile, four-point bend, ball on ring and pressure on ring tests. The Vickers hardness of the anode, interconnect and electrolyte was determined before and after 1000 hours aging at 1000 oC in air. The fracture toughness KIC was found for the electrolyte materials. Finite element analysis (FEA) was validated and used to calculate the stress distribution and peak stress for the biaxial strength test. A Weibull analysis was carried out on the test/FEA-predicted peak stresses, and Weibull strength, modulus and material scale parameters were found for each test methodology. The methodologies were evaluated based on the results of the Weibull analysis and the pressure on ring test is preferred one for brittle thin film fracture strength testing. Half cell SOFCs with composite cathode (Pr0.7Sr0.3)MnO3±Î´ /8YSZ on the 8YSZ electrolyte were aged 1000 hours at 1000 oC in air with/without polarization and investigated using Electrochemical Impedance Spectroscopy (EIS), Scanning Electron Microscopy (SEM), Brunauer-Emmett-Teller (B.E.T.) method and X-ray Diffraction (XRD). The performance of the half cell SOFCs degraded after aging with/without polarization compared to the initial state, which was ascribed to the decrease of the electrolyte conductivity. The current load was shown to have impact on the performance by slowing down the decreasing rate of the polarization resistance of the SOFCs. After aging, the microstructural properties - pore size and pore volume changed, and growth of grains was found on the (Pr0.7Sr0.3)MnO3 phases, which may have contributed to the decrease of the activation polarization by decreasing the capacitance and increasing the number of active sites. After aging the high frequency EIS arcs/peaks shifted to a lower frequency range, and the low frequency arcs/peaks became unapparent compared to before aging. A 3-D multiphysics finite element model was used to simulate the performance of the half cell SOFC. The effective exchange current density and the effective ionic conductivity of the cathodes showed much influence on the performance of the SOFC. Predicted and observed performance was compared. Suggestions were given for the further experiments on the composite cathode. / Ph. D.

Os filmes cerâmicos de manganito de lantânio dopado com estrôncio (LSM) e de manganito de lantânio dopado com estrôncio/zircônia estabilizada com ítria (LSM/YSZ) são utilizados como catodos das células a combustível de óxido sólido de temperatura alta (CaCOSTA). Estes filmes cerâmicos porosos foram depositados sobre o substrato cerâmico denso de YSZ, utilizado como eletrólito, componente estrutural do módulo, assim conferindo uma configuração de meia-célula denominada auto-suporte. O estudo da meia-célula é fundamental, pois na interface catodo/eletrólito ocorre a reação de redução do oxigênio, conseqüentemente influenciando no desempenho da CaCOSTA. Neste sentido, o presente trabalho contribui para a síntese de pós de LSM e LSM/YSZ e para o processamento de filmes finos, utilizando a técnica de pulverização de pó úmido, adotada para a conformação dos filmes cerâmicos por permitir a obtenção de camadas porosas com espessuras variadas na ordem de micrômetros. Os pós de LSM foram sintetizados pela técnica de citratos e os pós de LSM/YSZ pela técnica de mistura de sólidos. Na etapa de conformação foram preparadas suspensões orgânicas de LSM e LSM/YSZ alimentada por gravidade em um aerógrafo manual. Para a conformação do substrato de YSZ utilizou-se uma prensa uniaxial hidráulica. Foram possíveis a obtenção das meia-células de óxido sólido catodo/eletrólito de estruturas cristalinas hexagonal para a fase LSM e cúbica para a fase YSZ. E as micrografias das meia-células mostram que o substrato YSZ é denso, suficiente para ser utilizado como eletrólito sólido, e os filmes de LSM e LSM/YSZ apresentam-se porosos com espessura de aproximadamente 30 μm e com boa aderência entre os catodos e o eletrólito. A presença do catodo compósito entre o catodo LSM e o substrato YSZ, possibilitou um aumento no desempenho eletroquímico na reação de redução do oxigênio. / The ceramic films of strontium-doped lanthanum manganite (LSM) and strontiumdoped lanthanum manganite/yttria-stabilized zirconia (LSM/YSZ) are used as cathodes of the high temperature solid oxide fuel cells (HTSOFC). These porous ceramic films had been deposited on the YSZ dense ceramic substrate, used as electrolyte, structural component of the module, thus conferring a configuration of half-cell called auto-support. The study of the half-cell it is basic, therefore in the interface cathode/electrolyte occurs the oxygen reduction reaction, consequently influencing in the performance of the HTSOFC. In this direction, the present work contributes for the processing of thin films, using the wet powder spraying technique, adopted for the conformation of the ceramic films for allowing the attainment of porous layers with thicknesses varied in the order of micrometers. The LSM powders were synthesized by the citrate technique and the LSM/YSZ powders synthesized by the solid mixture technique. In the stage of formation were prepared organic suspensions of LSM and LSM/YSZ fed by gravity in a manual aerograph. For the formation of the YSZ substrate was used a hydraulical uniaxial press. The attainment of solid oxide half-cells cathode/electrolyte was possible of crystalline structures hexagonal for phase LSM and cubic for phase YSZ. The half-cells micrographs show that the YSZ substrate is dense, enough to be used as solid electrolyte, and the LSM and LSM/YSZ films are presented porous with approximately 30 μm of thickness and good adherence between the cathodes and the electrolyte. The presence of composite cathode between the LSM cathode and YSZ substrate, presented an increase in the electrochemical performance in the oxygen reduction reaction.

