Doctor of Philosophy / Department of Chemical Engineering / Keith L. Hohn / Catalytic partial oxidation (CPO) has received considerable interest recently both as a way to utilize remote natural gas resources and to provide H[subscript]2 for a fuel cell. Studies on the reactions at lower temperatures and transient conditions were performed, which can provide insights on the mechanism of CPO at high reactions, particularly on the role of the chemical and physical state of the noble metal catalyst. In this work, ignition of methane CPO on Pt/Al[subscript]2O[subscript]3 and Rh/Al[subscript]2O[subscript]3 catalysts and methanol CPO on Pt/Al[subscript]2O[subscript]3 catalysts were studied using in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS). The ignition mechanism study of CH4 on Pt/Al[subscript]2O[subscript]3 showed that oxygen mainly covers the surface until ignition. Competition between the two reactants is assumed. The heat of adsorption of oxygen is a key factor for ignition of the methane partial oxidation reaction on Pt/Al[subscript]2O[subscript]3. The ignition mechanism on Rh/Al[subscript]2O[subscript]3 was found to be different from Pt/Al[subscript]2O[subscript]3. The oxidation state of the catalyst changed significantly as the temperature was raised towards the ignition. An oxidized rhodium state, Rh[superscript]n+, progressively formed as the temperature was increased while Rh[superscript]0 decreased. In addition, a greater amount of Rh[supercript]n+ was found when the oxygen concentration in the feed was higher. From these results, it is hypothesized that ignition of methane CPO on Rh/Al[subscript]2O[subscript]3 is related to the accumulation of the Rh[superscript]n+ state. Dissociation adsorption of methanol occurs on both Al2O3 and Pt/Al[subscript]2O[subscript]3. It is suggested that formate was one of the important intermediates in the reaction pathway. Oxygen species play a key role in the formation of formate on the catalysts, and it also affects the product composition. Formate mainly decomposed into CO, which is the dominant source for CO[subscript]2 production in the reactions at higher temperatures.

Doctor of Philosophy / Department of Chemical Engineering / Peter H. Pfromm / Mary E. Rezac / Multiphase reactions are often constrained by mass transfer limitations which in many cases lead to low reaction rates and undesirable product distribution. Here we fabricate integral-asymmetric polymeric membranes decorated with metal catalysts, to supply hydrogen directly at or near the surface of the catalyst, thus minimizing mass-transfer limitations. The metal decorated polymeric membranes were used for partial hydrogenation of soybean oil with the goal to minimize trans fatty acid (TFA) formation. It was discovered that polymeric membranes with “defective” metal coatings are well suited to achieve low-TFA hydrogenation of soybean oil at quite moderate process conditions. The metal decorated polymeric membranes studied produced significantly lower trans fatty acid as compared to traditional reactors (3.5 wt% at an Iodine Value of 95 as compared to 8 wt% in slurry reactor), at pressures and temperatures which are compatible with the existing systems. The process concept is simpler than some of the alternatives being studied and no catalyst recovery from the oil is needed since the catalyst is immobilized on the membrane. Metal decorated polymeric membranes having a variety of hydrogen fluxes, skin defects, and catalyst loadings were evaluated. All the metal decorated polymeric membranes evaluated produced low TFA. Membranes with high hydrogen fluxes resulted in higher hydrogenation rates but had little influence on TFA formation. Membranes with higher catalyst loadings resulted in lower TFA but increased saturate formation. Metal decorated polymeric membranes behaved differently to changes in temperature and pressures when compared to traditional slurry reactors. They showed a minor increase in TFA with temperature (50-90 °C) as compared to traditional slurry reactors. The hydrogenation rate and cis-trans isomerization also showed a modest dependence on pressure. Due to the defective nature of the metal layer on the polymeric membrane skin and the low temperatures (50-90 °C) at which the reactor is operating, the hydrogen permeability of metals has a minor influence on hydrogenation reaction. A range of metal catalysts can be used for the given system. Repeat runs using the same membrane showed a decrease in hydrogenation activity, without any change in isomerization or hydrogenation selectivity. Initial results indicate the decreased activity may not be from leaching of catalyst from membrane surface nor from sulfur poisoning.

