The present study investigates microcracking and damage progression in IM7/977-2, IM7/5555, and IM7/5276-1 [0/90/90/0] laminates. For each material system, seven to eight small coupons were axially loaded in a tensile substage. At increments of around 50 MPa the surfaces of the specimens were inspected via optical microscopy so that a history of microcracking damage as a function of applied loading could be charted. In the IM7/977-2 laminates microcracks were found to initiate on average at around 1050MPa; microcracking initiation for the other two systems was around 850 to 900 MPa. Also, the IM7/977-2 system displayed a steeper increase in crack density as a function of applied loading than the other two systems. The IM7/5555 system was the only system that achieved a microcracking saturation density; the saturation density was found to be around 17 cracks per centimeter. While the IM7/977-2 and IM7/5276-1 systems typically broke into two pieces at failure, the IM7/5555 specimens shattered into pieces. In addition, delaminations were observed in a majority of the IM7/5555 specimens at loadings 250MPa under the failure loads.

Transverse ply cracking often leads to the loss of stiffness and reduction in thermal expansion coefficients. This paper presents the thermoelastic degradation of general cross-ply laminates, containing transverse ply cracks, subjected to biaxial extension, bending and thermal loading. The stress and displacement fields are calculated by using the state space equation method [Zhang D, Ye JQ, Sheng HY. Free-edge and ply cracking effect in cross-ply laminated composites under uniform extension and thermal loading. Compos Struct [in press].]. By this approach, a laminated plate may be composed of an arbitrary number of orthotropic layers, each of which may have different material properties and thickness. The method takes into account all independent material constants and guarantees continuous fields of all interlaminar stresses across interfaces between material layers. After introducing the concept of the effective thermoelastic properties of a laminate, the degradations of axial elastic moduli, Poisson¿s ratios, thermal expansion coefficients and flexural moduli are predicted and compared with numerical results from other methods or available test results. It is found that the theory provides good predictions of the stiffness degradation in both symmetric and antisymmetric cross-ply laminates. The predictions of stiffness reduction in nonsymmetric cross-ply laminates can be used as benchmark test for other methods.

<p>  </p> <p>Thermal shrinkage in advanced composite manufacturing causes residual stress in a cylindrical anisotropic segment. The residual stress later induces a spring-in angle when  the temperature change is negative. The superposition method in the finite element method (FEM) by ABAQUS©  proves that only the residual stress in the circumferential direction controls the spring-in angle and induces the radial residual stress. To predict the angle change, the residual stress is firstly determined by using the closed-loop geometry in FEM and then implemented into the cylindrical cross-ply symmetric laminate segment. Consequently, the geometry creates the spring-in angle under the traction-free surface. The angle change is in good agreement with the Radford equation and is found to depend on the coefficient of thermal expansion (CTE) in the circumferential and radial directions rather than other material properties and geometry dimensions. </p> <p>The study found a new limitation of the Radford equation, in that it is accurate when the part is anisotropic symmetric laminate, but not when it is unsymmetric. The accuracy of the Radford equation is further explored with the double curve geometry. Using the superposition method, the circumferential residual stress along the major curve is found to have an influence on the angle change not only of the major curve, but also of the minor curve. The negative temperature change produces the spring-in angle on the major curve, and both spring-in and -off angles on the minor curve, which rely on the radius ratio. In addition, the spring-in angle on the major curve is coincident with the Radford equation. In sum, knowing the spring-in angle is very helpful in designing a tool in advanced composite manufacturing, and the superposition method and the Radford equation are applicable to predict the spring-in angle.</p>

Transverse ply cracking often leads to the loss of stiffness and reduction in thermal expansion coefficients. This paper presents the thermoelastic degradation of general cross-ply laminates, containing transverse ply cracks, subjected to biaxial extension, bending and thermal loading. The stress and displacement fields are calculated by using the state space equation method [Zhang D, Ye JQ, Sheng HY. Free-edge and ply cracking effect in cross-ply laminated composites under uniform extension and thermal loading. Compos Struct [in press].]. By this approach, a laminated plate may be composed of an arbitrary number of orthotropic layers, each of which may have different material properties and thickness. The method takes into account all independent material constants and guarantees continuous fields of all interlaminar stresses across interfaces between material layers. After introducing the concept of the effective thermoelastic properties of a laminate, the degradations of axial elastic moduli, Poisson's ratios, thermal expansion coefficients and flexural moduli are predicted and compared with numerical results from other methods or available test results. It is found that the theory provides good predictions of the stiffness degradation in both symmetric and antisymmetric cross-ply laminates. The predictions of stiffness reduction in nonsymmetric cross-ply laminates can be used as benchmark test for other methods.

