La mise au point d'une cellule de SOFC haute performance de configuration anode support pour un fonctionnement sous méthane pur nécessite l'élaboration d'un film mince d'électrolyte et le développement d'une architecture innovante permettant le reformage d'hydrocarbures. La première partie du travail a consisté en l'élaboration de films minces d'électrolyte de zircone stabilisée à l'oxyde d'yttrium par atomisation électrostatique sur un substrat composite poreux NiO-8YSZ. Cette technique originale a permis l'obtention de films minces, denses et étanches à partir d'une suspension, présentant des propriétés électriques comparables à celles d'un échantillon massif de même composition. La seconde partie du travail a porté sur la mise au point d'une cellule de SOFC optimisée dont l'architecture innovante intégrant une membrane anodique catalytique est basée sur le concept associant le reformage interne progressif et le découplage électro-catalytique. Une séquence d'élaboration établie spécifiquement conditionne l'assemblage des éléments optimisés de la cellule. L'adaptation de la cellule dans un banc de mesures a permis la réalisation de tests électrochimiques sous hydrogène et méthane à haute température. Le fonctionnement stable du dispositif pendant plus de 1000 h sous méthane pur avec un taux d'utilisation optimisé, sans apport extérieur d'eau et sans dépôt de carbone a validé le concept étudié. / The design of a high performance anode supported SOFC operating under pure methane requires the elaboration of a thin film of electrolyte and the development of an original architecture adapted to the reforming of hydrocarbons. The first part of this work was dedicated to the elaboration of yttria stabilized zirconia thin films of electrolyte by ESD onto a NiO-8YSZ porous substrate. This original technique has allowed the fabrication of thin, dense and gas-tight films starting from a suspension, with good electrical properties comparable to that of a bulk sample of the same nature. The second part of this work concerned the design of an optimized SOFC cell with an original architecture integrating an anodic catalytic membrane based on a concept gathering the gradual internal reforming and the electro-catalytic dissociation. The assembly of the optimized components is conditioned by an elaboration sequence specifically established. The adjustment of the cell in a test bench led to the achievement of electrochemical tests in hydrogen and methane at 800°C. The stable operating of the cell fueled by pure and dry methane with optimized faradaic efficiency for more than 1000 h without carbon deposition proved the viability of the studied concept.

Recent development in portable electronics and electric vehicles have increased the demand for high performance lithium ion batteries. However, it is still challenging to produce high energy and high power lithium ion batteries. The major objective of this research is to fabricate advanced electrode materials with enhanced power density and energy density. Porous Li4Ti5O12 (LTO) and its nanocomposites (with Si and reduced graphene oxide (rGO)) synthesized by electrostatic spray deposition (ESD) technique were mainly studied and promising electrochemical performance was achieved. In chapter 3, porous LTO thin film electrode was synthesized by ESD to solve the low energy density and low power density issues by providing good ionic and electronic conductivities. Electrochemical test results showed that it had a large specific capacity of 357 mAh g-1 at 0.15 A g-1, which was even higher than its theoretical capacity. It also exhibited very high rate capability of 98 mAh g-1 at 6 A g-1. The improved electrochemical performance was due to the advantage of ESD generated porous structures. In order to further enhance the power density of LTO, ESD derived LTO/rGO composite electrodes were studied in chapter 4. In chapter 5, high energy density component Si was introduced viii into LTO composite. The synergistic effect between commercial LTO and Si powder was studied. Then, ESD derived LTO/Si/rGO composite was prepared and evaluated. At 0.15 A g-1, a stable capacity of 624 mAh g-1 was observed, which was much higher than the capacities of LTO and LTO/rGO electrodes. In addition, effect of activation process on electrochemical performance of carbon nanofibers (ACNFs) and feasibility of ion intercalation into 2D MMT montmorillonite clay (MMT) were studied and discussed in chapter 6. In summary, we have successfully synthesized various LTO based electrodes by ESD. Both high energy and high power density were achieved as compared to commercial LTO electrode. Through electrochemical characterization and charge storage distribution analysis, origins of the high rate capability were proposed. This work demonstrates ESD as a powerful tool for fabricating high performance porous structures and nanocomposite electrode materials.

Ba(Zr0.1Ce0.7Y0.2)O3-£_ (BZCY) shows high proton conductivity as well as high chemical stability over a wide range of solid oxide fuel cell (SOFC) operating conditions. Sm0.5Sr0.5CoO3-£_ (SSC) cathode deposited by electrostatic spray deposition (ESD) on SOFC half cell obtained via tape-casting shows porous and reticular microstructure, and the SOFC single cell consists of substrate/ BZCY+NiO/ BZCY/ SSC. The electrolyte thickness decrease from 22 £gm, 20 £gm, 17.6 £gm to 15.1 £gm after sintering as the content of carbon pore former in the corresponding anode functional layer increased from 0.0 wt.%, 5.0 wt.%, 10.0 wt.% to 15.0 wt.%, and the maximum power density of corresponding cells at 700¢J varies from 476.89 mW/cm2, 713.34 mW/cm2, 862.50 mW/cm2 to 706.89 mW/cm2, respectively.

With the ever-advancing technology, there is an incessant need for reliable electrochemical energy storage (EES) components that can provide desired energy and power. At the forefront of EES systems are electrochemical capacitors (ECs), also known as supercapacitors that typically have higher power and superior cycle longevity but lower energy densities than their battery counterparts. One of the routes to achieve higher energy density for ECs is using the hybrid EC configuration, which typically utilizes a redox electrode coupled with a counter double-layer type electrode. In this dissertation, both scale-up (coin-cell type) as well as scale-down (on-chip miniaturized) hybrid ECs were designed, constructed and evaluated. The first part of the dissertation comprised material identification, syntheses, and electrochemical analyses. Lithium titanate-anatase titanium oxide (Li4Ti5O12-TiO2) composites were synthesized via electrostatic spray deposition (ESD) and characterized in both half-cell and full-cell assembly against lithium and nanostructured carbon based counter electrodes, respectively. The second redox type material studied for hybrid electrochemical capacitors was ESD derived manganese oxide (MnOx). The MnOx electrodes exhibited a high gravimetric capacitance of 225F g-1 in aqueous media. Further improvement in the rate handling of the MnOx electrodes was achieved by using CNT additives. The MnOx-CNT composites were tested in full-cell assembly against activated carbon counter electrodes and tested for different anode and cathode mass ratios in order to achieve the best energy-power tradeoff, which was the second major goal of the dissertation. The optimized hybrid capacitor was able to deliver a high specific energy density of 30.3 Wh kg-1 and a maximal power density of 4kW kg-1. The last part of the dissertation focused on a scale-down miniaturized hybrid microsupercapacitor; an interdigitated electrode design was adopted in order to shorten the ion-transport pathway, and MnOx and reduced graphene oxide (rGO) were chosen as the redox and double layer components, respectively. The hybrid microsupercapacitor was able to deliver a high stack energy density of 1.02 mWh cm-3 and a maximal stack power density of 3.44 W cm-3, both of which are comparable with thin-film batteries and commercial supercapacitor in terms of volumetric energy and power densities.