Master of Science / Department of Chemical Engineering / Larry E. Erickson / The impact of human activities on the atmosphere and the accompanying risks of long-term global climate change are by now familiar topics to many people. Although most of the increase in greenhouse gas (GHG) concentrations is due to carbon dioxide (CO2) emissions from fossil fuels, globally about one-third of the total human-induced warming effect due to GHGs comes from agriculture and land-use. This report provides a brief review of greenhouse effects and impacts on climate, human health and environment. The sources of emissions of greenhouse gases due to human activities, both current estimates and future projections, have been included. The report further discusses possible options for mitigation of greenhouse gases. The report also discusses the role agriculture can play towards mitigation of greenhouse gases as many agricultural processes such as anaerobic digestion, manure gasification; carbon sequestration etc. can help reduce or offset greenhouse gas emissions. Capture and sequestration of CO2 released as a result of burning fossil fuel in power plants, energy and other industries is gaining widespread interest as a potential method of controlling greenhouse gas emissions. Various technologies such as amine (MEA)-based CO2 absorption system for post-combustion flue gas applications have been developed, and can be integrated with existing plant operations. Removal of SO2 by using amine-based carbon capture system offers additional benefit. Efforts are underway to develop a broader suite of carbon capture and sequestration technologies for more comprehensive assessments in the context of multi-pollutant environmental management. Geologic formations and/ or possibly oceans can be used as sinks to store recovered CO2. In oil and gas exploration industry CO2 may be injected in producing or abandoned reservoirs which will not only help in maintaining the reservoir pressure (which improves overall field exploitation) but in some cases even leads to enhanced oil recovery.

Doctor of Philosophy / Department of Chemical Engineering / Peter H. Pfromm / One area of considerable importance in modern biotechnology is the preparation of highly active and selective enzyme based biocatalysts for applications in organic solvents. A major challenge is posed by the tendency of enzymes to cluster when suspended in organic solvents. Because the clusters obstruct the transport of substrates to the active site of the enzyme, the observed activity is often severely reduced. Over the past two decades, many strategies have been proposed to mitigate this problem. We have tackled this major hurdle by devising an immobilization strategy that utilizes fumed silica as carrier for the enzyme molecules. Fumed silica is a non-porous nanoparticulated fractal aggregate with unique absorptive properties. The enzyme/fumed silica preparation is formed in two steps. The buffered enzyme molecules are physically adsorbed on the fumed silica and then lyophilized. This protocol was shown to be successful with two enzymes of industrial relevance, Candida antarctica Lipase B (CALB) and subtilisin Carlsberg. The maximum observed catalytic activity in hexane reached or even exceeded commercial immobilizates and nonbuffer salt based preparations. The results demonstrated that catalytic activity has an intricate relationship with the nominal surface coverage (%SC) of the support by the enzyme molecules. s. Carlsberg exhibited an ever increasing activity as more surface area was provided per enzyme molecule. The activity leveled off when a sparse surface population was reached. CALB showed a maximum in catalytic activity at an intermediate surface coverage with steep decreases at both lower and higher surface coverage. It was shown that this maximum results from the presence of three distinct surface loading regimes after lyophilization: 1. a low surface coverage where opportunities for multi-attachment to the surface likely lead to detrimental conformational changes, 2. an intermediate surface coverage where interactions with neighboring proteins and the surface help to maintain a higher population of catalytically competent enzyme molecules, and 3. a multi-layer coverage where mass transfer limitations lead to a decrease in the apparent catalytic activity. Conformational stability analyses with both fluorescence and CD spectroscopy showed evidence that these regimes are most likely formed during the adsorption step of our protocol. A low conformational stability region was detected at low surface coverage while adsorbates with highly stable enzyme ensembles were observed at high surface coverage. Secondary structural analysis of the lyophilized nanobiocatalysts with FTIR confirmed a substantial decrease in the alpha-helical components at low surface coverage. In summary, the work presented here traces the phenomenological observation of the catalytic behavior of a nanobiocatalyst to molecular-level: enzyme-enzyme and enzyme-support interactions, which are specific to the intricate properties of the enzyme molecules.

