The structural adhesives widely used in structural strengthening applications are thermoset ambient cure adhesive polymers. At ambient temperatures, these polymers are in a relatively hard and inflexible state. At higher temperatures, the material becomes soft and flexible. The region where the molecular mobility changes dramatically is known as the glass transition temperature Tg and often is presented as a single value. Epoxy polymers exhibit a significant reduction in mechanical properties near glass transition temperature Tg when they are exposed to elevated temperatures. Glass transition temperature Tg is used to characterise the change in epoxy adhesive properties with changing temperature. The mechanical properties of epoxies tend to improve with curing temperature. This is because the crosslink density between the adhesive molecular structures increases during the curing process consequently the Tg improves. The aims of this work are first to demonstrate the importance of curing temperature. Second, to investigate the influence of glass transition temperature !! improvement on the performance of EB-FRP strengthened steel structures in flexure at ambient and elevated temperatures. Third, to compare analytical results with experimental results from the flexure tests results. Finally, to compare the current design guideline recommendations with the flexure tests results. The most commonly used methods to evaluate Tg Dynamic Mechanical Analysis (DMA) and Differential Scanning Calorimetry (DSC) were used to study Tg. Two off-shelf structural adhesives were investigated to understand their property variation with temperature. Epoxy coupons were cured at different elevated temperature and humidity environments up to 28 days. A combination of two extreme relative humidity of 0 and 100% and variable curing temperatures between 15 to 80°C were considered. From a test matrix of 300 DMA and over 250 DSC coupons these conclusions were drawn. First, ambient cured thermosets have a linear relationship between Tg and curing temperature, but Tg is reduced if a certain temperature is reached. Second, a fully cured adhesive requires heating treatment. Without a curing regime, designed Tg may never be achieved. Finally, curing time is crucial at the low curing temperatures while it is less significant at the higher curing temperature. The results of Tg investigation were used to select appropriate curing temperature that the adhesives resistance to temperature can be maximised without damaging the mechanical properties. The study helps designs to understand and assess the behaviour of these two adhesives when they are exposed to extreme temperatures. The study increases the awareness that a fully cured adhesive may never be achieved at ambient or low temperatures. It is important to find the mechanical properties and Tg when the coupons are exposed to the same curing temperature. To investigate the influence of glass transition temperature Tg improvement on the performance of EB-FRP strengthened steel structures in flexure at ambient and elevated temperature, nine three metre length beams were designed to behave as a concrete-steel composite bridge deck. The beams were tested in four-point bending. Lap shear, DMA test, and pull-off adhesion samples were prepared and cured at the same conditions and tested at ambient temperature. Six beams were tested under only mechanically loading at ambient temperature, including the control specimen. Five beams were tested at ambient temperature to show the effects of adhesive curing on FRP strengthened sections. A significant increase of load capacity of the adhesive joints was achieved due to the curing of the joints at elevated temperature. The failure occurred was in the same manner. An increase in the load capacity was observed with increasing curing temperature. An increase of approximately 25% was noticed in the ultimate load capacity of the specimens cured at 50°C compared to the specimens cured at 30°C. The load capacity of lap-shear specimens cured at 50°C was 28% higher than the specimens cured at 30°C. Three specimens were tested under mechanical and thermal loading. A bespoke thermal chamber was designed and fabricated to apply a controlled thermal loading. The beams were loaded mechanically up to 350kN, first. The temperature of the specimens was then increased at a rate of 0.8°C/min. The sustained load 350kN remained constant during the heating phase. Digital Image Correlation (DIC) technique was used to detect the slippage of the tip of the FRP plates. The only specimen cured at 30°C showed relatively poor performance compared to the two specimens cured at 50°C. The plate ends started to slip when the adhesive storage modulus from the DMA runs reduced approximately by 15 and 18% for the beams cured at 30 and 50°C respectively. Pull-off adhesion tests confirmed that adequate surface preparation of over 25 MPa was achieved The flexural model for the composite steel section represented to predicate load-deflection behaviour of the specimens using semi-experimental constitutive material law. The model successfully predicts the load-deflection behaviour of specimens, considering the strain hardening contribution. A bond stress analysis is also presented, which counts for the effect of FRP plate moment effect. The experimental and theoretical FRP plate slippage assuming only adhesive degradation with temperature are compared. The analytical bond models cannot predict the experimental failure because the linear elastic material properties were assumed and the failure was adhesion.

