<p dir="ltr">There is a growing demand for lower-cost, lighter-weight, and more compact electric ma-<br>chines used for vehicle propulsion. In this research, a dual-rotor inert-core machine (ICM) is<br>considered to meet this demand. In the ICM, permanent-magnet-based Halbach arrays are<br>placed on inner and outer rotating structures. This enables one to eliminate magnetic steels<br>used in the stator and rotor of traditional electric machinery. In addition, a stator structure<br>that leverages a thermal plastic is proposed that facilitates straightforward active cooling<br>of phase windings, which greatly increases current density. To support the multi-objective<br>design of the ICM, a multi-physics toolbox has been developed. Within the toolbox, electro-<br>magnetic performance is predicted using a method-of-moments-based field solver. Thermal<br>performance is assessed using a thermal equivalent circuit that includes conductive heat<br>transfer from stator windings to the surrounding environment as well as convective heat<br>transfer to moving fluids. The structural integrity of the stator is assessed using analytical<br>expressions to predict stress from material properties, geometry, and applied external forces.<br>Calculated loss of proposed designs includes those of the stator windings as well as those<br>required for active cooling. Several optimization studies have been conducted to evaluate the<br>performance of the ICM under an expected electric vehicle driving cycle. From the studies,<br>Pareto-optimal fronts are obtained and used to explore the impact of alternative cooling<br>strategies on volumetric power density.</p>

<p>Electromagnetic transients impinging on electromagnetic power devices - such as electric machines, transformers and reactors - can stress the design severely. Thus the magnitudes of the transients are often decisive for the design of the devices. Further, the operation of a device can be transient in itself. This is the case for the explosive magnetic flux compression generator (EMG) and a ferromagnetic actuator. </p><p>Models are presented that are mainly intended for transients in the millisecond range and faster. Hence, eddy currents and the related skin and proximity effect become significant in windings, magnetic cores and in the armatures of the devices. These effects are important for, e.g., the damping of the transients. Further, the displacement current in the insulation of the winding is significant. It changes the response of the windings dramatically, as it manifests the finite velocity of propagation of the electromagnetic fields. Under such circumstances, reflections and excited resonances can make the transient voltage and current distribution highly irregular. </p><p>Induced voltages are modelled with self and mutual inductances or reluctances combined with winding templates. The displacement currents are modelled with capacitances or coefficients of potential. Cauer circuits and their dual form are used to model eddy currents in laminated cores and in conductors. The Cauer circuit enables one to consider hysteresis and the non-linear response of a magnetic core. It is also used to model the eddy currents in the moving armature of an EMG. </p><p>A set-up is presented that can be used to study the transient voltage and the current distribution along a coil. </p><p>The transient response of coaxially insulated windings is analysed and modelled in detail. A lumped circuit model is developed for a coil, Dryformer^TM - the new high-voltage transformer - and Powerformer^TM, the new high-voltage generator. An alternative model, a combined lumped circuit and FEM model, is presented for a coaxially insulated winding in two slot cores.</p>

Electromagnetic transients impinging on electromagnetic power devices - such as electric machines, transformers and reactors - can stress the design severely. Thus the magnitudes of the transients are often decisive for the design of the devices. Further, the operation of a device can be transient in itself. This is the case for the explosive magnetic flux compression generator (EMG) and a ferromagnetic actuator. Models are presented that are mainly intended for transients in the millisecond range and faster. Hence, eddy currents and the related skin and proximity effect become significant in windings, magnetic cores and in the armatures of the devices. These effects are important for, e.g., the damping of the transients. Further, the displacement current in the insulation of the winding is significant. It changes the response of the windings dramatically, as it manifests the finite velocity of propagation of the electromagnetic fields. Under such circumstances, reflections and excited resonances can make the transient voltage and current distribution highly irregular. Induced voltages are modelled with self and mutual inductances or reluctances combined with winding templates. The displacement currents are modelled with capacitances or coefficients of potential. Cauer circuits and their dual form are used to model eddy currents in laminated cores and in conductors. The Cauer circuit enables one to consider hysteresis and the non-linear response of a magnetic core. It is also used to model the eddy currents in the moving armature of an EMG. A set-up is presented that can be used to study the transient voltage and the current distribution along a coil. The transient response of coaxially insulated windings is analysed and modelled in detail. A lumped circuit model is developed for a coil, DryformerTM - the new high-voltage transformer - and PowerformerTM, the new high-voltage generator. An alternative model, a combined lumped circuit and FEM model, is presented for a coaxially insulated winding in two slot cores.