Master of Science / Department of Electrical and Computer Engineering / Andrew Rys / It is important in semiconductor manufacturing to understand the physical and electrical characteristics of new proposed semiconductors to determine their usefulness. Many tests are used in order to achieve this goal, such as x-ray diffraction, Hall effect measurements, and the scanning electron microscope. With these tests, the usefulness of the semiconductor can be determined, leading to more possibilities for growth in industry. The purpose of the present study was to look at the semiconductor scandium nitride (ScN), grown using the hydride vapor phase epitaxy (HVPE) method on various substrates, and determine the physical and electrical properties of the sample. This study also sought to answer the following questions: 1) Can any trends be found from the results?, and 2) What possible application could scandium nitride be used for in the future? A sample set of scandium nitride samples was selected. Each one of these samples was checked for contaminants from the growth procedure, such as chlorine, under the scanning electron microscope and checked for good conduction of current needed for the Hall effect measurements. The thickness of the scandium nitride layer was computed using the scanning electron microscope. Using the thickness of the scandium nitride, Hall effect measurement values were computed. The plane the samples lie on was checked using x-ray diffraction. The test results shed light on many trends in the scandium nitride. Many of the samples were determined to have an aluminum nitride (AlN) contamination. This contamination led to a much higher resistivity and a much lower mobility no matter what thickness the scandium nitride was. The data from the samples was then used to offer suggestions on how to improve the growth process.

Master of Science / Department of Chemical Engineering / Larry A. Glasgow / Feedlots, animal production facilities, and agricultural lands are point and non-point sources for nutrient enrichment of surrounding waterways and result in human enhanced eutrophication. Artificial elevation and increased enrichment from animal wastes, fertilizer, and runoff greatly increase the speed of this natural process and leads to degraded water quality, algae blooms, and fish kills. Phosphorous is typically the limiting nutrient for plant growth, and thus is the main focus of this paper. Phosphates enable excessive and choking plant growth that lead to depleted dissolved oxygen and excessive decaying plant matter, subsequently damaging the aquatic ecosystem. In order to provide an inexpensive and feasible solution to minimize phosphate eutrophication, a passive, vortex generating flume has been proposed to provide the necessary mixing for the removal of phosphorus from waste waters. Preliminary tests with dye tracers and electrolyte pulse injections have been conducted to model the flow characteristics and determine the residence time under a variety of flow conditions, angle of inclination and flow rate. The flume was modeled by two methods: four continuously stirred tank reactors (CSTRs) in series and as four CSTRs in series operating in parallel with a plug flow reactor (PFR). The hydraulic model fit a total of five parameters to the experimental data: Residence time, the inlet concentrations of the electrolyte pulse tracer, and the injection times of the tracer to both types of reactors. The kinetic model was built based on data collected from a different study of swine lagoons using magnesium chloride to precipitate phosphorus as the mineral struvite. The precipitation kinetics were modeled using first order and irreversible reaction and incorporated into the hydraulic model. The vortex generating flume provided an operating space that sufficiently removed phosphorus from the waste stream. Future work will include pilot scale testing of the model using waste streams and the investigation of a scour to minimize solid formation in the flume.

Master of Science / Department of Chemical Engineering / Larry E. Erickson / As our society continues to better prepare itself to address biological, radiological, chemical, and environmental emergencies, there is a need for better and more readily available emergency planning information for program managers and military/business personnel. An online hazardous materials and emergency planning tool for the Environmental Knowledge and Assessment Tool (EKAT: www.ekat-tool.com) would adequately fill that need. The proposed online Emergency Preparation and Green Engineering (EPGE) tool would provide the user with information regarding links to local emergency response teams and resources, guides for developing emergency plans and reports, Hazardous Materials (HAZMAT) training information, case studies to illustrate HAZMAT situations, and the ability to judge the environmental friendliness of chemicals. In this way it will serve as a means of facilitating and educating individuals for best responses in an organized fashion. In order to address their environmental responsibilities, public and private organizations are adopting Environmental Management Systems (EMS). The EPGE tool can be used in conjunction with Environmental Management Systems (EMS) to begin to address sustainability in a more practical setting. Currently the development of a comprehensive tool that identifies environmental, health, and safety concerns along with supplying relevant emergency data would be applicable to any business or organization. This tool will be available as an initial building block for the sustainability of the company. It can be used as a guide to better characterize and solve the environmental issues that could affect any business.

