This thesis deals with coated cemented carbides, which are used for the manufacture of cutting tools. The introductory section provides an overview of the most common tool materials. The main part focuses on the production of coated SK, coating methods, types and properties of coatings. The final section deals with coated cemented carbide product range in the world's leading producer of tools and tool materials, tools and recommended working conditions for their effective use.

Diploma thesis is intended on the aplication of superhard cutting material which contain polycrystalline diamond and cubic nitro nitride boron. There are solved area of using superhard cutting materials, optimal cutting conditions, technilgic – economic view and reached parameters during cutting (roughness, geometric tolerance). The aim of this is to define what are an achieved parameters

Diploma thesis deals with machining of hardened steels. In the introductory section it is described the physical process of cutting and basic used technologies of machining. The next chapter provides an overview of cutting materials. Other chapters deal with the workpiece material and heat treatment. Furthermore, there is made a comparison of the cutting conditions while machining of hardened steels by tools from selected manufacturers. As the conclusion there is the economic evaluation.

This thesis contents theoretical description of methods for choosing and optimization of cutting conditions for progressive machining technologies. Especially it is concerned on CNC machining. The aim of experimental part of work is to set cutting conditions and simultaneously to achieve the most economical solution under current production conditions of the company. The product must also comply with required quality, roughness of the surface and geometrical precision.

The aim of this thesis is to propose a single-purpose stepped cutting tool for the drilling of the cylinder head. The thesis first introduces the current production of the cylinder head, including the description of the cutting conditions and the machines and tools used in the production process. The second part of the thesis is focused on the drilling of a three-step hole for which a step drill bit is proposed. The proposal describes the development of the drill bit, heat treatment, the method of clamping, the replaceable cutting tips used in the production process, additions for further machining and the cutting conditions. The last part of the thesis then deals with the technical-economic analysis, comparing the present and innovated stage of the production of the cylinder head.

В данной диссертации спроектирован технологический процесс и проведена оптимизация режимов резания. Диссертация состоит из следующих частей: Технологической, которая включает: описание конструкции детали; определение типа производства; разработку концепции механической обработки детали; выбор вида заготовки и метода её получения; конструирование заготовки и определение общих припусков на обработку; составление планов обработки каждой поверхности в соответствии с этапами обработки; разработку маршрута, включающего назначение базовых поверхностей, выбор станочного оборудования и технологической оснастки; моделирование эскизов на каждую операцию; определение операционных допусков и припусков на обрабатываемые поверхности; определение операционных размеров на обрабатываемые поверхности; выбор режимов обработки; определение норм времени на каждую операцию; оформление рабочей технологической документации. Конструкторской, которая включает: Определение потребной силы закрепления (Силовой расчет); Выбор и расчет привода приспособления; Конструирование приспособления; Точностной анализ приспособления; Проектирование контрольного приспособления; Оформление рабочей конструкторской документации. Научно-исследовательской, которая включает: Оптимизация режимов резания при фрезеровании; Оптимизация режимов резания при обработке различными фрезами; Расчет основного времени при оптимизированных режимах резания; Изменение стойкости при оптимизированных режимах резания; Расчет количества обработанных деталей при оптимизированных режимах резания. В дипломном проекте приведено: Графическая часть –листов формата А1-12; Рисунков –29; Таблиц –41; Формул –53 ; Библиография –11. / In this dissertation was designed technological process and were optimized of cutting conditions. The dissertation consists of the following parts: Technological which includes: Detail design description; Production type determination; Concept of machining parts; The choice of the type of workpiece and the parameter of its receipt; the design of the workpiece and the definition of total allowances for processing; preparation of treatment plans for each surface in accordance with the processing steps; the development of the route, including the assignment of base surfaces, the choice of machine equipment and tooling; modeling sketches for each operation; determination of operational tolerances and allowances for surfaces to be treated; Determination of the operating dimensions of the treated surface; selection of processing modes; determination of time norms for each operation; execution of working technological documentation. Design which includes: Determination of the required strength of fastening (Force calculation); Selection and calculation of the drive device; The design of the device; Precision fixture analysis; Design control device; Registration of working design documentation. Research which includes: Optimization of cutting conditions during milling; Optimization of cutting conditions when machining with various cutters; The calculation of the basic time for optimized cutting conditions; Change in durability with optimized cutting conditions; The calculation of the number of machined parts with optimized cutting conditions. The thesis project shows: Graphic part of A1-12 format sheets; Figures –29; Tables –41; Formulas –53; Bibliography –11.