Thesis (PhD (Electrical and Electronic Engineering))--University of Stellenbosch, 2010. / ENGLISH ABSTRACT: Certain types of electric machines are particularly susceptible to the proliferation of eddy currents flowing within the solid conducting regions in the rotor. Single-layer, non-overlapping windings within uneven open slots are some stator properties that can produce damaging, asynchronous magnetic field harmonics which manifest in the rotor as eddy currents. The ohmic losses caused by these eddy currents are a source of inefficiency and can cause a marked increase in the temperature of the rotor. This temperature rise can be dangerous for the magnets, which have to be kept within temperature limits to avoid partial or full demagnetization. The research work presented here is concerned with reducing the effect of eddy currents in the rotor magnets and solid rotor yoke of an electric machine. The work presents analytical methods to calculate the magnetic fields, eddy currents and solid loss in an electric machine due to current in the winding and due to the interaction of the permeance variation in the stator with the magnets in the rotor. A method is also suggested where the analytical theory can be used with a magnetostatic finite element solution to produce a transient solid loss result. The research work also investigates a method for optimal segmentation in both level and penetration, and provides some design suggestions. The work presents the method of partial magnet segmentation, which is a technique whereby thin incisions are made into the magnet material from one or both sides. Another method of partial rotor segmentation is also presented where the incisions are made into a portion of the magnet-facing solid yoke. These methods attempt to interrupt the flow of eddy currents and increase the resistance ‘seen’ by the eddy currents, while also keeping construction difficulty and cost to a minimum. The methods are verified using finite element calculations which are compared to measured results. The result is that partial magnet segmentation is a very useful, effective and practical method of segmenting magnets. The loss reduction profile can be similar to that of traditional full segmentation. The method of partial rotor segmentation also shows a large reduction in rotor power loss. With implementation of these methods on a test machine, one can expect an efficiency increase of more than 4 % / AFRIKAANSE OPSOMMING: Sekere tipes van elektriese masjiene is veral sensitief vir die vloei van werwelstrome in solied geleidende gebiede in die rotor. Enkellaag, nie-oorvleuelende wikkelings in oneweredige oop gleuwe is enkele stator eienskappe wat skadelike, asinchrone magneetveld harmonieke tot gevolg kan hê, wat as werwelstrome in die rotor manifesteer. Die ohmiese verliese wat deur hierdie werwelstrome teweeg gebring word is 'n bron van ondoeltreffendheid en kan lei tot 'n merkbare toename in die temperatuur van die rotor. Hierdie temperatuur styging hou gevaar in vir die magnete en moet binne temperatuur limiete gehou word om gedeeltlike of self volle demagnetisering te vermy. Die navorsing vervat in hierdie document is gemoeid met die vermindering van die effek van werwelstrome in die rotor magnete en in die soliede rotor juk van 'n elektriese masjien. Die werk bied analitiese metodes aan vir die berekening van die magneetvelde, werwelstrome en soliede verliese in ’n elektriese masjien as gevolg van strome in die wikkelings en die interaksie van die permeansie variasie van die stator met die magnete in die rotor. ’n Metode word ook voorgestel waar die analitiese teorie saam met ’n magnetostatiese eindige element oplossing gebruik word om ’n resultaat vir die oorgang soliede verliese te verkry. Die navorsingswerk ondersoek ook ’n metode vir die optimale segmentering in beide vlak sowel as penetrasie, en verskaf sekere ontwerp voorstelle. Die werk bied die metode aan van gedeeltelike magneet segmentering, wat 'n tegniek is waarvolgens dun insnydings gemaak word aan een of beide kante van die magneet materiaal. Nog ’n metode van gedeeltelike rotor segmentering word beskou waar die insnydings in in ’n gedeelte aan die magneetkant van die soliede rotor juk gemaak word. Hierdie metodes poog om die vloei van werwelstrome te onderbreek en die weerstand soos "gesien" deur die werwelstrome te verhoog, terwyl konstruksie kompleksiteit en koste tot ’n minimum beperk word. Die metodes word bevestig deur eindige element berekeninge wat met gemete resultate vergelyk word. Die gevolg is dat gedeeltelike magneet segmentering 'n baie nuttige, doeltreffende en praktiese metode van die segmentering van magnete is. Die verliesverminderingsprofiel van gedeeltelike segmentering kan soortgelyk wees aan dit van tradisionele volle segmentering. Die metode van gedeeltelike rotor segmentering toon ook 'n groot afname in rotor drywingsverlies. Met die implementering van hierdie metodes op ’n toetsmasjien, kan ’n mens ’n verhoging in benuttingsgraad verwag van meer as 4 %