Master of Science / Department of Chemical Engineering / James H. Edgar / 4H-silicon carbide (4H-SiC) is a wide band gap semiconductor with outstanding capabilities for high temperature, high power, and high frequency electronic device applications. Advances in its processing technology have resulted in large micropipe-free single crystals and high speed epitaxial growth on off-axis silicon face substrates. Extraordinarily high growth rates of high quality epitaxial films (>100 [Mu]m per hour) have been achieved, but only on off-axis substrates (misoriented 4° to 8° from the (0001) crystallographic plane). There is a strong incentive to procure an on-axis growth procedure, due to the excessive waste of high quality single crystal associated with wafering off-axis substrates. The purpose of this research was to develop a reliable process for homoepitaxial growth of 4H-SiC on on-axis 4H-SiC. Typically the use of on-axis SiC for epitaxial growth is undesired due to the increased probability of 3C-SiC inclusions and polycrystalline growth. However, it is believed that the presence of chlorine during reaction may reduce the presence of 3C-SiC and improve the quality of the epitaxial film. Therefore homoepitaxial SiC was deposited using methyltrichlorosilane (MTS) and ethane sources with carrier gases consisting of argon-hydrogen mixtures. Ethane was used to increase the C/Si ratio, to aid in the prevention of 3C-SiC, and to help eliminate silicon droplets deposited during epitaxial growth. Deposition occurred in a homemade, quartz, cold wall chemical vapor deposition reactor. Epitaxial films on on-axis 4H-SiC were deposited without the presence of 3C-SiC inclusions or polycrystalline SiC, as observed by defect selective etching, scanning electron microscopy and optical microscopy. Large defect free areas, [similar to]5 mm[superscript]2, with epitaxial film thicknesses of [similar to]6 [Mu]m were grown on on-axis 4H-SiC. Epitaxial films had approximately an 80%, [similar to]20 cm[superscript]-2, decrease in defect density as compared to the substrates. The growth rate was independent of face polarity and orientation of the substrate. The optimal temperature for hydrogen etching, to promote the smoothest epitaxial films for on-axis substrates (both C- and Si-polarities), is [similar to]1550 °C for 10 minutes in the presence of 2 slm hydrogen. The optimum C/Si ratio for epitaxial growth on on-axis 4H-SiC is 1; excess carbon resulted in the codeposition of graphite and cone-shaped silicon carbide defects.