No description available.

Additives, incorporated in film coating formulations, and their process parameters are generally selected using a trial-and-error approach. However, coating problems and defects, especially those associated with aqueous coating systems, indicate the necessity of embracing a quality-by-design approach to identify the optimum coating parameters. In this study, the feasibility of using thermal and rheological measurements to help evaluate and design novel coating formulations has been investigated. Hydroxypropyl methylcellulose acetate succinate (HPMCAS), an enteric coating polymer, was used as the film forming polymer. Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analysis (DMA), and Parallel Plate Shear Rheometery (PPSR) were used to evaluate the effect of different plasticisers on the performance of HPMCAS. The results illustrate that, for identical formulations, the DSC and DMA methods yielded up to 40% differences in glass transition temperature (Tg) values. Moreover, Tg measured using loss modulus signals were always 20-30 oC less than those measured using tan delta results in DMA testing. Absolute and relative Tg values can significantly vary depending on the geometry of the samples, clamp size, temperature ramping rate and the frequency of the oscillations. Complex viscosity data for different formulations demonstrated a variable shear thinning behaviour and a Tg independent ranking. It is, therefore, insufficient to rely purely on Tg values to determine the relative performance of additives. In addition, complex viscosity results, obtained using both the DMA and PPSR techniques at similar temperatures, are shown to be comparable. The results from both techniques were therefore used to produce continuous master curves for the HPMCAS formulations. Additionally, step strain tests showed that HPMCAS chains do not fully III disentangle after 105 seconds as predicted by the Maxwell model. Finally, in situ aqueous-based coating experiments proved that mixtures of triethyl acetyl citrate and acetylated monoglyceride (TEAC/AMG), even without cooling of the suspension, do not cause blocking of the spray nozzle whereas triethyl citrate (TEC) based formulae did. TEAC (alone or in a combination with AMG) exhibits superior wettability to HPMCAS than TEC/AMG formulations and can be used to enhance the efficiency and film quality of the dry coating process.

abstract: The future grid will face challenges to meet an increased power demand by the consumers. Various solutions were studied to address this issue. One alternative to realize increased power flow in the grid is to use High Temperature Low Sag (HTLS) since it fulfills essential criteria of less sag and good material performance with temperature. HTLS conductors like Aluminum Conductor Composite Reinforced (ACCR) and Aluminum Conductor Carbon Composite (ACCC) are expected to face high operating temperatures of 150-200 degree Celsius in order to achieve the desired increased power flow. Therefore, it is imperative to characterize the material performance of these conductors with temperature. The work presented in this thesis addresses the characterization of carbon composite core based and metal matrix core based HTLS conductors. The thesis focuses on the study of variation of tensile strength of the carbon composite core with temperature and the level of temperature rise of the HTLS conductors due to fault currents cleared by backup protection. In this thesis, Dynamic Mechanical Analysis (DMA) was used to quantify the loss in storage modulus of carbon composite cores with temperature. It has been previously shown in literature that storage modulus is correlated to the tensile strength of the composite. Current temperature relationships of HTLS conductors were determined using the IEEE 738-2006 standard. Temperature rise of these conductors due to fault currents were also simulated. All simulations were performed using Microsoft Visual C++ suite. Tensile testing of metal matrix core was also performed. Results of DMA on carbon composite cores show that the storage modulus, hence tensile strength, decreases rapidly in the temperature range of intended use. DMA on composite cores subjected to heat treatment were conducted to investigate any changes in the variation of storage modulus curves. The experiments also indicates that carbon composites cores subjected to temperatures at or above 250 degree Celsius can cause permanent loss of mechanical properties including tensile strength. The fault current temperature analysis of carbon composite based conductors reveal that fault currents eventually cleared by backup protection in the event of primary protection failure can cause damage to fiber matrix interface. / Dissertation/Thesis / Fault current temperature relationship program in C / Current temperature relationship program in C / M.S. Electrical Engineering 2014

Structures made of the thermoplastic polymer polyether ether ketone (PEEK) are widely used in dynamically-loaded applications due to their high-temperature resistance and high mechanical properties. To design these dynamic applications, in addition to the well-known stiffness and strength properties the vibration-damping properties at the given frequencies are required. Depending on the application, frequencies from a few hertz to the ultrasonic range are of interest here. To characterize the frequency-dependent behavior, an experimental approach was chosen and applied to a sample polymer PEEK. The test setup consists of a piezoelectrically driven base excitation of the polymeric specimen and the non-contact measurement of the velocity as well as the surface temperature. The beam’s bending vibrations were analyzed by means of the Timoshenko theory to determine the polymer’s storage modulus. The mechanical loss factor was calculated using the half-power bandwidth method. For PEEK and a considered frequency range of 1 kHz to 16 kHz, a storage modulus between 3.9 GPa and 4.2 GPa and a loss factor between 9 103 and 17 103 were determined. For the used experimental parameters, the resulting mechanical properties were not essentially influenced by the amplitude of excitation, the duration of excitation, or thermal degrad.ation due to self-heating, but rather slightly by the clamping force within the fixation area.

