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Improvement of the middle distillate yields during crude oil hydrotreatment in a trickle-bed reactorJarullah, Aysar Talib, Mujtaba, Iqbal, Wood, Alastair S. January 2011 (has links)
No / The growing demand for high-quality middle distillates is increasing worldwide, whereas the demand for low-value oil products, such as heavy oils and residues, is decreasing. Thus, maximizing the production of more liquid distillates of very high quality is of immediate interest to refiners. At the same time, environmental legislation has led to more strict specifications of petroleum derivatives. Hydrotreatment (HDT) of crude oil is one of the most challenging tasks in the petroleum refining industry, which has not been reported widely in the literature. In this work, crude oil was hydrotreated upon a commercial cobalt¿molybdenum on alumina (Co¿Mo/¿-Al2O3) catalyst presulfided at specified conditions. Detailed pilot-plant experiments were conducted in a continuous-flow isothermal trickle-bed reactor (TBR), and the main hydrotreating reactions were hydrodesulfurization (HDS), hydrodenitrogenation (HDN), hydrodeasphaltenization (HDAs), and hydrodemetallization (HDM), which includes hydrodevanadization (HDV) and hydrodenickelation (HDNi). The reaction temperature (T), the hydrogen pressure (P), and the liquid hourly space velocity (LHSV) were varied with certain ranges, with constant hydrogen to oil (H2/Oil) ratio. The effects of T, P, and LHSV on the conversion of sulfur, nitrogen, vanadium, nickel, and asphaltene were studied. The results showed that high T and P and low LHSV in HDS, HDN, HDV, HDNi, and HDAs of crude oil improve the sulfur (S), nitrogen (N), metals [vanadium (V) and nickel (Ni)], and asphaltene (Asph) conversion. The hydrotreated crude oil has been distilled into the following fractions: light naphtha (LN), heavy naphtha (HN), heavy kerosene (HK), light gas oil (LGO), and reduced crude residue (RCR), to compare the yield of these fractions produced by distillation after the HDT process to those produced by conventional methods (i.e., HDT of each fraction separately after the distillation). The yield of the middle distillate showed greater yield compared to the middle distillate produced by conventional methods. The properties of RCR produced using both methods are also discussed.
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Srovnání aromatického profilu ovocných destilátů / Comparison of aroma profile of fruit distillatesKoubek, Miroslav January 2018 (has links)
This master thesis deals with the assessment of aroma active compounds in fruit spirits. In the theoretical part the production technology of fruit spirits from raw materials to final product is described. Furthermore, aroma active substances are characterized, and the method for their determination by solid phase microextraction and gas chromatography with mass spectrometry is described. The aim of the experimental part was the identification of volatile substances in different kinds of fruit spirits. Aromatic compounds were identified by the SPME-GC-MS. Domestic fruit spirits obtained from private growers were used as model samples. The differences in the number and type of volatile compounds were found between the samples. Overall 53 volatile compounds were identified. These were composed of 25 esters, 9 alcohols, 5 aldehydes, 4 alkenes, 2 ketones, 1 carboxylic acid and 7 other compounds.
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Kinetic modelling simulation and optimal operation of trickle bed reactor for hydrotreating of crude oil : kinetic parameters estimation of hydrotreating reactions in trickle Bbed reactor (TBR) via pilot plant experiments : optimal design and operation of an industrial TBR with heat integration and economic evaluationJarullah, Aysar Talib January 2011 (has links)
Catalytic hydrotreating (HDT) is a mature process technology practiced in the petroleum refining industries to treat oil fractions for the removal of impurities (such as sulfur, nitrogen, metals, asphaltene). Hydrotreating of whole crude oil is a new technology and is regarded as one of the more difficult tasks that have not been reported widely in the literature. In order to obtain useful models for the HDT process that can be confidently applied to reactor design, operation and control, the accurate estimation of kinetic parameters of the relevant reaction scheme are required. This thesis aims to develop a crude oil hydrotreating process (based on hydrotreating of whole crude oil followed by distillation) with high efficiency, selectivity and minimum energy consumption via pilot plant experiments, mathematical modelling and optimization. To estimate the kinetic parameters and to validate the kinetic models under different operating conditions, a set of experiments were carried out in a continuous flow isothermal trickle bed reactor using crude oil as a feedstock and commercial cobaltmolybdenum on alumina (Co-Mo/γ-Al2O3) as a catalyst. The reactor temperature was varied from 335°C to 400°C, the hydrogen pressure from 4 to10 MPa and the liquid hourly space velocity (LHSV) from 0.5 to 1.5 hr-1, keeping constant hydrogen to oil ratio (H2/Oil) at 250 L/L. The main hydrotreating reactions were hydrodesulfurization (HDS), hydrodenitrogenation (HDN), hydrodeasphaltenization (HDAs) and hydrodemetallization (HDM) that includes