This work detailed the physical and chemical characterization of oil water mixtures prepared using fresh and weathered Macondo related oils under different conditions of mixing energy/time and in the presence/absence of chemical dispersants. The results indicated that WAFs produced consistent, droplet free solutions for both source and weathered oils with concentration ranges that represented the soluble components of the oil used. Chemically enhanced WAFs prepared with the source oil generated a large amount of micron-size droplets; however the viscosity of the weathered oils were a limiting factor for the preparation of CEWAFs with weathered oils. Droplet size distributions were influenced by the amount of energy in the system and the oil weathering stage, when high energy WAFs were made the increase in weathering of the oil resulted in the formation of smaller droplets that were more stable over time.

Monitoring of emulsion properties is important in many applications, like in foods and pharmaceutical products, or in emulsion polymerization processes, since aged and broken emulsions perform worse and may affect product quality. In machining processes, special types of emulsions called metalworking fluids (MWF) are widely used, because of its combined characteristics of cooling and lubrication, increasing the productivity, enabling the use of higher cutting speeds, decreasing the amount of power consumed and increasing tool life. Even though emulsion quality monitoring is a key issue in manufacturing processes, traditional methods are far from accurate and generally fail in providing the tools for determining the optimal useful life of these emulsions, with high impact in costs. The present study is dedicated to the application of a spectroscopic sensor to monitor MWF emulsion destabilization, which is related to changes in its droplet size distribution. Rapeseed oil emulsions, artificially aged MWF and MWF in machining application were evaluated, using optical measurements and multivariate calibration by neural networks, for developing a new method for emulsion destabilization monitoring. The technique has shown good accuracy in rebuilding the droplet size distribution of emulsions for monomodal and bimodal distributions and different proportions of each droplet population, from the spectroscopic measurements, indicating the viability of this method for monitoring such emulsions. This study is part of a joint project between the University of São Paulo and the University of Bremen, within the BRAGECRIM program (Brazilian German Cooperative Research Initiative in Manufacturing) and is financially supported by FAPESP, CAPES, FINEP and CNPq (Brazil), and DFG (Germany). / Sem resumo em português.

O monitoramento de emulsões utilizadas na indústria metalmecânica compõe uma importante atividade para o controle da qualidade das peças trabalhadas, proporcionando também o aumento da vida útil de ferramentas e maquinários utilizados neste setor através da lubrificação e refrigeração da região de corte. Em grande parte dos casos, estas emulsões são preparadas pela diluição de um fluido de corte em meio aquoso, constituindo assim um conjunto de gotículas estabilizadas em um meio contínuo devido à presença de compostos emulsificantes, estando constantemente sujeitas a ciclos de aquecimento e resfriamento durante os processos de usinagem. Apesar do acompanhamento deste material ser realizado através de análises periódicas usuais, não há um método eficiente estabelecido para verificar sua qualidade em tempo real e em linha de processo. Neste contexto, torna-se possível aplicar técnicas relacionadas à espectroscopia UV-Vis para se obterem informações sobre a estabilidade destes sistemas, correlacionando intensidades de espalhamento de luz com as dimensões das gotas presentes no meio. Dessa forma, tornou-se possível o estudo da desestabilização térmica de emulsões de um fluido de corte comercial, a qual mostrou-se, através do acompanhamento do cálculo do expoente do comprimento de onda, dependente do tempo de exposição ao aquecimento e de sua temperatura média temporal, não sendo influenciada pela perda de meio contínuo por processos evaporativos ou sua posterior reposição. Também se verificou que parâmetros típicos do processo de preparo de emulsões, como a temperatura do meio dispersante e o tempo de repouso do fluido de corte sobre a superfície do mesmo, apresentam fundamental importância para a definição do tamanho médio de gota inicial destes sistemas, o que forneceu evidência da possibilidade de se relacionar a área sob espectros de extinção de luz com tamanhos médios de gota. / The monitoring of emulsions used in the metal-mechanical industry comprise an important activity to the quality control of the products manufectured, also providing an increase in the working life of the tools and machinery employed in this sector through the lubrication and refrigeration of the cutting zone. In the majority of cases, these emulsions are prepared diluting a metalworking fluid in an aqueous media, constituting a collection of particles stabilized by emulsifiers and undergoing heating and cooling cycles during metalworking processes. Currently, monitoring routines are based on regular analyses of samples taken from the process fluid, and an effective in-line method is not available to monitor emulsion quality in real time. In this context, it is possible to apply techniques related to UV-Vis spectrocopy in order to obtain information concerning the stability of those systems, correlating light scattering intensities to the droplet dimensions. In this study, it was possible to investigate the thermal destabilisation of a commercial metalworking fluid emulsion, which showed, through the evaluation of the wavelength exponent, to be dependant on the exposure time to heating and its time-averaged temperature. It was also noted that the loss of continuous phase by evaporation and its reposition do not affect the emulsion stability. Moreover, it was observed that important emulsion preparation parameters, such as continuous phase temperature and the time span between the addition of the metalworking fluid on the water surface and the stirring, have fundamental roles in defining the initial average droplet size, which made possible to correlate the area under the light extinction spectra with average droplet sizes.

