In recent times, light gauge cold-formed steel sections have been used extensively in residential, industrial and commercial buildings as primary load bearing structural components. This is because cold-formed steel sections have a very high strength to weight ratio compared with thicker hot-rolled steel sections, and their manufacturing process is simple and cost-effective. However, these members are susceptible to various buckling modes including local and distortional buckling and their ultimate strength behaviour is governed by these buckling modes. Fire safety design of building structures has received greater attention in recent times due to continuing loss of properties and lives during fires. Hence, there is a need to fully evaluate the performance of light gauge cold-formed steel structures under fire conditions. Past fire research has focused heavily on heavier, hot-rolled steel members. The buckling behaviour of light gauge cold-formed steel members under fire conditions is not well understood. The buckling effects associated with thin steels are significant and have to be taken into account in fire safety design. Therefore, a research project based on extensive experimental and numerical studies was undertaken at the Queensland University of Technology to investigate the distortional buckling behaviour of light gauge cold-formed steel compression members under simulated fire conditions. As the first phase of this research program more than 115 tensile coupon tests of light gauge cold-formed steels including two steel grades and five thicknesses were conducted at elevated temperatures. Accurate mechanical properties including the yield strength, elasticity modulus and stress-strain curves were all determined at elevated temperatures since the deterioration of the mechanical properties is one of the major parameters in the structural design under fire conditions. An appropriate stress-strain model was also developed by considering the inelastic characteristics. The results obtained from the tensile coupon tests were then used to predict the ultimate strength of cold-formed steel compression members. In the second phase of this research more than 170 laboratory experiments were undertaken to investigate the distortional buckling behaviour of light gauge coldformed steel compression members at ambient and elevated temperatures. Two types of cross sections were selected with various thicknesses (nominal thicknesses are 0.6, 0.8, and 0.95 mm) and both low and high strength steels (G250 and G550 steels with minimum yield strengths of 250 and 550 MPa). The experiments were conducted at six different temperatures in the range of 20 to 800°C. A finite element model of the tested compression members was then developed and validated with the help of experimental results. The degradation of mechanical properties with increasing temperatures was included in finite element analyses. An extensive series of parametric analyses was undertaken using the validated finite element model to investigate the effect of all the influential parameters such as section geometry, steel thickness and grade, mechanical properties and temperature. The resulting large data base of ultimate loads of compression members subject to distortional buckling was then used to review the adequacy of the current design rules at ambient temperature. The current design rules were reasonably accurate in general, but in order to improve the accuracy further, this research has developed new design equations to determine the ultimate loads of compression members at ambient temperature. The developed equation was then simply modified by including the relevant mechanical properties at elevated temperatures. It was found that this simple modification based on reduced mechanical properties gave reasonable results, but not at higher temperatures. Therefore, they were further modified to obtain a more accurate design equation at elevated temperatures. The accuracy of new design rules was then verified by comparing their predictions with the results obtained from the parametric study. This thesis presents a description of the experimental and numerical studies undertaken in this research and the results including comparison with simply modified current design rules. It describes the laboratory experiments at ambient and elevated temperatures. It also describes the finite element models of cold-formed steel compression members developed in this research that included the appropriate mechanical properties, initial geometric imperfections and residual stresses. Finally, it presents the details of the new design equations proposed for the light gauge coldformed steel compression members subjected to distortional buckling effects at elevated temperatures.

The flexural capacity of the new hollow flange steel section known as LiteSteel beam (LSB) is limited by lateral distortional buckling for intermediate spans, which is characterised by simultaneous lateral deflection, twist and web distortion. Recent research based on finite element analysis and testing has developed design rules for the member capacity of LiteSteel beams subject to this unique lateral distortional buckling. These design rules are limited to a uniform bending moment distribution. However, uniform bending moment conditions rarely exist in practice despite being considered as the worst case due to uniform yielding across the span. Loading position or load height is also known to have significant effects on the lateral buckling strength of beams. Therefore it is important to include the effects of these loading conditions in the assessment of LSB member capacities. Many steel design codes have adopted equivalent uniform moment distribution and load height factors for this purpose. But they were derived mostly based on data for conventional hot-rolled, doubly symmetric I-beams subject to lateral torsional buckling. In contrast LSBs are made of high strength steel and have a unique crosssection with specific residual stresses and geometrical imperfections along with a unique lateral distortional buckling mode. The moment distribution and load height effects for LSBs, and the suitability of the current steel design code methods to accommodate these effects for LSBs are not yet known. The research study presented in this thesis was therefore undertaken to investigate the effects of nonuniform moment distribution and load height on the lateral buckling strength of simply supported and cantilever LSBs. Finite element analyses of LSBs subject to lateral buckling formed the main component of this study. As the first step the original finite element model used to develop the current LSB design rules for uniform moment was improved to eliminate some of the modelling inaccuracies. The modified finite element model was validated using the elastic buckling analysis results from well established finite strip analysis programs. It was used to review the current LSB design curve for uniform moment distribution, based on which appropriate recommendations were made. The modified finite element model was further modified to simulate various loading and support configurations and used to investigate the effects of many commonly used moment distributions and load height for both simply supported and cantilever LSBs. The results were compared with the predictions based on the current steel code design rules. Based on these comparisons, appropriate recommendations were made on the suitability of the current steel code design methods. New design recommendations were made for LSBs subjected to non-uniform moment distributions and varying load positions. A number of LSB experiments was also undertaken to confirm the results of finite element analysis study. In summary the research reported in this thesis has developed an improved finite element model that can be used to investigate the buckling behaviour of LSBs for the purpose of developing design rules. It has increased the understanding and knowledge of simply supported and cantilever LSBs subject to non-uniform moment distributions and load height effects. Finally it has proposed suitable design rules for LSBs in the form of equations and factors within the current steel code design provisions. All of these advances have thus further enhanced the economical and safe design of LSBs.