Doctor of Philosophy / Department of Chemical Engineering / Larry E. Erickson / Chlorinated solvents are the second most ubiquitous contaminants, next to petroleum hydrocarbons, and many are carcinogens. Tetrachloroethylene or perchloroethene (PCE) has been employed extensively in the dry cleaning industry and carbon tetrachloride (CT) has been used as a fumigant in grain storage facilities. In this work, remediation feasibility studies were conducted by mesocosm experiments; a chamber was divided into six channels and filled with soil, and plants were grown on top. Each channel was fed with contaminated water near the bottom and collected at the outlet, simulating groundwater flow conditions. The contaminants were introduced starting from March 12, 2004. PCE was introduced at a concentration of about 2 mg/L ([similar to]12 [Mu]moles/L) in three channels, two of them with alfalfa plants and the other with grass. CT was introduced at a concentration of about 2 mg/L ([similar to]13 [Mu]moles/L) in the other three channels, two of them with alfalfa plants and the other with grass. After the system had attained steady state, the concentrations of PCE and CT at inlet and outlet were monitored and the amount of PCE and CT disappearing in the saturated zone was studied. Since no degradation products were found at the outlet after about 100 days, one channel-each for PCE and CT (with alfalfa) was made anaerobic by adding one liter of 0.2 % glucose solution. The glucose solution was fed once every month starting from July 1, 2004 and continued until February 2005. From October 1, 2004, one liter of 0.1 % emulsified soy oil methyl esters (SOME) was fed to two other channels (with alfalfa), one exposed to PCE and another exposed to CT. The SOME addition dates were the same as that for glucose. The outlet liquid of the channel fed with PCE and SOME started to contain some of the degradation compounds of PCE; however, the extent of degradation was not as great as that of the glucose fed channel. No degradation compounds were observed in the outlet solution of the channel (grass grown on top) in which no carbon and energy supplements were added. Similar trend was observed in the CT fed channels also. KB-1, a commercially available microbial culture (a consortium of dehalococcoides) that degrades dichloroethene (DCE), was added through the inlet of the PCE fed channels, but this did not lead to sufficient conversion of DCE. Addition of KB-1 at well 3, located approximately in the middle of the channel, had a greater impact in the degradation of DCE, in both glucose and SOME amended channels, compared to addition at the inlet. KB-1 culture added to the channel was active even 155 days later, suggesting that there is sustainable growth of KB-1 when provided with suitable conditions and substrates. A pilot field study was conducted for remediation of a tetrachloroethylene (PCE) contaminated site at Manhattan, KS. The aquifer in the pilot study area has two distinct zones, termed shallow zone and deep zone, with groundwater velocities of about 0.3 m/day and 0.1 m/day. Prior to the pilot study, PCE concentration in groundwater at the pilot study area was about 15 mg/L (ppm) in the deep zone and 1 mg/L in the shallow zone. Nutrient solution comprising soy oil methyl esters (SOME), lactate, yeast extract and glucose was added in the pilot study area for biostimulation, on August 18, 2005. Potassium bromide (KBr) was added to the nutrient solution as a tracer. PCE was converted to DCE under these conditions. To carry out complete degradation of PCE, KB-1, a consortium of Dehalococcoides, and a second dose of nutrient solution were added on October 13, 2005. After addition of KB-1, both PCE and DCE concentrations decreased. Nutrients were again injected on March 3, 2006 (with KBr) and on August 1, 2006. The total chlorinated ethenes (CEs) have decreased by about 80 % in the pilot study area due to bioremediation. Biodegradation of CEs continued for a long time (several months) after the addition of nutrients. The insoluble SOME may be retained at the feeding area and provide a long time source of electron donors. Biostimulation and bioaugmentation of PCE contaminated soil and groundwater was evaluated in the laboratory and this technique was implemented successfully in the pilot field study. Modeling of the tracer study was performed using an advection-dispersion equation (ADE) and traditional residence time distribution (RTD) methods. The dispersion coefficient, groundwater velocity and hydraulic conductivity were estimated from the experimental data. The groundwater velocities vary from 1.5 cm/d to 10 cm/d in the deep zone and 15 cm/d to 40 cm/d in the shallow zone. The velocities estimated from the 2004 tracer study and 2005 tracer study were higher compared to the velocity estimated from the 2006 tracer study, most likely because of microbial growth and product formation that reduced the hydraulic conductivity. Based on data collected from several wells the hydrologic parameter values obtained from tracer studies appear to vary spatially.

Master of Science / Department of Chemical Engineering / James H. Edgar / Pure boron exists in two main polymorphs, the common β-rhombohedral boron and the relatively rare α-rhombohedral boron. α-rhombohedral boron (α-B) possesses several extraordinary properties: self-healing from radiation damage and a high hole mobility. In addition, the [superscript]10B isotope has a large thermal neutron capture cross section. Such properties make it an excellent candidate for novel electronic device, such as direct energy conversion devices (alphacells and betacells) and neutron detectors. However, research on the properties and applications of α-B has been limited due to the difficulty to produce high quality α-B crystals of significant size. The preparation of α-rhombohedral boron is challenging for several reasons: first, α-rhombohedral boron has a low thermodynamic stability; it is only stable below 1100°C, at higher temperature β-rhombohedral boron is the stable polymorph. In addition, at elevated temperatures, boron is highly reactive, which make it is difficult to produce pure boron crystals. The primary goal of this research was to produce high quality α-B crystals of significant size. The main focus of this study was to explore the feasibility of producing α-B from a copper flux. Copper is a promising solvent for α-B crystal growth: the eutectic temperature of copper-boron is low, 996°C, and the phase diagram of copper-boron is relatively simple, and there are not many intermediate boride-copper compounds. In addition, copper is easily removed from crystals by etching with concentrated nitric acid. Last but not least, copper is less expensive than other metal solvents such as platinum. Boron crystal growth from a platinum solvent and vapor-liquid-solid growth by chemical vapor deposition were also performed for comparison. A series of crystals were grown over a range of initial boron concentrations (9.9 to 27.7 mole %) and cooling rates. Small irregular-shaped black crystals (>100μm) and well-faceted red crystals in various shapes, as large as 500 microns were produced. The crystals were characterized by optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, x-ray diffraction analysis, and Raman spectroscopy. The correlation between experiment results and experimental parameters (source materials, the purity of growth atmosphere, and crucible materials, etc.) are reported. Suggestions about further investigation for α-B crystal growth are proposed.