The rheological behavior analysis of Engineered Cementitious Composites (ECC) is key to understand how the different preparation techniques affect the composite mechanical performance. However, the rheological assessment of reinforced materials becomes more complex since fibers usually cause flow disturbances not found in nonreinforced cementitious materials. Besides that, simple workability measurement techniques are not able to fully understand the composite behavior in the fresh state creating the need for more precise techniques to be employed. The main objectives of this study were to evaluate the ECC rheological behavior using different rheometer devices (Vane system and Ball measuring system) and investigate the influence of mixing processes on the fiber homogenization and rheological behavior. Additionally to this, a link between rheological behavior and mechanical performance was investigated. In the end, the ball measuring system revealed to be more efficient than the vane system when evaluating the composite rheological behavior. In addition, the mixing process influenced the rheological behavior of PVA-ECC especially regarding the moment which fibers are added. Fiber addition after mortar mixture improved fibers homogenization and reduced mixing energy by around 8%. Moreover, a correlation between rheological and mechanical properties showed that a 2-times variation in either yield stress or viscosity can lead to a variation of more than 50% in flexural strength without significantly affecting the composite compressive strength. It was also found that the lower the composite yield stress and viscosity the higher was its ultimate strain. To conclude, all those parameters contributed to understand the composite rheological behavior and globally optimize its performance. / Sem resumo

The rheological behavior analysis of Engineered Cementitious Composites (ECC) is key to understand how the different preparation techniques affect the composite mechanical performance. However, the rheological assessment of reinforced materials becomes more complex since fibers usually cause flow disturbances not found in nonreinforced cementitious materials. Besides that, simple workability measurement techniques are not able to fully understand the composite behavior in the fresh state creating the need for more precise techniques to be employed. The main objectives of this study were to evaluate the ECC rheological behavior using different rheometer devices (Vane system and Ball measuring system) and investigate the influence of mixing processes on the fiber homogenization and rheological behavior. Additionally to this, a link between rheological behavior and mechanical performance was investigated. In the end, the ball measuring system revealed to be more efficient than the vane system when evaluating the composite rheological behavior. In addition, the mixing process influenced the rheological behavior of PVA-ECC especially regarding the moment which fibers are added. Fiber addition after mortar mixture improved fibers homogenization and reduced mixing energy by around 8%. Moreover, a correlation between rheological and mechanical properties showed that a 2-times variation in either yield stress or viscosity can lead to a variation of more than 50% in flexural strength without significantly affecting the composite compressive strength. It was also found that the lower the composite yield stress and viscosity the higher was its ultimate strain. To conclude, all those parameters contributed to understand the composite rheological behavior and globally optimize its performance. / Sem resumo

No / The objective of this study was to evaluate the effect of corrosion level on shear behavior of engineered cementitious composite (ECC) beams. Reinforced normal concrete (R-NC) specimens with compressive strength equal to the ECC specimens were also used for control purposes. Ten reinforced concrete beams (five ECC and five NC) with dimensions of 150 x 220 x 1400 mm (5.91 x 8.66 x 55.12 in.) were manufactured for the study. Using accelerated corrosion through the application of a constant current of 1 ampere, four levels of corrosion were established at 5%, 10%, 15%, and 20% of mass loss of the reinforcing bars. To ensure the highest probability of shear failure mode, all beams were tested under a four-point loading system with a shear span-effective depth ratio of 2.5. General structural behavior, strength, stiffness, failure mode, and energy absorption capacities of ECC and R-NC beams subjected to different corrosion levels were evaluated and compared. Experimental results showed a high correlation between calculated mass loss and measured mass loss in reinforcing bars due to accelerated corrosion. Compared to NC, ECC beams exhibited significantly higher strength, stiffness, and energy absorption capacity, along with superior performance in terms of the restriction of damage caused due to corrosion. The increase in corrosion level negatively influenced the structural behavior of the ECC beams tested.