hydrodevanadization (HDV) and hydrodenickelation (HDNi). An optimization technique is used to evaluate the best kinetic models of a trickle-bed reactor (TBR) process utilized for HDS, HDAs, HDN, HDV and HDNi of crude oil based on pilot plant experiments. The minimization of the sum of the squared errors (SSE) between the experimental and estimated concentrations of sulfur (S), nitrogen (N), asphaltene (Asph), vanadium (V) and nickel (Ni) compounds in the products, is used as an objective function in the optimization problem using two approaches (linear (LN) and non-linear (NLN) regression). The growing demand for high-quality middle distillates is increasing worldwide whereas the demand for low-value oil products, such as heavy oils and residues, is decreasing. Thus, maximizing the production of more liquid distillates of very high quality is of immediate interest to refiners. At the same time, environmental legislation has led to more strict specifications of petroleum derivatives. Crude oil hydrotreatment enhances the productivity of distillate fractions due to chemical reactions. The hydrotreated crude oil was distilled into the following fractions (using distillation pilot plant unit): light naphtha (L.N), heavy naphtha (H.N), heavy kerosene (H.K), light gas oil (L.G.O) and reduced crude residue (R.C.R) in order to compare the yield of these fractions produced by distillation after the HDT process with those produced by conventional methods (i.e. HDT of each fraction separately after the distillation). The yield of middle distillate showed greater yield compared to the middle distillate produced by conventional methods in addition to improve the properties of R.C.R. Kinetic models that enhance oil distillates productivity are also proposed based on the experimental data obtained in a pilot plant at different operation conditions using the discrete kinetic lumping approach. The kinetic models of crude oil hydrotreating are assumed to include five lumps: gases (G), naphtha (N), heavy kerosene (H.K), light gas oil (L.G.O) and reduced crude residue (R.C.R). For all experiments, the sum of the squared errors (SSE) between the experimental product compositions and predicted values of compositions is minimized using optimization technique. The kinetic models developed are then used to describe and analyse the behaviour of an industrial trickle bed reactor (TBR) used for crude oil hydrotreating with the optimal quench system based on experiments in order to evaluate the viability of large-scale processing of crude oil hydrotreating. The optimal distribution of the catalyst bed (in terms of optimal reactor length to diameter) with the best quench position and quench rate are investigated, based upon the total annual cost. The energy consumption is very important for reducing environmental impact and maximizing the profitability of operation. Since high temperatures are employed in hydrotreating (HDT) processes, hot effluents can be used to heat other cold process streams. It is noticed that the energy consumption and recovery issues may be ignored for pilot plant experiments while these energies could not be ignored for large scale operations. Here, the heat integration of the HDT process during hydrotreating of crude oil in trickle bed reactor is addressed in order to recover most of the external energy. Experimental information obtained from a pilot scale, kinetics and reactor modelling tools, and commercial process data, are employed for the heat integration process model. The optimization problem is formulated to optimize some of the design and operating parameters of integrated process, and minimizing the overall annual cost is used as an objective function. The economic analysis of the continuous whole industrial refining process that involves the developed hydrotreating (integrated hydrotreating process) unit with the other complementary units (until the units that used to produce middle distillate fractions) is also presented. In all cases considered in this study, the gPROMS (general PROcess Modelling System) package has been used for modelling, simulation and parameter estimation via optimization process.
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Kinetic Modelling Simulation and Optimal Operation of Trickle Bed Reactor for Hydrotreating of Crude Oil. Kinetic Parameters Estimation of Hydrotreating Reactions in Trickle Bed Reactor (TBR) via Pilot Plant Experiments; Optimal Design and Operation of an Industrial TBR with Heat Integration and Economic Evaluation.Jarullah, Aysar Talib January 2011 (has links)
Catalytic hydrotreating (HDT) is a mature process technology practiced in the
petroleum refining industries to treat oil fractions for the removal of impurities (such as
sulfur, nitrogen, metals, asphaltene). Hydrotreating of whole crude oil is a new
technology and is regarded as one of the more difficult tasks that have not been reported
widely in the literature. In order to obtain useful models for the HDT process that can
be confidently applied to reactor design, operation and control, the accurate estimation
of kinetic parameters of the relevant reaction scheme are required. This thesis aims to
develop a crude oil hydrotreating process (based on hydrotreating of whole crude oil
followed by distillation) with high efficiency, selectivity and minimum energy
consumption via pilot plant experiments, mathematical modelling and optimization.