O objetivo deste trabalho foi identificar a influência das condições de usinagem sobre o acabamento superficial no faceamento de uma liga de alumínio com ferramenta de diamante. Os parâmetros de corte variados foram: velocidade de corte, avanço e profundidade de corte. De acordo com a bibliografia consultada apenas o avanço e o raio de ponta da ferramenta afetam diretamente o acabamento superficial, sendo que quanto menor o avanço e maior o raio de ponta melhor será o resultado em termos de rugosidade superficial. A profundidade de corte é dita apenas influenciar na força de corte e não no acabamento. Outro parâmetro de corte que segundo a bibliografia não apresenta influência seria a velocidade de corte, sendo que sua variação não afeta os resultados de acabamento superficial. Os ensaios demonstraram que dentre as condições de corte estudadas o avanço é o parâmetro de maior influência, com os menores valores de rugosidade obtidos para um avanço de 2 &#956m/rev. A profundidade de corte apresentou pouca influência no acabamento, apresentando um efeito previsto pela literatura, o \"size effect\", a uma profundidade de corte de 3 &#956m, e a velocidade de corte não apresentou influência. A liga de alumínio testada foi a 7075-T6. Utilizou-se uma ferramenta de diamante monocristalino nova com raio de ponta de 1.524 mm e ângulos de folga e de saída de 11º e 0º, respectivamente. / The objective of this work was to identify the influence of the cutting conditions on surface roughness of an aluminum alloy faced with a single-point diamond tool. The cutting parameters to be varied were: feedrate, depth of cut and cutting speed. According to the literature, only the feedrate and the tool nose radius have direct influence on surface roughness, in the following way: The lower the feedrate and the greater the nose radius, the better the surface roughness. The depth of cut is said only to influence on the cutting forces and do not affect the surface roughness. The cutting speed also has no influence on surface roughness, according to the literature. Experimental investigation has demonstrated that, among the tested cutting conditions, the feedrate has the most influence with low values of surface roughness obtained at a feedrate of 2 &#956m/rev. The depth of cut has very little influence on the surface finish. lt just showed an effect foreseen by the literature, the size effect, at a depth of cut of 3 &#956m and the cutting speed has not showed any influence. The aluminum alloy investigated was 7075-T6. A fresh diamond tool was used, with a nose radius of 1.524 mm and 11º and 0º clearance and rake angle, respectively.

O objetivo deste trabalho foi identificar a influência das condições de usinagem sobre o acabamento superficial no faceamento de uma liga de alumínio com ferramenta de diamante. Os parâmetros de corte variados foram: velocidade de corte, avanço e profundidade de corte. De acordo com a bibliografia consultada apenas o avanço e o raio de ponta da ferramenta afetam diretamente o acabamento superficial, sendo que quanto menor o avanço e maior o raio de ponta melhor será o resultado em termos de rugosidade superficial. A profundidade de corte é dita apenas influenciar na força de corte e não no acabamento. Outro parâmetro de corte que segundo a bibliografia não apresenta influência seria a velocidade de corte, sendo que sua variação não afeta os resultados de acabamento superficial. Os ensaios demonstraram que dentre as condições de corte estudadas o avanço é o parâmetro de maior influência, com os menores valores de rugosidade obtidos para um avanço de 2 &#956m/rev. A profundidade de corte apresentou pouca influência no acabamento, apresentando um efeito previsto pela literatura, o \"size effect\", a uma profundidade de corte de 3 &#956m, e a velocidade de corte não apresentou influência. A liga de alumínio testada foi a 7075-T6. Utilizou-se uma ferramenta de diamante monocristalino nova com raio de ponta de 1.524 mm e ângulos de folga e de saída de 11º e 0º, respectivamente. / The objective of this work was to identify the influence of the cutting conditions on surface roughness of an aluminum alloy faced with a single-point diamond tool. The cutting parameters to be varied were: feedrate, depth of cut and cutting speed. According to the literature, only the feedrate and the tool nose radius have direct influence on surface roughness, in the following way: The lower the feedrate and the greater the nose radius, the better the surface roughness. The depth of cut is said only to influence on the cutting forces and do not affect the surface roughness. The cutting speed also has no influence on surface roughness, according to the literature. Experimental investigation has demonstrated that, among the tested cutting conditions, the feedrate has the most influence with low values of surface roughness obtained at a feedrate of 2 &#956m/rev. The depth of cut has very little influence on the surface finish. lt just showed an effect foreseen by the literature, the size effect, at a depth of cut of 3 &#956m and the cutting speed has not showed any influence. The aluminum alloy investigated was 7075-T6. A fresh diamond tool was used, with a nose radius of 1.524 mm and 11º and 0º clearance and rake angle, respectively.

Diploma thesis deals with design and implementation of manufacturing technology of a part which was given by company Frentech Aerospace s.r.o. Manufacturing technology is prepared for conditions of workshop of Department of Machining FME Brno UT (laboratory C2). Acquired knowledges are used for design of innovative manufacturing technology with cutting tools from company Pramet Tools, s.r.o. Manufacturing technologies of gained part are designed for alloy blank EN AW 6082. Technical-economical assessment of all manufacturing technologies is part of this thesis. Both of manufacturing technologies designed for laboratory C2 are assessed together and manufacturing technology given by company Frentech Aerospace s.r.o. is assessed alone due to using different blank material.

The content of this master’s thesis is the choice of a suitable concept for the multifunctional machining center for rotary and non-rotating workpieces and design and processing of one structural node of this machine. The structure of the work is divided into three parts. In the first part, the market analysis is carried out from which it follows to the second part and it is the choice of a suitable machine concept. The third part deals with its own design of the constructional structure of this machining center.