yes / In order to study the mechanical behaviors of engineered cementitious composites (ECC) reinforced with various types of polyvinyl alcohol (PVA) fibers and different fiber volume fractions after the freeze-thaw cycles, the rapid freeze-thaw method was used to test the mass loss ratios, longitudinal relative dynamic elastic modulus, compressive strength and flexural strength. The results showed that specimens incurred more serious damage with the increasing of freeze-thaw cycles; however their performance would be improved by fiber type and dosage. Mass loss rate of JPA (specimen with 2% volume content of JP fiber) was lower than JPB (specimen with 1% volume content of JP fiber). Furthermore, the mass loss rate of JPB was lower than that of CPB (specimen with 1% volume content of CP fiber). The longitudinal relative dynamic elastic modulus of JPA was higher than that of JPB while the longitudinal relative dynamic elastic modulus of JPB was higher than that of CPB. In addition, the compressive strength and flexural strength decreased with the increasing of freeze-thaw cycles. Mechanical behaviors of specimens with fiber exhibited better strength than specimens without fiber. Based on the SL 211-2006 code for the design of hydraulic structures against ice and freezing action, JPA and JPB specimens are adequate for use in severe cold regions, while specimen CPA and CPB can be used in cold regions, specimen JPC only can be used in warm regions.

Cementitious materials with strain-hardening property and high tensile ductility are promising materials on account of their mechanical and durability performances. These materials require special ingredients which make it costly to be used in conventional constructions. Hence, potential applications of Engineered Cementitious Composites (ECC) generally focus on layered systems or repairs which require the use of ECC together with another material. For it to be used especially as a repair material, it should have sufficient dimensional compatibility for preventing restrained shrinkage cracking. In this thesis, a strain-hardening fiberreinforced cementitious composite, named Engineered Cementitious Composites, was produced with local ingredients and their mechanical performance, dimensional stability properties were investigated. For investigating the effect of materials and mix proportions on mechanical properties, compressive strength, flexural strength with mid-span beam deflections and matrix fracture toughness tests were conducted. For determining the dimensional compatibility properties, autogenous, drying and restrained shrinkage tests were conducted along with tensile creep tests. As a result it was shown that, mechanical and dimensional stability properties are affected by the ingredients and mix proportions. It was shown that especially autogenous shrinkage of mixtures was relatively high which can cause early age cracking. In order to mitigate the adverse effect of autogenous shrinkage, the effect of pre-soaked expanded perlite aggregate replacement on mechanical, shrinkage and dimensional compatibility properties was investigated. As a result it was found out that autogenous shrinkage can be mitigated by the use of pre-soaked expanded perlite aggregate replacement.

Uma parcela substancial das rodovias do país apresenta processos de deterioração graves de seus pavimentos, fato que acarreta sérios impactos econômicos, sociais e ambientais, resultando em aumento do consumo de combustível, dos gastos com manutenção dos veículos, da frequência de engarrafamentos e do tempo gasto em deslocamentos. A utilização de recapeamentos ou overlays de concreto tem demonstrado ser uma alternativa sustentável e econômica para a reabilitação de pavimentos. No entanto, em muitos casos, os overlays de concreto não tem conseguido prevenir a ocorrência de fissuração por reflexão. Os Engineered Cementitious Composite (ECCs) são um tipo especial de compósitos cimentícios de alto desempenho reforçados com fibras, cuja principal característica é a altíssima ductilidade. Esta propriedade faz com que os mesmos sejam capazes de superar muitas das limitações dos overlays de concreto tradicionais. Fibras de PVA com uma camada superficial modificada foram especialmente desenvolvidas para serem empregadas no reforço de ECCs (ou PVAECC). O custo de tais fibras é o principal responsável pelo elevado custo dos ECCs, o que pode inviabilizar seu emprego em alguns casos. Buscando alternativas, este estudo se focou na investigação da possibilidade de uso de fibras de polipropileno (PP) de alto desempenho. Estas fibras, com custo mais atraente, já são produzidas comercialmente no Brasil, e usadas na produção de fibrocimento. As mesmas se demonstraram adequadas para uso como reforço em ECCs (ou PPECC), sendo capazes de garantir que se atinja um comportamento dúctil através do desenvolvimento de um processo de múltipla fissuração. Um resultado importante foi que a dimensão média da abertura das fissuras nos PPECC foi de 10 m, enquanto nos PVAECC a mesma era 60 m. Este resultado pode resultar em incrementos na durabilidade de estruturas. Além disto, o trabalho