O monitoramento de emulsões utilizadas na indústria metalmecânica compõe uma importante atividade para o controle da qualidade das peças trabalhadas, proporcionando também o aumento da vida útil de ferramentas e maquinários utilizados neste setor através da lubrificação e refrigeração da região de corte. Em grande parte dos casos, estas emulsões são preparadas pela diluição de um fluido de corte em meio aquoso, constituindo assim um conjunto de gotículas estabilizadas em um meio contínuo devido à presença de compostos emulsificantes, estando constantemente sujeitas a ciclos de aquecimento e resfriamento durante os processos de usinagem. Apesar do acompanhamento deste material ser realizado através de análises periódicas usuais, não há um método eficiente estabelecido para verificar sua qualidade em tempo real e em linha de processo. Neste contexto, torna-se possível aplicar técnicas relacionadas à espectroscopia UV-Vis para se obterem informações sobre a estabilidade destes sistemas, correlacionando intensidades de espalhamento de luz com as dimensões das gotas presentes no meio. Dessa forma, tornou-se possível o estudo da desestabilização térmica de emulsões de um fluido de corte comercial, a qual mostrou-se, através do acompanhamento do cálculo do expoente do comprimento de onda, dependente do tempo de exposição ao aquecimento e de sua temperatura média temporal, não sendo influenciada pela perda de meio contínuo por processos evaporativos ou sua posterior reposição. Também se verificou que parâmetros típicos do processo de preparo de emulsões, como a temperatura do meio dispersante e o tempo de repouso do fluido de corte sobre a superfície do mesmo, apresentam fundamental importância para a definição do tamanho médio de gota inicial destes sistemas, o que forneceu evidência da possibilidade de se relacionar a área sob espectros de extinção de luz com tamanhos médios de gota. / The monitoring of emulsions used in the metal-mechanical industry comprise an important activity to the quality control of the products manufectured, also providing an increase in the working life of the tools and machinery employed in this sector through the lubrication and refrigeration of the cutting zone. In the majority of cases, these emulsions are prepared diluting a metalworking fluid in an aqueous media, constituting a collection of particles stabilized by emulsifiers and undergoing heating and cooling cycles during metalworking processes. Currently, monitoring routines are based on regular analyses of samples taken from the process fluid, and an effective in-line method is not available to monitor emulsion quality in real time. In this context, it is possible to apply techniques related to UV-Vis spectrocopy in order to obtain information concerning the stability of those systems, correlating light scattering intensities to the droplet dimensions. In this study, it was possible to investigate the thermal destabilisation of a commercial metalworking fluid emulsion, which showed, through the evaluation of the wavelength exponent, to be dependant on the exposure time to heating and its time-averaged temperature. It was also noted that the loss of continuous phase by evaporation and its reposition do not affect the emulsion stability. Moreover, it was observed that important emulsion preparation parameters, such as continuous phase temperature and the time span between the addition of the metalworking fluid on the water surface and the stirring, have fundamental roles in defining the initial average droplet size, which made possible to correlate the area under the light extinction spectra with average droplet sizes.