Additives, incorporated in film coating formulations, and their process parameters are generally selected using a trial-and-error approach. However, coating problems and defects, especially those associated with aqueous coating systems, indicate the necessity of embracing a quality-by-design approach to identify the optimum coating parameters. In this study, the feasibility of using thermal and rheological measurements to help evaluate and design novel coating formulations has been investigated. Hydroxypropyl methylcellulose acetate succinate (HPMCAS), an enteric coating polymer, was used as the film forming polymer. Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analysis (DMA), and Parallel Plate Shear Rheometery (PPSR) were used to evaluate the effect of different plasticisers on the performance of HPMCAS. The results illustrate that, for identical formulations, the DSC and DMA methods yielded up to 40% differences in glass transition temperature (Tg) values. Moreover, Tg measured using loss modulus signals were always 20-30 oC less than those measured using tan delta results in DMA testing. Absolute and relative Tg values can significantly vary depending on the geometry of the samples, clamp size, temperature ramping rate and the frequency of the oscillations. Complex viscosity data for different formulations demonstrated a variable shear thinning behaviour and a Tg independent ranking. It is, therefore, insufficient to rely purely on Tg values to determine the relative performance of additives. In addition, complex viscosity results, obtained using both the DMA and PPSR techniques at similar temperatures, are shown to be comparable. The results from both techniques were therefore used to produce continuous master curves for the HPMCAS formulations. Additionally, step strain tests showed that HPMCAS chains do not fully III disentangle after 105 seconds as predicted by the Maxwell model. Finally, in situ aqueous-based coating experiments proved that mixtures of triethyl acetyl citrate and acetylated monoglyceride (TEAC/AMG), even without cooling of the suspension, do not cause blocking of the spray nozzle whereas triethyl citrate (TEC) based formulae did. TEAC (alone or in a combination with AMG) exhibits superior wettability to HPMCAS than TEC/AMG formulations and can be used to enhance the efficiency and film quality of the dry coating process.

Η ανάπτυξη ευφυών υλικών, ή καλύτερα ευφυών συστημάτων, βασίζεται στην αξιοποίηση των λειτουργικών ιδιοτήτων μιας σειράς υλικών με κυριότερους εκπροσώπους τα υλικά με μνήμη σχήματος, τα ηλεκτρορεολογικά αιωρήματα και τα πιεζο/σιδηροηλεκτρικά στοιχεία. Το επιστημονικό και τεχνολογικό πεδίο των «ευφυών υλικών» επιχειρεί να αναπτύξει συστήματα υλικών των οποίων η επιτυχία δε θα βασίζεται στην εκπλήρωση πολύ υψηλών και σταθερών προδιαγραφών, αλλά στη δυνατότητα ελεγχόμενης μεταβολής της συμπεριφοράς τους. Η εργασία αυτή αναφέρεται σε κράματα με μνήμη σχήματος και στη μελέτη των συντελούμενων σε αυτά κρυσταλλογραφικών μετασχηματισμών, με τη μέθοδο της διαφορικής θερμιδομετρίας σάρωσης και τη μέθοδο της δυναμικής μηχανικής ανάλυσης. Στόχος της παρούσας εργασίας ήταν η μελέτη των μετασχηματισμών φάσεων προτανυσμένων συρμάτων SMA που είναι ενσωματωμένα στο εσωτερικό πολυμερικής μήτρας. Για λόγους αναφοράς εξετάσθηκε και η θερμική απόκριση των συνιστωσών υλικών. Το πρώτο μέρος της εργασίας προσφέρει μια βιβλιογραφική επισκόπηση του αντίστοιχου επιστημονικού