Since the 1970's, NASA has relied on the use of rigid aeroshells and supersonic parachutes to enable robotic mission to Mars. These technologies are constrained by size and deployment condition limitations that limit the payload they can deliver to the surface of Mars. One candidate technology envisioned to replace the supersonic parachute is the supersonic inflatable aerodynamic decelerator (IAD). This dissertation presents an overview of work performed in maturing a particular type of IAD, the tension cone. The tension cone concept consists of a flexible shell of revolution that is shaped so as to remain under tension and resist deformation. Systems analyses that evaluated trajectory impacts of a supersonic IAD demonstrated several key advantages including increases in delivered payload capability of over 40%, significant gains in landing site surface elevation, and the ability to accommodate growth in the entry mass of a spacecraft. A series of supersonic wind tunnel tests conducted at the NASA Glenn and Langley Research Centers tested both rigid and flexible tension cone models. Testing of rigid force and moment models and pressure models demonstrated the new design to have favorable performance including drag coefficients between 1.4 and 1.5 and static stability at angles of attack from 0º to 20º. A separate round of tests conducted on flexible tension cone models showed the system to be free of aeroelastic instability. Deployment tests conducted on an inflatable model demonstrated rapid, stable inflation in a supersonic environment. Structural modifications incorporated on the models were seen to reduce inflation pressure requirements by a factor of nearly two. Through this test program, this new tension cone IAD design was shown to be a credible option for a future flight system. Validation of CFD analyses for predicting aerodynamic IAD performance was also completed and the results are presented. Inviscid CFD analyses are seen to provide drag predictions accurate to within 6%. Viscous analyses performed show excellent agreement with measured pressure distributions and flow field characteristics. Comparisons between laminar and turbulent solutions indicate the likelihood of a turbulent boundary layer at high supersonic Mach numbers and large angles of attack.

To enable a crewed mission to Mars, precision landing capabilities of Entry, Descent, and Landing (EDL) systems must be improved. The need for larger payloads, higher landing sites, and controllability has motivated the National Aeronautics and Space Administration (NASA) to invest in new technologies to replace traditional rigid aeroshell systems, which are limited in size by the payload envelope of existing launch vehicles. A Hypersonic Inflatable Aerodynamic Decelerator (HIAD) is an emerging technology that provides an increased drag area by inflating the aeroshell to diameters not possible with rigid aeroshells, allowing the vehicle to decelerate higher in the atmosphere, offering access to higher landing sites with more timeline margin. To enable a crewed mission to Mars, future entry vehicles will require precision landing capabilities that go beyond heritage EDL guidance strategies that utilize fuel-intensive and error-prone bank reversals. A novel Direct Force Control (DFC) approach of independently controlling the lift and side force of a vehicle that utilizes a HIAD with an aerodynamic shape morphing capability is proposed. To date, the mechanisms and controls required to morph an inflatable structure to generate lift have not been explored. In this dissertation, novel morphing HIAD concepts are investigated and designed to satisfy mission requirements, aerodynamic tools are built to assess the aerodynamic performance of morphed blunt body shapes, and a structural feasibility study is performed using models correlated to test data to determine the forces required to generate the desired shape change based on a crewed mission to Mars. A novel control methodology is introduced by applying a unique DFC strategy to a morphing HIAD to enhance precision landing capabilities of EDL systems, and the ability of a morphing HIAD to safely land a vehicle on Mars is assessed by performing a closed-loop feedback simulation for a Mars entry trajectory. Finally, a control mechanism is demonstrated on a small-scale inflatable structure. Conclusions and contributions of this research are presented along with a discussion of future research opportunities of morphing HIADs. / PHD / A Hypersonic Inflatable Aerodynamic Decelerator (HIAD) is a reentry vehicle designed to inflate the aeroshell to diameters outside of the payload shroud to decelerate the vehicle higher in the atmosphere, offering access to higher landing sites with more timeline margin. To enable a crewed mission to Mars, the landing accuracy of a HIAD must be significantly improved beyond heritage bank angle control approaches that are fuel-intensive and prone to errors. A novel Direct Force Control (DFC) approach is proposed that permits direct control of the angle of attack and sideslip by morphing the inflatable shape of the HIAD to enable its precision landing capabilities. A morphing HIAD concept is proposed in this dissertation to satisfy the requirements of landing humans successfully on Mars. Aerodynamic tools are built to assess the aerodynamic performance of morphed blunt body shapes, and structural models correlated with test data are created to determine the forces required to generate the desired shape change. Novel DFC methodologies are introduced and applied to a morphing HIAD system, a motor sizing study is performed to compare the total energy usage and cost and weight estimates of the morphing HIAD to heritage control systems, and a Mars entry trajectory simulation is performed to assess the capability of a morphing HIAD to safely land a crewed vehicle on Mars. Finally, a control mechanism is demonstrated on a small-scale inflatable structure. Conclusions and contributions of this research are presented along with a discussion of future research opportunities of morphing HIADs.

