In this study, the flow plates of micro methanol fuel cells are designed and fabricated in-house through MEMS(Micro-Electro-Mechanical System) technology with deep UV lithography manufacturing processes (SU-8 photoresist) and micro electroforming manufacturing processes. The thesis investigates methanol and water crossover in a micro DMFC for serpentine flow field configuration. Experiments are conducted through various experiments with different operating conditions for the anode flow rate (2-10 sccm), cathode flow rate (100-500 sccm), methanol concentration (1, 2 and 3M), and temperature (25, 50 and 75¢J). Experimental results are presented in the form of polarization VI curves and PI curves under the above operating conditions. The experimental results show that the methanol and water crossover flux increases with increases in cell temperatures, methanol concentration and anode pressure drop. It is found that the fuel efficiency of the DMFC is closely related to the methanol crossover. Further examination of the relationship between the methanol crossover and cell performance reveals the possibility of reducing the methanol crossover by optimizing the anode flow rate.

The experimental test and analysis of the direct methanol fuel cell (DMFC), which is made with a newly developed heterogeneous composite carbon fiber unipolar/bipolar plate, is performed in our lab. The work from the making of carbon fiber unipolar plate to the design of single-cell DMFC is also included in this study. The experimental work of various control parameters, such as methanol concentration, operating temperature, and the air flow rate, is also conducted in this thesis. The formation of carbon dioxide in anode is inspected during experiment. From a series of experimental test, we have understood the characteristics of DMFC better. The experimental result and experience can also provide the references of the application and development of DMFC in the future. According to our experiment, we find that the assembling of the new-type unipolar/bipolar plate doesn¡¦t need to use the large compressing force to reduce the contact resistance like those of the traditional unipolar/bipolar plates. The structure of the DMFC stack made with the new carbon fiber unipolar/bipolar plate is simple and weight light. However, the experimental results still show that the factors that affect the performance of the DMFC fuel cell are similar to those with the conventional unipolar/bipolar plates. For example, increasing the reactive temperature of fuel, proper methanol concentration, and proper content of catalyst all can effectively improve the power density of a DMFC. The structure of the methanol mixture directly stored in the flow channel of the anode is simple. However, the design exists the problems of the crossover of methanol, the stripping of the anode electrode, and the removal of the carbon dioxide. Special attention is needed to overcome and improve those problems in making DMFC stacks. Or the performance of the cell will decline after long period operation.

<p>The direct methanol fuel cell (DMFC) is a very promisingpower source for low power applications. High power and energydensity, low emissions, operation at or near ambientconditions, fast and convenient refuelling and a potentiallyrenewable fuel source are some of the features that makes thefuel cell very promising. However, there are a few problemsthat have to be overcome if we are to see DMFCs in our everydaylife. One of the drawbacks is the low performance of the DMFCanode. In order to make a better anode, knowledge about whatlimits the performance is of vital importance. With theknowledge about the limitations of the anode, the flow field,gas diffusion layer and the morphology of the electrode can bemodified for optimum performance.</p><p>The aim of this thesis is to elucidate the limiting factorsof the DMFC anode. A secondary goal is to create a model of theperformance, which also has a low computational cost so that itcan be used as a sub model in more complex system models. Toreach the primary goal, to elucidate the limiting factors, amodel has to be set up that describes the most importantphysical principles occurring in the anode.</p><p>In addition, experiments have to be performed to validatethe model. To reach the secondary goal, the model has to bereduced to a minimum. A visual DMFC has been developed alongwith a methodology to extract two-phase data. This has provento be a very important part of the understanding of thelimiting factors. Models have been developed from a detailedmodel of the active layer to a two-phase model including theentire three-dimensional anode.</p><p>The results in the thesis show that the microstructure inthe active layer does not limit the performance. Thelimitations are rather caused by the slow oxidation kineticsand, at concentrations lower than 2 M of methanol, the masstransport resistance to and inside the active layer. Theresults also show that the mass transfer of methanol to theactive layer is improved if gas phase is present, especiallyfor higher temperatures since the gas phase then contains moremethanol.</p><p>It is concluded that the mass transport resistance lower theperformance of a porous DMFC anode at the methanolconcentrations used today. It is also concluded that masstransfer may be improved by making sure that there is gas phasepresent, which can be done by choosing flow distributor and gasdiffusion layer well.</p><p>Keywords: direct methanol fuel cell, fuel cell, DMFC, anode,model</p>

Thesis (Ph.D.) -- University of Glasgow, 2007. / PhD thesis submitted to Environmental, Agricultural and Analytical Chemistry, Department of Chemistry, University of Glasgow. Includes bibliographical references. Print version also available.