πεδίου και το δεύτερο μέρος αναφέρεται στην πειραματική μελέτη του ίδιου θέματος. Στη συνέχεια δίνεται μια συνοπτική περιγραφή της διάρθρωσης της παρούσης εργασίας. Στο πρώτο κεφάλαιο γίνεται λόγος για τα ευφυή υλικά. Ως ευφυή υλικά αναφέρονται συστήματα που έχουν την ικανότητα να μεταβάλλουν τη συμπεριφορά τους ή ορισμένα χαρακτηριστικά τους (σχήμα, ιδιοσυχνότητα, συντελεστή απόσβεσης δονήσεων και άλλα) με δεδομένο και ελεγχόμενο τρόπο, εξ’ αιτίας μιας διέγερσης. Τα συστήματα αυτά ενσωματώνουν αισθητήρες και ενεργοποιητές, οι οποίοι συνδέονται μεταξύ τους με έναν κατάλληλο βρόχο ελέγχου. Στο ίδιο κεφάλαιο αναφέρονται τα υλικά που μπορούν να χρησιμοποιηθούν ως αισθητήρες και ενεργοποιητές και οι τύποι τους, τα είδη ελέγχου που έχουν επιτευχθεί, καθώς και εφαρμογές των ευφυών συστημάτων. Στο δεύτερο κεφάλαιο γίνεται αναφορά στα σύνθετα υλικά. Ως σύνθετο υλικό χαρακτηρίζεται ένα σύστημα δύο ή περισσότερων, διαφορετικών σε σύσταση και χημική δομή, υλικών τα οποία είναι φυσικά συνδεδεμένα μεταξύ τους. Τα σύνθετα υλικά αποτελούνται από μια συνεχή φάση, που λέγεται «μήτρα», ενισχυμένη με κάποιο υλικό που συνήθως αποκαλείται «ενισχυτικό ή πληρωτικό μέσο» και μια τρίτη φάση τη «διεπιφάνεια». Στο κεφάλαιο αυτό αναφέρονται οι κατηγορίες των σύνθετων υλικών, τα είδη μήτρας και εγκλεισμάτων, καθώς και τα χαρακτηριστικά της διεπιφάνειας. Στο τρίτο κεφάλαιο παρουσιάζονται τα ευφυή σύνθετα υλικά με ενσωματωμένα σύρματα με μνήμη σχήματος. Τα κράματα με μνήμη σχήματος εμφανίζουν την ικανότητα να μεταβάλλουν αντιστρεπτά ορισμένες φυσικές ιδιότητες του υλικού καθώς και το σχήμα τους. Εδώ αναλύεται ο ευθύς και αντίστροφος μαρτενσιτικός μετασχηματισμός, το φαινόμενο μνήμης σχήματος, τα κυριότερα κράματα μνήμης σχήματος που χρησιμοποιούνται και οι μηχανικές τους ιδιότητες, ενώ γίνεται αναφορά στις δυνατότητες και στους περιορισμούς των κραμάτων στις διάφορες εφαρμογές. Στο τέταρτο κεφάλαιο αναφέρονται τα υλικά που χρησιμοποιήθηκαν για την παρασκευή των ευφυών συστημάτων στην παρούσα εργασία. Αρχικά γίνεται λόγος για τη χημική δομή, τη θερμική κατεργασία και τις εφαρμογές εποξειδικών ρητινών. Στη συνέχεια αναφέρονται οι ίνες Kevlar® και αναλύεται η χημική δομή τους, τα είδη των ινών Kevlar® που υπάρχουν και οι εφαρμογές τους. Στο κεφάλαιο αυτό παρουσιάζονται και τα σύρματα με μνήμη σχήματος. Στο πέμπτο κεφάλαιο περιγράφεται ο τρόπος με τον οποίο παρασκευάστηκαν τα σύνθετα με ενσωματωμένα σύρματα με μνήμη σχήματος. Στο έκτο κεφάλαιο αναφέρονται οι πειραματικές τεχνικές που χρησιμοποιήθηκαν για τη μελέτη των δοκιμίων. Εδώ αναφέρονται σε συντομία γενικά στοιχεία για τη μέθοδο της διαφορικής θερμιδομετρίας σάρωσης (DSC) και για τη μέθοδο της δυναμικής μηχανικής ανάλυσης (DMA). Επίσης, περιγράφονται οι συσκευές της διαφορικής θερμιδομετρίας σάρωσης και της δυναμικής μηχανικής ανάλυσης που χρησιμοποιήθηκαν για τη μελέτη της θερμικής και μηχανικής απόκρισης των δοκιμίων. Στο έβδομο κεφάλαιο παρατίθενται τα πειραματικά αποτελέσματα για δοκίμια Ni-Ti, Ni-Ti-Cu με 6% σε Cu, Ni-Ti-Cu με 12% σε Cu και για σύνθετα δοκίμια NiTi με προτάνυση 3%, NiTiCu (6% Cu) με προτάνυση 2%, NiTiCu (12% Cu) με προτάνυση 3%, που μελετήθηκαν με τη διάταξη της διαφορικής θερμιδομετρίας σάρωσης (DSC). Επιπλέον, παρουσιάζονται τα πειραματικά αποτελέσματα για σύρματα Ni-Ti-Cu με 12% σε Cu και Ni-Ti, καθώς και για σύνθετα Ni-Ti-Cu (12% Cu) με 3% προτάνυση και για ρητίνη με ίνες Kevlar 29®, που μελετήθηκαν με διάταξη δυναμικής μηχανικής ανάλυσης (DMA). Στο επόμενο