Thesis (PhDEng)--University of Stellenbosch, 2003. / ENGLISH ABSTRACT: The advent of new high energy product permanent magnet materials has opened great opportunities for novel electrical machine topologies with advantageous features such as high efficiency and high power/weight ratio. Amongst others, axial field permanent magnet (AFPM) machines with ironless stators are increasingly being used in power generation applications. Because of the absence of the core losses, a generator with this type of design can operate at a substantially high efficiency. Besides, the high compactness and disc-shaped profile make this type of machine particularly suitable for compact integrated power generation systems. Due to construction problems, the generator application of this type of machine has been limited to quite a low power range. There is a need to investigate the performance capability of this type of AFPM machine in the upper medium power level. The focus of this thesis is on the design optimisation of the air-cooled AFPM generator with an ironless stator. A design approach that directly incorporates the finite element field solution in a multi-dimensional optimisation procedure is developed and applied to the design optimisation of a 300 kW (at unity power factor) AFPM generator. To enable an overall design optimisation of the machine, different design aspects, such as the cooling capacity, the mechanical strength and eddy loss, are also studied in this research. To enable the free movement of the rotor mesh with respect to the stator mesh, the air-gap element originally proposed by Razek et. al. is derived for Cartesian coordinate systems. For minimising the large computation overhead associated with this macro element, a number of existing time-saving schemes have been utilised together with the derived Cartesian air-gap element. The developed finite element time-step model is applied to calculating the steadystate performance of the AFPM machine. Since the flux distribution in an AFPM machine is three dimensional by nature, calculating the eddy current loss by merely using a simple analytical method may be subject to a significant error. To overcome this problem, the two dimensional finite element field modelling is introduced to perform accurate field analysis. To exploit the full advantages of the twodimensional finite element modelling, a multi-layer approach is proposed, which takes into account the variation of the air-gap flux density in the conductors with regard to their relative positions in the air-gap. To account for the radial variation of the field, a multi-slice finite element modelling scheme is devised. The thermal analysis is an important aspect of the design optimisation of AFPM machines. From a design point of view, it is preferable to have a simple but effective method for cooling analysis and design, which can easily be adapted to a wide range of AFPM machines. In this thesis a thermofluid model of the AFPM machine is developed. The fluid flow model is needed for calculating the air flow rate, which is then used to find the convective heat transfer coefficients. These are important parameters in the subsequent thermal calculations. Experimental investigations have been carried out to verify each of the above-mentioned models/methods. With these models implemented, the design optimisation of an air-cooled ironless stator 300 kW (at unity power factor) AFPM generator is carried out. The performance measurements done on the fabricated prototype are compared in this thesis with predicted results. The study shows that the proposed design approach can be applied with success to optimise the design of the AFPM machine. The advantages of high power density, high efficiency, no cogging torque and good voltage regulation make this type of AFPM machine very suitable for power generator applications. The optimum steady-state performance of the AFPM machine shows that this machine with an ironless stator is an excellent candidate for high speed