investigou o comportamento à flexão e fadiga dos ECCs reforçados com fibras de polipropileno. Os resultados demonstraram que os compósitos produzidos com cimento Portland tipo V-ARI não se comportam adequadamente à fadiga, uma vez que ocorre a deterioração das fibras. Por outro lado, os compósitos produzidos com cimento tipo I, já usualmente empregado em ECCs, apresentaram resultados satisfatórios. Um modelo de previsão de vida útil foi gerado para recapeamentos de PPECC, PVAECC e concreto, em função das espessuras dos revestimentos. O mesmo indicou que os ECCs requerem camadas 1,5 a 2,5 vezes mais finas que as usuais de concreto. O material foi, então, testado especificamente quanto à resistência à fissuração por reflexão. Os resultados demonstraram que o PPECC pode modificar o modo de ruptura frágil dos recapeamentos através do processo de múltipla fissuração. Na última etapa do trabalho foi realizada uma análise do ciclo de vida e dos custos do ciclo de vida de quatro diferentes sistemas de recapeamento – concreto, asfalto, PVAECC e PPECC. Os resultados mostram que os overlays de ECCs são bastante atrativos, pois diminuem tanto o consumo de energia associado aos processos de projeto, construção e manutenção do recapeamento, bem como reduzem a liberação de emissões gasosas à atmosfera, constituindo uma alternativa mais sustentável que as demais. Os sistemas de recapeamento com ECC também resultaram em vantagens econômicas. Apesar do alto custo inicial, a menor frequência de atividades de manutenção resulta em uma redução do custo total ao longo do período de 40 anos considerado. Isto representa uma importante economia em termos de custos diretos para os responsáveis pelas rodovias. De forma geral, o trabalho evidenciou a viabilidade de uso dos PPECCs para reabilitação de pavimentos. / Many old pavements in service today are approaching the end of their design service lives. Others are in dire need of major repair to continue serving, resulting in economical, environmental and social impacts by increasing vehicle fuel consumption and maintenance costs, traffic jam and delays. For pavements subject to moderate and heavy traffic, concrete overlays are increasingly being used as a cost effective and sustainable rehabilitation technique. However, concrete overlays have some physical limitations that contribute to durability concerns, which increase the probability of pavement overlay failure and maintenance frequency. Consequently, alternative materials are being developed to improve overlay performance. Engineered Cementitious Composites (ECC) are a special type of high performance fiber reinforced cementitious composites, designed for high ductility and damage tolerance which may overcome concrete overlay limitations. Polyvinylalcohol (PVA) fibers with special coating are typically used as reinforcement of ECC. Although some successful field application of PVAECC, the use of ECC is restrained by the high cost of the material, consequence of high PVA fibers cost. This research is focused on the investigation of using high tenacity polypropylene fibers as reinforcement of engineered cementitious composites (PPECC). Those fibers are produced and available in Brazil for fibrocement industry by less than half price of PVA fibers. PP fibers have demonstrated good performance in reinforcing ECC, assuring composite strain-hardening behavior through the development of multiple cracking processes. An important finding was the tinier crack opening of PPECC – 10 m average- comparing to PVAECC – 60 m average. This result may result in higher material durability. Furthermore, flexural and fatigue behavior or ECCs reinforced with PP fibers were investigated. Results have shown that Portland cement type V (high early strength) is not adequate for PPECCs subject to fatigue loading, resulting in fiber deterioration and premature rupture. By the other hand, promising results were found with cement ordinary type I, usually used in ECC production. A model of service life prediction was developed for PPECC, PVAECC and concrete overlays correlated to overlay thickness. Results have shown that ECCs may reduce overlay thickness in 1.5 to 2.5 times the usual thickness of overlay concrete. Reflective cracking resistance of PPECC was also testes. From the results it is possible to deduce that PPECC may modify typical rupture mode of concrete overlays through the development of multiple cracking. In the last stage of this work, life cycle analyses and life cycle cost analyses of four different overlays systems – concrete, hot mix asphalt, PVAECC and PPECC – were carried out. The results of this study have shown that an ECC overlay system have lower environmental burdens, reducing the energy consumption related to design, construction and maintenance activities, reducing green house effect as well. Life cycle costs analyses over a 40 years service life revealed that PPECC is the most economical overlay system compared to concrete, hot mix asphalt and PVAECC overlay systems. Agency costs are significantly reduced by adopting PPECC overlays. PPECC is a feasible alternative for pavement rehabilitation.