κεφάλαιο σχολιάζονται τα αποτελέσματα αυτά, ενώ στο τελευταίο κεφάλαιο αναφέρονται τα συμπεράσματα που προκύπτουν από τη μελέτη των αποτελεσμάτων. / Exploiting the functional properties of materials such as shape memory alloys, electrorheological suspensions and piezo/ferroelectric elements results in the development of smart materials or systems. In the scientific and technological field of smart materials the major achievement is not related to the values of specific physical properties but to the “adopted” ability to control their own behaviour. The subject of the present work concerns the crystallographic transformations of Shape Memory Alloys (SMA) under constrained conditions. The occurring transitions are studied experimentally by means of Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA). The first part of this work is a bibliographical review of the field, while the second one is the experimental study of the same subject. In the following lines, a short description, of the present thesis is given. The first chapter gives an introduction to smart materials. Composite systems, which under the influence of an external cause, can vary their behaviour or some characteristics (shape, natural vibration frequency, damping coefficient etc) in a specific and controllable way, are referred as smart materials. These systems incorporate sensors and actuators, which in turn are connected by a suitable control loop. Suitable materials for being employed as sensors and actuators, as well as the types of the, up to now, achieved control are also discussed. Chapter two covers briefly, fundamental aspects of composite materials. A system of two or more different, in composition and chemical structure, materials physically bonded between of them is characterised as a composite material. Composite materials are consisted from a continuous phase, often called “matrix”, and a discrete phase, called “reinforcing or filling phase”. Composite materials exhibit always a third phase, namely interface, between matrix and reinforcement. In this chapter the types of composites, matrices, fillers and the characteristics of interface are referred. Chapter three presents smart composite systems with embedded shape memory alloys (SMA). Shape memory alloys have the ability to change, reversibly, a number of characteristics, including their own shape. In this chapter direct and reverse martensitic transformation, shape memory effect, important shape memory alloys and their mechanical properties, as well as a short description of the manufacturing procedure of smart systems with embedded shape memory alloys, is presented. In the fourth chapter the employed materials for the production of the smart systems are discussed. The chemical structure, the curing procedure and the applications of epoxy resins are referred. Aramid fibres, such as Kevlar® fibres are also discussed, connecting their reinforcing role with their microstructure. Chapter five describes analytically the preparation procedure of the specimens. Next chapter describes the main characteristics of differential scanning calorimetry, dynamic mechanical analysis, as well and the devices used to study the thermal and mechanical response of the specimens. Chapters seven and eight present the experimental results of all the examined specimens and the resulting discussion respectively. Finally, concluding remarks and possible future work are included in chapter nine.