When drilling offshore, shallow gas hazards are a major concern because of their potential to cause a major blowout. This is a special concern when drilling in shallower water, where the gas influx reaches the rig sooner. A common practice used to avoid the potential dangers of shallow gas is to drill a pilot hole through the shallow gas zone with the hope that the smaller diameter hole will prevent such a large influx. The use of dual-gradient top hole drilling technology would allow for a larger hole to be drilled and the possible gas influx to be killed dynamically, which I have simulated with the use of a top hole dual-gradient simulator.

Dual Gradient Drilling is an exciting technology which promises to solve the current technical hurdles and economic risks of Deepwater Drilling. Several techniques for Dual Gradient Drilling have been proposed to the industry. One such method involves installing a subsea booster pump at the seafloor with the aim of returning the drilling fluid back to the rig. The pump will manage annular pressures in the wellbore as circulation rates and mud weights vary and will permit early detection of wellbore influxes. Any such pump chosen to achieve this objective will be subjected to very high differential pressures and will be faced with the onerous task of lifting very abrasive and viscous mud slurries from the sea floor back to the drilling rig. This distance in deep water may be well within the range of about 4, 000 – 12,000 feet depending on the operating water depth of the rig. Several pump technologies available to the industry were examined. Piston pumps are very efficient and can withstand the high differential pressures encountered in the Mudlift Drilling System. However, their drawbacks are their large size and weight and high initial capital cost and maintenance costs. Centrifugal pumps on the other hand are relatively smaller than piston and diaphragm pumps and are generally less expensive. Disc pumps, with their non-impingement design are able to handle solids and fluids with a high gas volume fraction but, like centrifugal pumps, are generally less efficient than reciprocating pumps. Diaphragm pumps are capable of maintaining a constant rate regardless of pressure fluctuations. They can handle very abrasive solids with limited wear on the pump. They also excel at handling very viscous fluids and they can be modified to handle up to 95% gas volume fraction. Like piston pumps, they have very high efficiencies. The potential of each of these pump technologies to meet the requirements for the Mudlift Drilling System was examined in this thesis. The benefits and drawbacks of each of these pump technologies were highlighted and modifications to meet the demands of the mudlift system evaluated.

Managed Pressure Drilling now at the pinnacle of the 'Oil Well Drilling' evolution tree, has itself been coined in 2003. It is an umbrella term for a few new drilling techniques and some preexisting drilling techniques, all of them aiming to solve several drilling problems, including non-productive time and/or drilling flat time issues. These techniques, now sub-classifications of Managed Pressure Drilling, are referred to as 'Variations' and 'Methods' of Managed Pressure Drilling. Although using Managed Pressure Drilling for drilling wells has several benefits, not all wells that seem a potential candidate for Managed Pressure Drilling, need Managed Pressure Drilling. The drilling industry has numerous simulators and software models to perform drilling hydraulics calculations and simulations. Most of them are designed for conventional well hydraulics, while some can perform Underbalanced Drilling calculations, and a select few can perform Managed Pressure Drilling calculations. Most of the few available Managed Pressure Drilling models are modified Underbalanced Drilling versions that fit Managed Pressure Drilling needs. However, none of them focus on Managed Pressure Drilling and its candidate selection alone. An 'Managed Pressure Drilling Candidate Selection Model and software' that can act as a preliminary screen to determine the utility of Managed Pressure Drilling for potential candidate wells are developed as a part of this research dissertation. The model and a flow diagram identify the key steps in candidate selection. The software performs the basic hydraulic calculations and provides useful results in the form of tables, plots and graphs that would help in making better engineering decisions. An additional Managed Pressure Drilling worldwide wells database with basic information on a few Managed Pressure Drilling projects has also been compiled that can act as a basic guide on the Managed Pressure Drilling variation and project frequencies and aid in Managed Pressure Drilling candidate selection.

Dual Gradient Drilling (DGD) system is a promising technology that was developed to overcome the deep water drilling problems occurred due to narrow operating window between pore pressure and fracture pressure. In conventional drilling practice, single mud weight exists from drilling unit to TVD (True Vertical Depth) which creates big hydrostatic pressure in bottom hole ,moreover, minor changes in mud weight results a big pressure changes proportional to the length of hydrostatic column increase with water depth. On the other hand, DGD allows using two different mud weights to get same bottom hole pressure / low gradient drilling fluid from drilling unit to the sea floor and high gradient drilling fluid form the sea floor to TVD, to decrease the effect of water column on mud hydrostatic pressure in TVD. In this thesis, a conventionally drilled deepwater well was redesigned considering the DGD system and drilled virtually to determine the changes of cost of services and materials on total operation budget to prove the positive impact of system on total operation cost. This study not only proved the technical advantages of the DGD system, but also showed economical impact of the system on total drilling cost, by decreasing around 19%.