Thin-walled cold-formed steel (CFS) has exhibited inherent structural and architectural advantages over other constructional materials, for example, high strength-to-weight ratio, ease of fabrication, economy in transportation and the flexibility of sectional profiles, which make CFS ideal for modern residential and industrial buildings. They have been increasingly used as purlins as the intermediate members in a roof system, or load-bearing components in low- and mid-rise buildings. However, using CFS members in building structures has been facing challenges due to the lack of knowledge to the fire performance of CFS at elevated temperatures and the lack of fire design guidelines. Among all available design specifications of CFS, EN1993-1-2 is the only one which provided design guidelines for CFS at elevated temperatures, which, however, is based on the same theory and material properties of hot-rolled steel. Since the material properties of CFS are found to be considerably different from those of hot-rolled steel, the applicability of hot-rolled steel design guidelines into CFS needs to be verified. Besides, the effect of non-uniform temperature distribution on the failure of CFS members is not properly addressed in literature and has not been specified in the existing design guidelines. Therefore, a better understanding of fire performance of CFS members is of great significance to further explore the potential application of CFS. Since CFS members are always with thin thickness (normally from 0.9 to 8 mm), open cross-section, and great flexural rigidity about one axis at the expense of low flexural rigidity about a perpendicular axis, the members are usually susceptible to various buckling modes which often govern the ultimate failure of CFS members. When CFS members are exposed to a fire, not only the reduced mechanical properties will influence the buckling capacity of CFS members, but also the thermal strains which can lead additional stresses in loaded members. The buckling behaviour of the member can be analysed based on uniformly reduced material properties when the member is unprotected or uniformly protected surrounded by a fire that the temperature distribution within the member is uniform. However if the temperature distribution in a member is not uniform, which usually happens in walls and/or roof panels when CFS members are protected by plaster boards and exposed to fire on one side, the analysis of the member becomes very complicated since the mechanical properties such as Young’s modulus and yield strength and thermal strains vary within the member. This project has the aim of providing better understanding of the buckling performance of CFS channel members under non-uniform temperatures. The primary objective is to investigate the fire performance of plasterboard protected CFS members exposed to fire on one side, in the aspects of pre-buckling stress distribution, elastic buckling behaviour and nonlinear failure models. Heat transfer analyses of one-side protected CFS members have been conducted firstly to investigate the temperature distributions within the cross-section, which have been applied to the analytical study for the prediction of flexural buckling loads of CFS columns at elevated temperatures. A simplified numerical method based on the second order elastic – plastic analysis has also been proposed for the calculation of the flexural buckling load of CFS columns under non-uniform temperature distributions. The effects of temperature distributions and stress-strain relationships on the flexure buckling of CFS columns are discussed. Afterwards a modified finite strip method combined with the classical Fourier series solutions have been presented to investigate the elastic buckling behaviour of CFS members at elevated temperatures, in which the effects of temperatures on both strain and mechanical properties have been considered. The variations of the elastic buckling loads/moments, buckling modes and slenderness of CFS columns/beams with increasing temperatures have been examined. The finite element method is also used to carry out the failure analysis of one-side protected beams at elevated temperatures. The effects of geometric imperfection, stress-strain relationships and temperature distributions on the ultimate moment capacities of CFS beams under uniform and non-uniform temperature distributions are examined. At the end the direct strength method based design methods have been discussed and corresponding recommendations for the designing of CFS beams at elevated temperatures are presented. This thesis has contributed to improve the knowledge of the buckling and failure behaviour of CFS members at elevated temperatures, and the essential data provided in the numerical studies has laid the foundation for further design-oriented studies.

<p>A large rectangular industrial duct consists of plates stiffened with parallel wide flange sections. The plates along with stiffeners acts to resist the pressure loads and to carry other loads to the supports. The behaviours of the components of large industrial ducts are significantly different from the behaviours on which the current design methods are based on. Investigation presented herein deals with the design methods for spacing stiffeners, proportioning stiffeners and calculating shear resistance of side panel.</p> <p>Current method of spacing stiffeners is based on large deflection plate theory. A parametric study was conducted on dimensionless parameters identified in order to benefit from membrane action in partially yielding plate for spacing stiffeners. Design equations were established in terms of dimensionless pressure, plate slenderness and normalized out-of-plane deflection for three cases namely; 0%, 16.5% and 33% of through thickness yielding of the plate. Results show that approximately 50% increase in stiffener spacing when yielding of 16.5% of thickness is permitted.</p> <p>Under suction type pressure load, the unsupported compression flange and restrained tension flange lead to distortional buckling of the stiffeners. The current methods do not address distortional buckling adequately. A parametric study on dimensionless parameters governing the behaviour and strength of stiffened plat panels was conducted. The study indicated that the behaviour and strength of the stiffened panels could be a function of web slenderness and overall slenderness of the stiffener. The study also identified the slenderness limit of stiffener web for which the stiffener reaches the yield moment capacity. This study demonstrated the conservatism of current method. Finally a method was established to calculate the strength of stiffened plate panel subjected lateral pressure.</p> <p>Side panels adjacent to the supports transfer large amount of shear to the supports and, in addition, resist internal pressure. Currently the design of side panels for shear is based on the methods used for the web of fabricated plate girders. The behaviour and the characteristics between the web of plate girder and the thin side panels are significantly different. A parametric study was conducted on dimensionless parameters identified. It was concluded that the plate slenderness dominates the normalized shear strength of stockier side panels. The aspect ratio and plate slenderness influence the normalized shear strength of slender side panels. Design methods to calculate the shear strength of side panels were proposed.</p> / Doctor of Philosophy (PhD)