Monitoring of emulsion properties is important in many applications, like in foods and pharmaceutical products, or in emulsion polymerization processes, since aged and broken emulsions perform worse and may affect product quality. In machining processes, special types of emulsions called metalworking fluids (MWF) are widely used, because of its combined characteristics of cooling and lubrication, increasing the productivity, enabling the use of higher cutting speeds, decreasing the amount of power consumed and increasing tool life. Even though emulsion quality monitoring is a key issue in manufacturing processes, traditional methods are far from accurate and generally fail in providing the tools for determining the optimal useful life of these emulsions, with high impact in costs. The present study is dedicated to the application of a spectroscopic sensor to monitor MWF emulsion destabilization, which is related to changes in its droplet size distribution. Rapeseed oil emulsions, artificially aged MWF and MWF in machining application were evaluated, using optical measurements and multivariate calibration by neural networks, for developing a new method for emulsion destabilization monitoring. The technique has shown good accuracy in rebuilding the droplet size distribution of emulsions for monomodal and bimodal distributions and different proportions of each droplet population, from the spectroscopic measurements, indicating the viability of this method for monitoring such emulsions. This study is part of a joint project between the University of São Paulo and the University of Bremen, within the BRAGECRIM program (Brazilian German Cooperative Research Initiative in Manufacturing) and is financially supported by FAPESP, CAPES, FINEP and CNPq (Brazil), and DFG (Germany). / Sem resumo em português.

No description available.

Yes / The tribological performance of the piston assembly of an automotive engine is highly influenced by the complex flow mechanisms that supply lubricant to the upper piston rings. As well as affecting friction and wear, the oil consumption and emissions of the engine are strongly influenced by these mechanisms. There is a significant body of work that seeks to model these flows effectively. However, these models are not able to fully describe the flow of lubricant through the piston assembly. Some experimental studies indicate that droplets of lubricant carried in the gas flows through the piston assembly may account for some of this. This work describes an investigation into the nature of lubricant misting in a fired gasoline engine. Previous work in a laboratory simulator showed that the tendency of a lubricant to form mist is dependent on the viscosity of the lubricant and the type and concentration of viscosity modifier. The higher surface area-to-volume ratio of the lubricant if more droplets are formed or if the droplets are smaller is hypothesised to increase the degradation rate of the lubricant. The key work in the investigation was to measure the size distribution of the droplets in the crankcase of a fired gasoline engine. Droplets were extracted from the crankcase and passed through a laser diffraction particle sizer. Three characteristic droplet size ranges were observed: Spray sized (250–1000 μm); Major mist (30–250 μm); and Minor mist (0.1–30 μm). Higher base oil viscosity tended to reduce the proportion of mist-sized droplets. The viscoelasticity contributed by a polymeric viscosity modifier reduced the proportion of mist droplets, especially at high load.

[ES] La comprensión de los fenómenos físicos que acontecen en la región densa (también conocida como campo cercano) durante la atomización de los sprays ha sido una de las mayores incógnitas a la hora de estudiar sus aplicaciones. En el sector industrial, el rango de interés abarca desde toberas en aplicaciones propulsivas a sprays en aplicaciones médicas, agrícolas o culinarias. Esta evidente falta de conocimiento obliga a realizar simplificaciones en la modelización, provocando resultados poco precisos y la necesidad de grandes caracterizaciones experimentales en la fase de diseño. De esta manera, los procesos de rotura del spray y atomización primaria se consideran problemas físicos fundamentales, cuya complejidad viene dada como resultado de un flujo multifásico en un régimen altamente turbulento, originando escenarios caóticos. El análisis de este problema es extremadamente complejo debido a la ausencia sustancial de teorías validadas referentes a los fenómenos físicos involucrados como son la turbulencia y la atomización. Además, la combinación de la naturaleza multifásica del flujo y su comportamiento turbulento resultan en una gran dificultad para afrontar el problema. Durante los últimos 10 años, las técnicas