power generator applications, even in the upper medium power level. The good cooling capacity of this type of machine holds the promise of its being a self-cooled generator at high power ratings. / AFRIKAANSE OPSOMMING: Die uitvinding van nuwe hoë energiedigtheid permanent magneet materiale het groot geleenthede vir nuwe elektriese masjien topologië laat ontstaan met voordelige eienskappe soos hoë benuttingsgraad en hoë drywing/gewig verhouding. Onder andere word die aksiaalveld permanente magneet (AVPM) masjiene met kernlose stators toenemend gebruik vir elektriese generator toepassings. As gevolg van die afwesigheid van kernverliese kan 'n generator met hierdie tipe ontwerp teen 'n aansienlik hoë benuttingsgraad werk. Daarbenewens maak die hoë kompaktheid en skyfvorm-profiel die masjien in besonder geskik vir die ontwikkeling van kompak geïntegreerde drywing generator stelsels. As gevolg van konstruksie probleme is die toepassing van hierdie tipe masjien as generator beperk tot redelik lae drywingsgebiede. Dit is nodig om die werkverrigtingsvermoë van hierdie tipe AVPM masjien in die boonste medium drywingsgebied te ondersoek. Die fokus van hierdie tesis is op die ontwerp-optimering van 'n lugverkoelde AVPM generator met 'n kernlose stator. 'n Ontwerpsbenadering wat die eindige element veldoplossing in 'n multi-dimensionele optimeringsprosedure insluit, is ontwikkel en toegepas op die ontwerpsoptimering van 'n 300 kW (by eenheidsarbeidsfaktor) AVPM generator. Om 'n globale ontwerpsoptimering van die masjien te kan doen is verskillende ontwerpsaspekte soos die verkoelingskapasiteit, meganiese sterkte en werwelverliese ook in hierdie navorsing bestudeer. Om die vrye beweging van die rotormaas ten opsigte van die statormaas te verseker is die lugspleet-element, soos oorspronklik deur Razek et al voorgestel, afgelei vir Cartesiaanse koórdinaat stelsels. Om die lang berekeningstyd geassosieer met hierdie makro-element te minimaliseer is 'n aantal bestaande tydbesparende metodes saam met die ontwikkelde Cartesiaanse lugspleet-element gebruik. Die ontwikkelde eindige element tydstapmodel is toegepas om die bestendige werkverrigting van die AVPM masjien te bereken. Aangesien die vloedverspreiding in 'n AVPM masjien van nature drie-dimensioneel is, kan die berekening van die werwelstroomverliese tot aansienlike foute lei as eenvoudige analitiese metodes gebruik word. Om hierdie probleem te oorkom is twee-dimensionele eindige element modellering gebruik om akkurate veld-analise te doen. Om die volle voordele van die twee- dimensionele eindige element modellering te eksploiteer is 'n multi-laag benadering voorgestel wat die variasie van die lugspleetvloeddigtheid in die geleiers met betrekking tot hulle relatiewe lugspleetposisies in ag neem. Om voorsiening te maak vir die radiale variasie van die veld, is 'n multi-skyf eindige element modelleringstegniek ontwikkel. Die termiese analise is 'n belangrike aspek van die ontwerpsoptimering van AVPM masjiene. Vanuit 'n ontwerpsoogpunt is dit verkieslik om 'n eenvoudige maar tog effektiewe metode van verkoelingsanalise en -ontwerp te hê wat maklik toegepas kan word op 'n wye reeks van AVPM masjiene. In hierdie tesis word 'n termovloeimodel van die AVPM masjien ontwikkel. Hierdie vloeimodel is nodig vir die berekening van die lugvloeitempo, wat op sy beurt weer nodig is om die konveksie hitte-oordrag koëffisiënte te bepaal. Hierdie is belangrike parameters in die opvolgende termiese berekeninge. Eksperimentele ondersoek is uitgevoer om elkeen van die bogenoemde modelle en metodes te verifieer. Nadat hierdie modelle geïmplimenteer is, is die ontwerpsoptimering van 'n 300 kW (by eenheidsarbeidsfaktor) lugverkoelde kernlose stator AVPM generator uitgevoer. Die werkverrigtingmetings gedoen op 'n vervaardigde prototipe masjien, word in hierdie tesis vergelyk met voorspelde resultate. Daar word getoon dat die voorgestelde ontwerpsbenadering met sukses toegepas kan word om die ontwerp van die AVPM masjien te optimeer. Die voordele van hoë drywingsdigtheid, hoë benuttingsgraad, geen vertandingsdraaimomente en goeie spanningsregulasie maak hierdie masjien baie aantreklik vir generator toepassings. Die optimum bestendige werkverrigting van die AVPM masjien toon dat hierdie masjien met 'n kernlose stator 'n goeie kandidaat is vir hoë spoed generator toepassings, selfs in die boonste medium drywingsgebied. Die goeie verkoelingskapasiteit van hierdie tipe masjien hou die belofte in van'n selfverkoelde generator by hoë drywing aanslae.