Inflatable Aerodynamic Decelerators (IADs) are a candidate technology NASA began investigating in the late 1960’s. Compared to supersonic parachutes, IADs represent a decelerator option capable of operating at higher Mach numbers and dynamic pressures. IADs have seen a resurgence in interest from the Entry, Descent, and Landing (EDL) community in recent years. The NASA Space Technology Roadmap (STR) highlights EDL systems, as well as, Materials, Structures, Mechanical Systems, and Manufacturing (MSMM) as key Technology Areas for development in the future; recognizing deployable decelerators, flexible material systems, and computational design of materials as essential disciplines for development. This investigation develops a multi-scale flexible material modeling approach that enables efficient high-fidelity IAD design and a critical understanding of the new materials required for robust and cost effective qualification methods. The approach combines understanding of the fabric architecture, analytical modeling, numerical simulations, and experimental data. This work identifies an efficient method that is as simple and as fast as possible for determining IAD material characteristics while not utilizing complicated or expensive research equipment. This investigation also recontextualizes an existing mesomechanical model through validation for structures pertaining to the analysis of IADs. In addition, corroboration and elaboration of this model is carried out by evaluating the effects of varying input parameters. Finally, the present investigation presents a novel method for numerically determining mechanical properties. A sub-scale section that captures the periodic pattern in the material (unit cell) is built. With the unit cell, various numerical tests are performed. The effective nonlinear mechanical stiffness matrix is obtained as a function of elemental strains through correlating the unit cell force-displacement results with a four node membrane element of the same size. Numerically determined properties are validated for relevant structures. Optical microscopy is used to capture the undeformed geometry of the individual yarns.

The current limits of supersonic parachute technology may constrain the ability to safely land future robotic assets on the surface of Mars. This constraint has led to a renewed interest in supersonic inflatable aerodynamic decelerator (IAD) technology, which offers performance advantages over the DGB parachute. Two supersonic IAD designs of interest include the isotensoid and tension cone, named for their respective formative structural theories. Although these concepts have been the subject of various tests and analyses in the 1960s, 1970s, and 2000s, significant work remains to advance supersonic IADs to a technology readiness level that will enable their use on future flight missions. In particular, a review of the literature revealed a deficiency in adequate aerodynamic and aeroelastic data for these two IAD configurations at transonic and subsonic speeds. The first portion of this research amended this deficiency by testing flexible IAD articles at relevant transonic and subsonic conditions. The data obtained from these tests showed that the tension cone has superior drag performance with respect to the isotensoid, but that the isotensoid may demonstrate more favorable aeroelastic qualities than the tension cone. Additionally, despite the best efforts in test article design, there remains ambiguity regarding the accuracy of the observed subscale behavior for flight scale IADs. Due to the expense and complexity of large-scale testing, computational fluid-structure interaction (FSI) analyses will play an increasingly significant role in qualifying flight scale IADs for mission readiness. The second portion of this research involved the verification and validation of finite element analysis (FEA) and computational fluid dynamic (CFD) codes for use within an FSI framework. These verification and validation exercises lend credence to subsequent coupled FSI analyses involving more complex geometries and models. The third portion of this research used this FSI framework to predict the static aeroelastic response of a tension cone IAD in supersonic flow. Computational models were constructed to mimic the wind tunnel test articles and flow conditions. Converged FSI responses computed for the tension cone agreed reasonably well with wind tunnel data when orthotropic material models were used and indicated that current material models may require unrealistic input parameters in order to recover realistic deformations. These FSI analyses are among the first results published that present an extensive comparison between FSI computational models and wind tunnel data for a supersonic IAD.