experimentales han sido finalmente capaces de visualizar la región densa, pero la confianza, análisis y efectividad de dichos experimentos en esta región del spray todavía requiere de mejoras sustanciales. En este contexto, esta tesis trata de contribuir al entendimiento de estos procesos físicos y de proporcionar herramientas de análisis para estos flujos tan complejos. Para ello, mediante Direct Numerical Simulations se ha afrontado el problema resolviendo las escalas de movimiento más pequeñas, y capturando todas las escalas de turbulencia y eventos de rotura. Uno de los objetivos de la tesis ha sido evaluar la influencia de las condiciones de contorno del flujo entrante en la atomización primaria y en el comportamiento turbulento del spray. Para ello, se han empleado dos condiciones de contorno diferentes. En primer lugar se ha empleado una condición de contorno sintética para producir turbulencia homogenea a la entrada, simulando el comporamiento de la tobera. Una de las características más interesantes de este método es la posibilidad de retocar los parámetros dentro del algoritmo. En particular, la escala de longitud integral se ha variado para evaluar la influencia de las estructuras mas grandes de la tobera en la atomización primaria. El análisis de la condición de contorno sintética también ha permitido el diseño óptimo de simulaciones de las cuales se han derivado estadísticas turbulentas significativas. En este escenario, se han llevado a cabo estudios más profundos sobre la influencia de propiedades de las estructuras turbulentas como la homogeneidad y la anisotropía tanto en el espectro de los flujos como en las estadísticas de las gotas. Para tal fin, se han desarrollado metodologías novedosas para computar el análisis espectral y la estadística de las gotas Entre los resultados de este análisis destaca la independencia de la condición de contorno de entrada en las estadísticas de las gotas, mientras que por otra parte, recalca que las características turbulentas desarrolladas en el interior de la tobera afectan a la cantidad total de masa atomizada. Estas consideraciones se encuentran respaldadas por el análisis espectral realizado, mediante el cuál se concluye que la turbulencia multifásica comparte el comportamiento universal descrito por las teorías de Kolmogorov. / [CA] La comprensió dels fenòmens físics que succeïxen en la regió densa (també coneguda com a camp pròxim) durant l'atomització dels sprays ha sigut una de les majors incògnites a l'hora d'estudiar les seues aplicacions. En el sector industrial, el rang d'interés comprén des de toveres en aplicacions propulsives a sprays en aplicacions mèdiques, agrícoles o culinàries. Esta evident falta de coneixement obliga a realitzar simplificacions en la modelització, provocant resultats poc precisos i la necessitat de grans caracteritzacions experimentals en la fase de disseny. D'esta manera, els processos de ruptura del spray i atomització primària es consideren problemes físics fonamentals, la complexitat dels quals ve donada com resultat d'un flux multifàsic en un règim altament turbulent, originant escenaris caòtics. L'anàlisi d'este problema és extremadament complex a causa de l'absència substancial de teories validades dels fenòmens físics involucrats com són la turbulència i l'atomització. A més, la combinació de la naturalesa multifàsica del flux i el seu comportament turbulent resulten en una gran dificultat per a afrontar el problema. Durant els últims 10 anys les tècniques experimentals han sigut finalment capaces de visualitzar la regió densa, però la confiança, anàlisi i efectivitat dels experiments en esta regió del spray encara requerix de millores substancials. En este context, esta tesi tracta de contribuir en l'enteniment d'estos processos físics i de proporcionar ferramentes d'anàlisi per a estos fluxos tan complexos. Per a això, per mitjà de Direct Numerical Simulations s'ha afrontat el problema resolent les escales de moviment més menudes, al mateix temps que es capturen totes les escales de turbulència i esdeveniments de ruptura. Un dels objectius de la tesi ha sigut avaluar la influència que les condicions de contorn del flux entrant tenen en l'atomització primària i en el comportament turbulent del spray. Per a això, s'han empleat dos condicions de contorn diferents. En primer lloc s'ha empleat una condició de contorn sintètica per a produir turbulència homogènia a l'entrada, simulant el comportament de la tovera. Una de les característiques més interessants d'este mètod és la possibilitat de retocar els paràmetres dins de l'algoritme. En particular, l'escala de longitud integral s'ha variat per a avaluar la influència de les estructures mes grans de la tovera en l'atomització primària. L'anàlisi de la condició de contorn sintètica