O presente trabalho traz o estudo da simulação do desempenho (simulação de marcha) de uma composição ferroviária acionada através de inversores de tensão e motores de indução e alimentada em corrente contínua, um tipo de material rodante recentemente introduzido no Brasil. Tal fato faz com que seja necessário o desenvolvimento de métodos de análise das características deste tipo de material, objetivo maior deste trabalho. A metodologia de análise aqui desenvolvida tem como base a teoria da tração elétrica para o equacionamento da dinâmica do movimento, a teoria do controle do motor de indução e a teoria do funcionamento do próprio motor de indução para a obtenção da corrente captada por esta composição - um dos principais resultados obtidos. A aplicação desta metodologia é dada através da simulação de uma composição em três tipos de vias diferentes. Uma análise posterior dos resultados traz a possibilidade de uma simplificação do método de obtenção da corrente captada. Tal possibilidade é apresentada e comparada com os dados anteriormente obtidos validando-a. / This dissertation is a study of the duty cycle simulation of inverter-fed induction traction drives for DC-supplied railway system. This type of equipment is new in Brazilian railway and subway systems and the need to model and to simulate became an important issue and the aim of this dissertation. The development of the model is based on electric railway traction theory for train dynamics, on inverter-fed induction machine control and induction machine theory to calculate the input line current from power supply - one of the most important results. As an example, a modeling and simulation of one train running in three different lines is shown. The analysis of the results shows that the input line current from power supply may be obtained by a simplified model. This hypothesis is studied, the results are compared and the simplified model is then validated.

Desenvolvimento de uma máquina síncrona trifásica com ímãs de Nd-Fe-B e núcleo do rotor a partir de ferro sinterizado para aplicação em aerogeradores de 7,5 kW, verificando a viabilidade do protótipo. Partindo de um projeto anteriormente desenvolvido, foi realizada alteração no ângulo das chapas do estator em 10º, com o intuito de minimizar o efeito de correntes parasitas, sendo esse um dos fatores que influenciam os resultados. Para avaliação de desempenho, foi utilizada uma bancada de testes composta de analisador de energia, sensor de torque e instrumentos de medição, sendo o acionamento do protótipo realizado através de um motor de indução controlado por um inversor de frequência. Entre os resultados encontrados, foi constatada a presença de harmônicas que impactam sobre os valores obtidos do protótipo. Os testes realizados, de simulação e parâmetros elétricos, indicaram resultados apropriados ao desempenho de uma máquina elétrica trifásica, porém mostram-se necessárias alterações para um melhor desempenho do protótipo. / Development of a three-phase synchronous machine with Nd-Fe-B magnets and rotor core from sintered iron for application in 7.5 kW wind turbines, verifying the feasibility of the prototype. Starting from a previously developed design, a change in the angle of the stator plates was made in 10º, in order to minimize the effect of the parasite currents, being one of the factors that influence the results. For performance evaluation, a test bench composed of energy analyzer, torque sensor and measuring instruments was used, and the drive of the prototype was carried out through an induction motor controlled by a frequency inverter. Among the results found, it was verified the presence of harmonics that impact on the values obtained from the prototype. The tests performed, simulation and electrical parameters, indicated results appropriate to the performance of a three-phase electric machine, however changes are needed for a better performance of the prototype.

O presente trabalho traz o estudo da simulação do desempenho (simulação de marcha) de uma composição ferroviária acionada através de inversores de tensão e motores de indução e alimentada em corrente contínua, um tipo de material rodante recentemente introduzido no Brasil. Tal fato faz com que seja necessário o desenvolvimento de métodos de análise das características deste tipo de material, objetivo maior deste trabalho. A metodologia de análise aqui desenvolvida tem como base a teoria da tração elétrica para o equacionamento da dinâmica do movimento, a teoria do controle do motor de indução e a teoria do funcionamento do próprio motor de indução para a obtenção da corrente captada por esta composição - um dos principais resultados obtidos. A aplicação desta metodologia é dada através da simulação de uma composição em três tipos de vias diferentes. Uma análise posterior dos resultados traz a possibilidade de uma simplificação do método de obtenção da corrente captada. Tal possibilidade é apresentada e comparada com os dados anteriormente obtidos validando-a. / This dissertation is a study of the duty cycle simulation of inverter-fed induction traction drives for DC-supplied railway system. This type of equipment is new in Brazilian railway and subway systems and the need to model and to simulate became an important issue and the aim of this dissertation. The development of the model is based on electric railway traction theory for train dynamics, on inverter-fed induction machine control and induction machine theory to calculate the input line current from power supply - one of the most important results. As an example, a modeling and simulation of one train running in three different lines is shown. The analysis of the results shows that the input line current from power supply may be obtained by a simplified model. This hypothesis is studied, the results are compared and the simplified model is then validated.