To estimate the kinetic parameters and to validate the kinetic models under different
operating conditions, a set of experiments were carried out in a continuous flow
isothermal trickle bed reactor using crude oil as a feedstock and commercial cobaltmolybdenum
on alumina (Co-Mo/¿-Al2O3) as a catalyst. The reactor temperature was
varied from 335°C to 400°C, the hydrogen pressure from 4 to10 MPa and the liquid
hourly space velocity (LHSV) from 0.5 to 1.5 hr-1, keeping constant hydrogen to oil
ratio (H2/Oil) at 250 L/L. The main hydrotreating reactions were hydrodesulfurization
(HDS), hydrodenitrogenation (HDN), hydrodeasphaltenization (HDAs) and
hydrodemetallization (HDM) that includes hydrodevanadization (HDV) and
hydrodenickelation (HDNi).
An optimization technique is used to evaluate the best kinetic models of a trickle-bed
reactor (TBR) process utilized for HDS, HDAs, HDN, HDV and HDNi of crude oil
based on pilot plant experiments. The minimization of the sum of the squared errors
(SSE) between the experimental and estimated concentrations of sulfur (S), nitrogen
(N), asphaltene (Asph), vanadium (V) and nickel (Ni) compounds in the products, is
used as an objective function in the optimization problem using two approaches (linear
(LN) and non-linear (NLN) regression).
The growing demand for high-quality middle distillates is increasing worldwide
whereas the demand for low-value oil products, such as heavy oils and residues, is
decreasing. Thus, maximizing the production of more liquid distillates of very high
quality is of immediate interest to refiners. At the same time, environmental legislation
has led to more strict specifications of petroleum derivatives. Crude oil hydrotreatment
enhances the productivity of distillate fractions due to chemical reactions. The
hydrotreated crude oil was distilled into the following fractions (using distillation pilot
plant unit): light naphtha (L.N), heavy naphtha (H.N), heavy kerosene (H.K), light gas
oil (L.G.O) and reduced crude residue (R.C.R) in order to compare the yield of these
fractions produced by distillation after the HDT process with those produced by
conventional methods (i.e. HDT of each fraction separately after the distillation). The
yield of middle distillate showed greater yield compared to the middle distillate
produced by conventional methods in addition to improve the properties of R.C.R.
Kinetic models that enhance oil distillates productivity are also proposed based on the
experimental data obtained in a pilot plant at different operation conditions using the
discrete kinetic lumping approach. The kinetic models of crude oil hydrotreating are
assumed to include five lumps: gases (G), naphtha (N), heavy kerosene (H.K), light gas
oil (L.G.O) and reduced crude residue (R.C.R). For all experiments, the sum of the
squared errors (SSE) between the experimental product compositions and predicted
values of compositions is minimized using optimization technique.
The kinetic models developed are then used to describe and analyse the behaviour of an
industrial trickle bed reactor (TBR) used for crude oil hydrotreating with the optimal
quench system based on experiments in order to evaluate the viability of large-scale
processing of crude oil hydrotreating. The optimal distribution of the catalyst bed (in
terms of optimal reactor length to diameter) with the best quench position and quench
rate are investigated, based upon the total annual cost.
The energy consumption is very important for reducing environmental impact and
maximizing the profitability of operation. Since high temperatures are employed in
hydrotreating (HDT) processes, hot effluents can be used to heat other cold process
streams. It is noticed that the energy consumption and recovery issues may be ignored
for pilot plant experiments while these energies could not be ignored for large scale
operations. Here, the heat integration of the HDT process during hydrotreating of crude
oil in trickle bed reactor is addressed in order to recover most of the external energy.
Experimental information obtained from a pilot scale, kinetics and reactor modelling
tools, and commercial process data, are employed for the heat integration process
model. The optimization problem is formulated to optimize some of the design and
operating parameters of integrated process, and minimizing the overall annual cost is
used as an objective function.
The economic analysis of the continuous whole industrial refining process that involves
the developed hydrotreating (integrated hydrotreating process) unit with the other
complementary units (until the units that used to produce middle distillate fractions) is
also presented.
In all cases considered in this study, the gPROMS (general PROcess Modelling
System) package has been used for modelling, simulation and parameter estimation via
optimization process. / Tikrit University, Iraq
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