també ha permés el disseny òptim de simulacions de les quals s'han derivat estadístiques turbulentes significatives. En este escenari, s'han dut a terme estudis més profunds sobre la influència de propietats de les estructures turbulentes com l'homogeneïtat i l'anisotropia tant en l'espectre dels fluxos com en les estadístiques de les gotes. Per a tal fi, s'han desenrotllat metodologies noves per a computar l'anàlisi espectral i l'estadística de les gotes. Entre els resultats d'esta anàlisi destaca la independència de la condició de contorn d'entrada en les estadístiques de les gotes, mentres que d'altra banda, es recalca que les característiques turbulentes desenrotllades en l'interior de la tovera afecten a la quantitat total de massa atomitzada. Estes consideracions es troben recolzades per l'anàlisi espectral realitzat, per mitjà del qual es conclou que la turbulència multifásica compartix el comportament universal descrit per les teories de Kolmogorov. / [EN] The understanding of the physical phenomena occurring in the dense region (also known as near field) of atomizing sprays has been long seen as one of the biggest unknown when studying sprays applications. The industrial range of interest goes from nozzles in combustion and propulsion applications to medical sprays, agricultural and food process applications. This substantial lack of knowledge is responsible for some important simplification in modeling, that often result to be inaccurate or simply partial, leading to the evident need of large experimental characterization during the design phase. In fact, the spray breakup and primary atomization processes are indeed fundamental problems of physics, which complexity results from the combination of a multiphase flow in a highly turbulent regime that leads to chaotic scenarios. The analysis of this problem is extremely problematic, due to a substantial lack of definitive theories about the physical phenomena involved, namely turbulence and atomization. Furthermore, the combination of the multiphase nature of the flow and its turbulent behavior makes substantially difficult to address the problem. Only within the last 10 years, experimental techniques have been capable of visualizing the dense region, but the experiments reliability, analysis and effectiveness in this region still requires vast improvements. In this scenario, this thesis aims to contribute in the understanding of these physical process and to provide analysis tools for these complex flows. In order to do so, Direct Numerical Simulations have been used for addressing the problem at its smallest scale of motion, while reliably capturing all turbulence scales and breakup events. The multiphase nature of the flow is accounted for by using the Volume of Fluid method. One of the goal of the thesis was to assess the influence of the inflow boundary conditions on the primary atomization and on the spray's turbulence behavior. In order to do so, two different boundary conditions were used. In a first place, a synthetic inflow boundary condition was used in order to produce a homogeneous turbulence inflow, simulating the nozzle behavior. One of the interesting features of this method was the possibility of tweaking the parameters within the algorithm. In particular, the integral length scale was varied in order to assess the influence of nozzle larger turbulent structures on the primary atomization. The analysis on the synthetic boundary condition also allowed to optimally design simulations from which derive meaningful turbulence statistics. On this framework, further studies were carried over on the influence of turbulent structures properties, namely homogeneity and anisotropy, on both the flows spectra and droplets statistics. In order to achieve this goal, novel procedures for both computing the flow spectra and analyzing droplets were developed and are carefully addressed in the thesis. The results of the analysis highlight the independence of droplets statistics from the inflow boundary condition, while, on the other hand, remarking how the total quantity of atomized mass is significantly affected by the turbulence features developed within the nozzle. This considerations are supported by the spectrum analysis performed, which also highlighted how multiphase turbulence shares the universal features described in Kolmogorov theories. / Crialesi Esposito, M. (2019). Analysis of primary atomization in sprays using Direct Numerical Simulation [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/133975