Uma parcela substancial das rodovias do país apresenta processos de deterioração graves de seus pavimentos, fato que acarreta sérios impactos econômicos, sociais e ambientais, resultando em aumento do consumo de combustível, dos gastos com manutenção dos veículos, da frequência de engarrafamentos e do tempo gasto em deslocamentos. A utilização de recapeamentos ou overlays de concreto tem demonstrado ser uma alternativa sustentável e econômica para a reabilitação de pavimentos. No entanto, em muitos casos, os overlays de concreto não tem conseguido prevenir a ocorrência de fissuração por reflexão. Os Engineered Cementitious Composite (ECCs) são um tipo especial de compósitos cimentícios de alto desempenho reforçados com fibras, cuja principal característica é a altíssima ductilidade. Esta propriedade faz com que os mesmos sejam capazes de superar muitas das limitações dos overlays de concreto tradicionais. Fibras de PVA com uma camada superficial modificada foram especialmente desenvolvidas para serem empregadas no reforço de ECCs (ou PVAECC). O custo de tais fibras é o principal responsável pelo elevado custo dos ECCs, o que pode inviabilizar seu emprego em alguns casos. Buscando alternativas, este estudo se focou na investigação da possibilidade de uso de fibras de polipropileno (PP) de alto desempenho. Estas fibras, com custo mais atraente, já são produzidas comercialmente no Brasil, e usadas na produção de fibrocimento. As mesmas se demonstraram adequadas para uso como reforço em ECCs (ou PPECC), sendo capazes de garantir que se atinja um comportamento dúctil através do desenvolvimento de um processo de múltipla fissuração. Um resultado importante foi que a dimensão média da abertura das fissuras nos PPECC foi de 10 m, enquanto nos PVAECC a mesma era 60 m. Este resultado pode resultar em incrementos na durabilidade de estruturas. Além disto, o trabalho investigou o comportamento à flexão e fadiga dos ECCs reforçados com fibras de polipropileno. Os resultados demonstraram que os compósitos produzidos com cimento Portland tipo V-ARI não se comportam adequadamente à fadiga, uma vez que ocorre a deterioração das fibras. Por outro lado, os compósitos produzidos com cimento tipo I, já usualmente empregado em ECCs, apresentaram resultados satisfatórios. Um modelo de previsão de vida útil foi gerado para recapeamentos de PPECC, PVAECC e concreto, em função das espessuras dos revestimentos. O mesmo indicou que os ECCs requerem camadas 1,5 a 2,5 vezes mais finas que as usuais de concreto. O material foi, então, testado especificamente quanto à resistência à fissuração por reflexão. Os resultados demonstraram que o PPECC pode modificar o modo de ruptura frágil dos recapeamentos através do processo de múltipla fissuração. Na última etapa do trabalho foi realizada uma análise do ciclo de vida e dos custos do ciclo de vida de quatro diferentes sistemas de recapeamento – concreto, asfalto, PVAECC e PPECC. Os resultados mostram que os overlays de ECCs são bastante atrativos, pois diminuem tanto o consumo de energia associado aos processos de projeto, construção e manutenção do recapeamento, bem como reduzem a liberação de emissões gasosas à atmosfera, constituindo uma alternativa mais sustentável que as demais. Os sistemas de recapeamento com ECC também resultaram em vantagens econômicas. Apesar do alto custo inicial, a menor frequência de atividades de manutenção resulta em uma redução do custo total ao longo do período de 40 anos considerado. Isto representa uma importante economia em termos de custos diretos para os responsáveis pelas rodovias. De forma geral, o trabalho evidenciou a viabilidade de uso dos PPECCs para reabilitação de pavimentos. / Many old pavements in service today are approaching the end of their design service lives. Others are in dire need of major repair to continue serving, resulting in economical, environmental and social impacts by increasing vehicle fuel consumption and maintenance costs, traffic jam and delays. For pavements subject to moderate and heavy traffic, concrete overlays are increasingly being used as a cost effective and sustainable rehabilitation technique. However, concrete overlays have some physical limitations that contribute to durability concerns, which increase the probability of pavement overlay failure and maintenance frequency. Consequently, alternative materials are being developed to improve overlay performance. Engineered Cementitious Composites (ECC) are a special type of high performance fiber reinforced cementitious composites, designed for high ductility and damage tolerance which may overcome concrete overlay limitations. Polyvinylalcohol (PVA) fibers with special