This study focuses on the response of flat unsymmetric laminates to an inplane compressive loading that for symmetric laminates are of sufficient magnitude to cause bifurcation buckling, postbuckling, and secondary buckling behavior. In particular, the purpose of this study is to investigate whether or not the concept of bifurcation buckling is applicable to unsymmetric laminates. Past work by other researchers has suggested that such a concept is applicable for certain boundary conditions. The study also has as an objective the determination of the response of flat unsymmetric laminates if bifurcation buckling does not occur. The finite-element program ABAQUS is used to obtain results, and a portion of the study is devoted to becoming familiar with the way ABAQUS handles such highly geometrically nonlinear problems, particularly for composite materials and particularly when instabilities and dynamic behavior are involved. Familiarity with the problem, in general, and with the use of ABAQUS, in particular, is partially gained by considering semi-infinite unsymmetrically laminated cross- and angle-ply plates, a one-dimensional problem that can be solve in closed form and with ABAQUS by making the appropriate approximations for the infinite geometry. In this portion of the study it is found that semi-infinite cross-ply laminates with clamped boundary conditions and semi-infinite angle-ply plates with simple-support boundary conditions remain flat under a compressive load until the load magnitude reaches a certain level, at which time the out-of-plane deflection become indeterminate, essentially an eigenvalue problem as encountered with classic bifurcation buckling analyses. Obviously, a linear analysis of such problems would not reveal this behavior and, in fact, there are other revealed significant differences between the predictions of linear and nonlinear analyses. Transversely-loaded and inplane-loaded finite isotropic plates are studied by way of semi-closed form Rayleigh-Ritz-based solutions and ABAQUS in a step to approaching the problem with unsymmetric laminates. A method to investigate the unloading behavior of postbuckled finite isotropic plates is developed that reveal multiple plate configurations in the postbuckled region of the response, and this method is then extended to the study of finite inplane-loaded unsymmetric laminates. To that end, two specific laminates, a symmetric and an unsymmetric cross-ply laminates, and a variety of boundary conditions are used to study the response of inplane-loaded unsymmetric laminates. The symmetric laminate is included to provide a familiar baseline case and a means of comparison. Plates with all four edges clamped and a variety of inplane boundary conditions are studied. Of course the symmetric cross-ply laminate exhibits bifurcation behavior, and when the tangential displacement on the loaded edges and the normal displacement on the unloaded edges are restrained, secondary buckling behavior occurs. For the unsymmetric cross-ply laminate, bifurcation buckling behavior does not occur unless the tangential displacement on the loaded edges and the normal displacement on the unloaded edges are restrained, or the tangential displacement on the loaded edges and the normal displacement on the unloaded edges are free. If either of these conditions are not satisfied, the unsymmetric cross-ply laminate exhibits what could be termed 'near-bifurcation' behavior. In all cases rather complex behavior occurs for high levels of inplane load, including asymmetric postbuckling and secondary buckling behavior. For clamped loaded edges and simply-supported unloaded edges, bifurcation buckling behavior does not occur unless the tangential displacement on the loaded edges and the normal displacement on the unloaded edges are restrained. For this case, rather unusual asymmetric bifurcation and associated limit point behavior occur, as well as secondary buckling. This is a very interesting boundary condition case and is studied further for other unsymmetric cross-ply laminates, including the use of a Rayleigh-Ritz-based solution in attempt to quantify the problem parameters responsible for the asymmetric response. The overall results of the study have led to an increased understanding of the role of laminate asymmetry and boundary conditions on the potential for bifurcation behavior, on the response of the laminate for loads beyond that level. / Ph. D.