O desenvolvimento de algoritmos computacionais para a obtenção de distribuições de tamanho de partícula em dispersões e que utilizam dados espectroscópicos em tempo real e in-line a partir de sensores permitirá uma variedade de aplicações, como o monitoramento de propriedades em fluidos de corte industriais, acompanhamento de processos de polimerização, tratamento de efluentes e sensoriamento atmosférico. O presente estudo tem como objetivo a implementação e comparação de técnicas para resolução de problemas de inversão, desenvolvendo algoritmos que forneçam distribuição de tamanho de partículas em dispersões a partir de dados de espectroscopia UV-Vis-Nir (Ultravioleta, Visível e Infravermelho próximo). Foram implementadas quatro técnicas, sendo uma delas um método alternativo sem a presença de etapas de inversão. Os métodos que utilizaram alguma técnica de inversão evidenciaram a dificuldade em se obter distribuições de tamanho de gotas (DTG) de boa qualidade, enquanto o método alternativo foi aquele que se mostrou mais eficiente e confiável. Este estudo é parte de um programa cooperativo entre a Universidade de São Paulo e a Universidade de Bremen chamado programa BRAGECRIM (Brazilian German Cooperative Research Initiative in Manufacturing) e é financiado pela FAPESP, CAPES, FINEP e CNPq (Brasil) e DFG (Alemanha). / The development of computer algorithms to obtain the particle size distributions in dispersions using spectroscopic data in real time and in-line from sensors enable a variety of applications such as monitoring properties in industrial cutting fluids, monitoring of polymerization processes, wastewater, atmospheric sensing and other applications. The aim of this study is to implement techniques for inversion problem solving, by testing algorithms that provide particle size distribution in dispersions from UV-Vis-Nir (Ultraviolet, Visible and Near-Infrared) spectroscopic data. Four techniques have been implemented, one of them being an alternative method without the inversion step. The methods using inversion techniques showed difficulties to obtain droplet size distributions (DSD) with good quality, while the alternative method was the one that was more efficient and reliable. This study is part of a cooperative program between the University of São Paulo and the University of Bremen, within the BRAGECRIM program (Brazilian German Cooperative Research Initiative in Manufacturing) and is financially supported by FAPESP, CAPES, FINEP and CNPq (Brazil) and DFG (Germany).

O desenvolvimento de algoritmos computacionais para a obtenção de distribuições de tamanho de partícula em dispersões e que utilizam dados espectroscópicos em tempo real e in-line a partir de sensores permitirá uma variedade de aplicações, como o monitoramento de propriedades em fluidos de corte industriais, acompanhamento de processos de polimerização, tratamento de efluentes e sensoriamento atmosférico. O presente estudo tem como objetivo a implementação e comparação de técnicas para resolução de problemas de inversão, desenvolvendo algoritmos que forneçam distribuição de tamanho de partículas em dispersões a partir de dados de espectroscopia UV-Vis-Nir (Ultravioleta, Visível e Infravermelho próximo). Foram implementadas quatro técnicas, sendo uma delas um método alternativo sem a presença de etapas de inversão. Os métodos que utilizaram alguma técnica de inversão evidenciaram a dificuldade em se obter distribuições de tamanho de gotas (DTG) de boa qualidade, enquanto o método alternativo foi aquele que se mostrou mais eficiente e confiável. Este estudo é parte de um programa cooperativo entre a Universidade de São Paulo e a Universidade de Bremen chamado programa BRAGECRIM (Brazilian German Cooperative Research Initiative in Manufacturing) e é financiado pela FAPESP, CAPES, FINEP e CNPq (Brasil) e DFG (Alemanha). / The development of computer algorithms to obtain the particle size distributions in dispersions using spectroscopic data in real time and in-line from sensors enable a variety of applications such as monitoring properties in industrial cutting fluids, monitoring of polymerization processes, wastewater, atmospheric sensing and other applications. The aim of this study is to implement techniques for inversion problem solving, by testing algorithms that provide particle size distribution in dispersions from UV-Vis-Nir (Ultraviolet, Visible and Near-Infrared) spectroscopic data. Four techniques have been implemented, one of them being an alternative method without the inversion step. The methods using inversion techniques showed difficulties to obtain droplet size distributions (DSD) with good quality, while the alternative method was the one that was more efficient and reliable. This study is part of a cooperative program between the University of São Paulo and the University of Bremen, within the BRAGECRIM program (Brazilian German Cooperative Research Initiative in Manufacturing) and is financially supported by FAPESP, CAPES, FINEP and CNPq (Brazil) and DFG (Germany).