coating are typically used as reinforcement of ECC. Although some successful field application of PVAECC, the use of ECC is restrained by the high cost of the material, consequence of high PVA fibers cost. This research is focused on the investigation of using high tenacity polypropylene fibers as reinforcement of engineered cementitious composites (PPECC). Those fibers are produced and available in Brazil for fibrocement industry by less than half price of PVA fibers. PP fibers have demonstrated good performance in reinforcing ECC, assuring composite strain-hardening behavior through the development of multiple cracking processes. An important finding was the tinier crack opening of PPECC – 10 m average- comparing to PVAECC – 60 m average. This result may result in higher material durability. Furthermore, flexural and fatigue behavior or ECCs reinforced with PP fibers were investigated. Results have shown that Portland cement type V (high early strength) is not adequate for PPECCs subject to fatigue loading, resulting in fiber deterioration and premature rupture. By the other hand, promising results were found with cement ordinary type I, usually used in ECC production. A model of service life prediction was developed for PPECC, PVAECC and concrete overlays correlated to overlay thickness. Results have shown that ECCs may reduce overlay thickness in 1.5 to 2.5 times the usual thickness of overlay concrete. Reflective cracking resistance of PPECC was also testes. From the results it is possible to deduce that PPECC may modify typical rupture mode of concrete overlays through the development of multiple cracking. In the last stage of this work, life cycle analyses and life cycle cost analyses of four different overlays systems – concrete, hot mix asphalt, PVAECC and PPECC – were carried out. The results of this study have shown that an ECC overlay system have lower environmental burdens, reducing the energy consumption related to design, construction and maintenance activities, reducing green house effect as well. Life cycle costs analyses over a 40 years service life revealed that PPECC is the most economical overlay system compared to concrete, hot mix asphalt and PVAECC overlay systems. Agency costs are significantly reduced by adopting PPECC overlays. PPECC is a feasible alternative for pavement rehabilitation.

Uma parcela substancial das rodovias do país apresenta processos de deterioração graves de seus pavimentos, fato que acarreta sérios impactos econômicos, sociais e ambientais, resultando em aumento do consumo de combustível, dos gastos com manutenção dos veículos, da frequência de engarrafamentos e do tempo gasto em deslocamentos. A utilização de recapeamentos ou overlays de concreto tem demonstrado ser uma alternativa sustentável e econômica para a reabilitação de pavimentos. No entanto, em muitos casos, os overlays de concreto não tem conseguido prevenir a ocorrência de fissuração por reflexão. Os Engineered Cementitious Composite (ECCs) são um tipo especial de compósitos cimentícios de alto desempenho reforçados com fibras, cuja principal característica é a altíssima ductilidade. Esta propriedade faz com que os mesmos sejam capazes de superar muitas das limitações dos overlays de concreto tradicionais. Fibras de PVA com uma camada superficial modificada foram especialmente desenvolvidas para serem empregadas no reforço de ECCs (ou PVAECC). O custo de tais fibras é o principal responsável pelo elevado custo dos ECCs, o que pode inviabilizar seu emprego em alguns casos. Buscando alternativas, este estudo se focou na investigação da possibilidade de uso de fibras de polipropileno (PP) de alto desempenho. Estas fibras, com custo mais atraente, já são produzidas comercialmente no Brasil, e usadas na produção de fibrocimento. As mesmas se demonstraram adequadas para uso como reforço em ECCs (ou PPECC), sendo capazes de garantir que se atinja um comportamento dúctil através do desenvolvimento de um processo de múltipla fissuração. Um resultado importante foi que a dimensão média da abertura das fissuras nos PPECC foi de 10 m, enquanto nos PVAECC a mesma era 60 m. Este resultado pode resultar em incrementos na durabilidade de estruturas. Além disto, o trabalho investigou o comportamento à flexão e fadiga dos ECCs reforçados com fibras de polipropileno. Os resultados demonstraram que os compósitos produzidos com cimento Portland tipo V-ARI não se comportam adequadamente à fadiga, uma vez que ocorre a deterioração das fibras. Por outro lado, os compósitos produzidos com cimento tipo I, já usualmente empregado em ECCs, apresentaram resultados satisfatórios. Um modelo de previsão de vida útil foi gerado para recapeamentos