Os filmes cerâmicos de manganito de lantânio dopado com estrôncio (LSM) e de manganito de lantânio dopado com estrôncio/zircônia estabilizada com ítria (LSM/YSZ) são utilizados como catodos das células a combustível de óxido sólido de temperatura alta (CaCOSTA). Estes filmes cerâmicos porosos foram depositados sobre o substrato cerâmico denso de YSZ, utilizado como eletrólito, componente estrutural do módulo, assim conferindo uma configuração de meia-célula denominada auto-suporte. O estudo da meia-célula é fundamental, pois na interface catodo/eletrólito ocorre a reação de redução do oxigênio, conseqüentemente influenciando no desempenho da CaCOSTA. Neste sentido, o presente trabalho contribui para a síntese de pós de LSM e LSM/YSZ e para o processamento de filmes finos, utilizando a técnica de pulverização de pó úmido, adotada para a conformação dos filmes cerâmicos por permitir a obtenção de camadas porosas com espessuras variadas na ordem de micrômetros. Os pós de LSM foram sintetizados pela técnica de citratos e os pós de LSM/YSZ pela técnica de mistura de sólidos. Na etapa de conformação foram preparadas suspensões orgânicas de LSM e LSM/YSZ alimentada por gravidade em um aerógrafo manual. Para a conformação do substrato de YSZ utilizou-se uma prensa uniaxial hidráulica. Foram possíveis a obtenção das meia-células de óxido sólido catodo/eletrólito de estruturas cristalinas hexagonal para a fase LSM e cúbica para a fase YSZ. E as micrografias das meia-células mostram que o substrato YSZ é denso, suficiente para ser utilizado como eletrólito sólido, e os filmes de LSM e LSM/YSZ apresentam-se porosos com espessura de aproximadamente 30 μm e com boa aderência entre os catodos e o eletrólito. A presença do catodo compósito entre o catodo LSM e o substrato YSZ, possibilitou um aumento no desempenho eletroquímico na reação de redução do oxigênio. / The ceramic films of strontium-doped lanthanum manganite (LSM) and strontiumdoped lanthanum manganite/yttria-stabilized zirconia (LSM/YSZ) are used as cathodes of the high temperature solid oxide fuel cells (HTSOFC). These porous ceramic films had been deposited on the YSZ dense ceramic substrate, used as electrolyte, structural component of the module, thus conferring a configuration of half-cell called auto-support. The study of the half-cell it is basic, therefore in the interface cathode/electrolyte occurs the oxygen reduction reaction, consequently influencing in the performance of the HTSOFC. In this direction, the present work contributes for the processing of thin films, using the wet powder spraying technique, adopted for the conformation of the ceramic films for allowing the attainment of porous layers with thicknesses varied in the order of micrometers. The LSM powders were synthesized by the citrate technique and the LSM/YSZ powders synthesized by the solid mixture technique. In the stage of formation were prepared organic suspensions of LSM and LSM/YSZ fed by gravity in a manual aerograph. For the formation of the YSZ substrate was used a hydraulical uniaxial press. The attainment of solid oxide half-cells cathode/electrolyte was possible of crystalline structures hexagonal for phase LSM and cubic for phase YSZ. The half-cells micrographs show that the YSZ substrate is dense, enough to be used as solid electrolyte, and the LSM and LSM/YSZ films are presented porous with approximately 30 μm of thickness and good adherence between the cathodes and the electrolyte. The presence of composite cathode between the LSM cathode and YSZ substrate, presented an increase in the electrochemical performance in the oxygen reduction reaction.