Thesis (Ph. D.)--University of Washington, 2001. / Vita. Includes bibliographical references (leaves 127-134).

Includes bibliographical references (p. 181-194).

Thesis (Ph. D.)--University of Washington, 2002. / Vita. Includes bibliographical references (leaves 154-161).

Controlled auto-ignition (CAI) combustion in the gasoline engine has been extensively studied in the last several years due to its potential for simultaneous improvement in fuel consumption and exhaust emissions. At the same time, there has been increasing interest in the use of alternative fuels in order to reduce reliance on conventional fossil fuels. Therefore, this study has been carried out to investigate the effect of alcohol fuels on the combustion characteristics and in-cylinder processes of CAI combustion in a single cylinder gasoline engine. In order to study the effect of alcohol fuels, combustion characteristics were investigated by heat releases analysis in the first part. The combustion process was studied through flame structure and excited molecule by chemiluminescence imaging. Furthermore, in-cylinder gas composition was analysis by GC-MS to identify the auto-ignition reactions involved in the CAI combustion. In addition, the influence of spark-assisted ignition and injection timings were also studied. Alcohol fuels, in particular methanol, resulted in advanced auto-ignition and faster combustion than that of gasoline. In addition, their use could lead to substantially lower HC, NOX and CO exhaust emissions. Spark-assisted ignition assisted gasoline combustion by advancing ignition timing and initiating flame kernel at the centre of combustion chamber but it had marginal effect on alcohol fuels. Auto-ignition always took place at the perimeter of the chamber and occurred earlier with alcohol fuels. Fuel reforming reactions during the NVO period were observed and they had significant effect on alcohol combustion.

Direct Methanol Fuel Cells (DMFC) provide an exciting alternative to current energy storage technologies for powering small portable electronic devices. For applications with sufficiently long durations of continuous operation, DMFC’s offer higher energy density, the ability to be refueled instead of recharged, and easier fuel handling and storage than devices that operate with hydrogen. At present, materials and manufacturing challenges impede performance and have prevented the entry of these devices to the marketplace. Higher-performing, cost-effective materials and efficient manufacturing processes are needed to enable the commercialization of DMFC. In a DMFC, the methanol-rich fuel stream and the oxidant are isolated from one another by a proton-conducting and electrically insulating membrane. Catalysts in the electrodes on either side of the Membrane Electrode Assembly (MEA) promote the two simultaneous half-reactions which allow the chemical energy carried in the fuel and oxidant to be converted directly into electricity. The goal of this research effort is to develop a continuous manufacturing process for the fabrication of effective DMFC MEAs. Based on the geometry of the electrode and materials used in the MEA, we propose a roll-to-roll process in which electrodes are coated onto a suitable substrate and subsequently assembled to form a MEA. Appropriate coating methods for electrode fabrication were identified by evaluating the requirements of continuous manufacturing processes; an appropriate set of these processes was then reduced to practice on a custom-designed flexible test bed designed explicitly for this project. After establishing baseline capabilities for several candidate methods, a spraying process was selected and a continuous manufacturing process concept was proposed. Finally, key control parameters of the spraying process were identified and their influence tested on actual MEAs to define optimal operating conditions. / text

Transportation sector CO2 emissions contribute to global warming. Methanol generated from clean energy sources has been proposed as a transportation fuel as an alternative to gasoline or diesel to reduce emissions. Catalytic methanol-steam reformers can be combined with high temperature polymer electrolyte membrane (HTPEM) fuel cell systems to create compact electrical power modules which run on liquid methanol. These modules combine the efficiency of a fuel cell system with the convenience of using a traditional, liquid hydrocarbon fuel. Catalytic methanol-steam reformers require a heat source as the methanol-steam reforming process is endothermic. The heat source for this system will initially be from the catalytic combustion of either pure methanol, during startup, or from HTPEM fuel cell anode waste gas during system operation. Efficient use of catalyst requires effective premixing of the fuel and air. This study will investigate parameters affecting premixing and their effect on temperature distributions and emissions.