de PPECC, PVAECC e concreto, em função das espessuras dos revestimentos. O mesmo indicou que os ECCs requerem camadas 1,5 a 2,5 vezes mais finas que as usuais de concreto. O material foi, então, testado especificamente quanto à resistência à fissuração por reflexão. Os resultados demonstraram que o PPECC pode modificar o modo de ruptura frágil dos recapeamentos através do processo de múltipla fissuração. Na última etapa do trabalho foi realizada uma análise do ciclo de vida e dos custos do ciclo de vida de quatro diferentes sistemas de recapeamento – concreto, asfalto, PVAECC e PPECC. Os resultados mostram que os overlays de ECCs são bastante atrativos, pois diminuem tanto o consumo de energia associado aos processos de projeto, construção e manutenção do recapeamento, bem como reduzem a liberação de emissões gasosas à atmosfera, constituindo uma alternativa mais sustentável que as demais. Os sistemas de recapeamento com ECC também resultaram em vantagens econômicas. Apesar do alto custo inicial, a menor frequência de atividades de manutenção resulta em uma redução do custo total ao longo do período de 40 anos considerado. Isto representa uma importante economia em termos de custos diretos para os responsáveis pelas rodovias. De forma geral, o trabalho evidenciou a viabilidade de uso dos PPECCs para reabilitação de pavimentos. / Many old pavements in service today are approaching the end of their design service lives. Others are in dire need of major repair to continue serving, resulting in economical, environmental and social impacts by increasing vehicle fuel consumption and maintenance costs, traffic jam and delays. For pavements subject to moderate and heavy traffic, concrete overlays are increasingly being used as a cost effective and sustainable rehabilitation technique. However, concrete overlays have some physical limitations that contribute to durability concerns, which increase the probability of pavement overlay failure and maintenance frequency. Consequently, alternative materials are being developed to improve overlay performance. Engineered Cementitious Composites (ECC) are a special type of high performance fiber reinforced cementitious composites, designed for high ductility and damage tolerance which may overcome concrete overlay limitations. Polyvinylalcohol (PVA) fibers with special coating are typically used as reinforcement of ECC. Although some successful field application of PVAECC, the use of ECC is restrained by the high cost of the material, consequence of high PVA fibers cost. This research is focused on the investigation of using high tenacity polypropylene fibers as reinforcement of engineered cementitious composites (PPECC). Those fibers are produced and available in Brazil for fibrocement industry by less than half price of PVA fibers. PP fibers have demonstrated good performance in reinforcing ECC, assuring composite strain-hardening behavior through the development of multiple cracking processes. An important finding was the tinier crack opening of PPECC – 10 m average- comparing to PVAECC – 60 m average. This result may result in higher material durability. Furthermore, flexural and fatigue behavior or ECCs reinforced with PP fibers were investigated. Results have shown that Portland cement type V (high early strength) is not adequate for PPECCs subject to fatigue loading, resulting in fiber deterioration and premature rupture. By the other hand, promising results were found with cement ordinary type I, usually used in ECC production. A model of service life prediction was developed for PPECC, PVAECC and concrete overlays correlated to overlay thickness. Results have shown that ECCs may reduce overlay thickness in 1.5 to 2.5 times the usual thickness of overlay concrete. Reflective cracking resistance of PPECC was also testes. From the results it is possible to deduce that PPECC may modify typical rupture mode of concrete overlays through the development of multiple cracking. In the last stage of this work, life cycle analyses and life cycle cost analyses of four different overlays systems – concrete, hot mix asphalt, PVAECC and PPECC – were carried out. The results of this study have shown that an ECC overlay system have lower environmental burdens, reducing the energy consumption related to design, construction and maintenance activities, reducing green house effect as well. Life cycle costs analyses over a 40 years service life revealed that PPECC is the most economical overlay system compared to concrete, hot mix asphalt and PVAECC overlay systems. Agency costs are significantly reduced by adopting PPECC overlays. PPECC is a feasible alternative for pavement rehabilitation.