An acoustic field is used to increase the critical heat flux of a copper boiling heat transfer surface. The increase is a result of the acoustic effects on the vapor bubbles. Experiments are being performed to explore the effects of an acoustic field on vapor bubbles in the vicinity of a rigid heated wall. Work includes the construction of a novel heater used to produce a single vapor bubble of a prescribed size and at a prescribed location on a flat boiling surface for better study of an individual vapor bubble s reaction to the acoustic field. Work also includes application of the results from the single bubble heater to a calibrated copper heater used for quantifying the improvements in critical heat flux.

<p>This thesis deals with the engineering of novel nanomaterials, particularly nanocomposites and nanostructured surfaces with enhanced functionalities. The study includes two parts; in the first part, an in situ sol-gel polymerization approach is used for the synthesis of polymer-inorganic hybrid material and its exceptional transparent UV-shielding effect has been investigated. In the second part, electrodeposition process has been adapted to engineer surfaces and the boiling performance of the fabricated nanostructured surfaces is evaluated.</p><p>In the first part of the work, polymer-inorganic hybrid materials composed of poly(methylmethacrylate) (PMMA) and zinc compounds were prepared by in situ sol-gel transition polymerization of zinc complex in PMMA matrix. The immiscibility of heterophase of solid organic and inorganic constituents was significantly resolved by an in situ sol-gel transition polymerization of ZnO nanofillers within PMMA in the presence of dual functional agent, monoethanolamine, which provided strong secondary interfacial interactions for both complexing and crosslinking of constituents.</p><p>In the second part of the work, nanoengineering on the surface of copper plates has been performed in order to enhance the boiling heat transfer coefficient. Micro-porous surfaces with dendritic network of copper nanoparticles have been obtained by electrodeposition with dynamic templates. To further alter the grain size of the dendritic branches, the nanostructured surfaces underwent a high temperature annealing treatment.</p><p>Comprehensive characterization methods of the polymer-inorganic hybrid materials and nanoengineered surfaces have been undertaken. XRD, 1H NMR, FT-IR, TGA, DSC, UV-Vis, ED, SEM, TEM and HRTEM have been used for basic physical properties. Pool boiling tests were performed to evaluate the boiling performance of the electrodeposited nanostructured micro-porous structures.</p><p>The homogeneous PZHM exhibited enhanced UV-shielding effects in the entire UV range even at very low ZnO content of 0.02 wt%. Moreover, the relationship between band gap and particle size of incorporated ZnO by sol-gel process was in good agreement with the results calculated from the effective mass model between bandgap and particle size. The fabricated enhanced surface has shown an excellent performance in nucleate boiling. At heat flux of 1 W/cm2, the heat transfer coefficient is enhanced over 15 times compared to a plain reference surface. A model has been presented to explain the enhancement based on the structure characteristics.</p>

A novel surface structure comprising dendritically ordered nano-particles of copper was developed during the duration of this thesis research project. A high current density electrodeposition process, where hydrogen bubbles functioned as a dynamic mask for the materials deposition, was used as a basic fabrication method. A post processing annealing treatment was further developed to stabilize and enhance the mechanical stability of the structure. The structure was studied quite extensively in various pool boiling experiments in refrigerants; R134a and FC-72. Different parameters were investigated, such as; thickness of the porous layer, presence of vapor escape channels, annealed or non-annealed structure. Some of the tests were filmed with a high speed camera, from which visual observation were made as well as quantitative bubble data extracted. The overall heat transfer coefficient in R134a was enhanced by about an order of magnitude compared to a plain reference surface and bubble image data suggests that both single- and two-phase heat transfer mechanisms were important to the enhancement. A quantitative and semi-empirical boiling model was presented where the main two-phase heat transfer mechanism inside the porous structure was assumed to be; micro-layer evaporation formed by an oscillating vapor-liquid meniscus front with low resistance vapor transport through escape channels. Laminar liquid motion induced by the oscillating vapor front was suggested as the primary single-phase heat transfer mechanism. The structure was applied to a standard plate heat exchanger evaporator with varying hydraulic diameter in the refrigerant channel. Again, a 10 times improved heat transfer coefficient in the refrigerant channel was recorded, resulting in an improvement of the overall heat transfer coefficient with over 100%. A superposition model was used to evaluate the results and it was found that for the enhanced boiling structure, variations of the hydraulic diameter caused a change in the nucleate boiling mechanism, which accounted for the largest effect on the heat transfer performance. For the standard heat exchanger, it was mostly the convective boiling mechanism that was affected by the change in hydraulic diameter. The structure was also applied to the evaporator surface in a two-phase thermosyphon with R134a as working fluid. The nucleate boiling mechanism was found to be enhanced with about 4 times and high speed videos of the enhanced evaporator reveal an isolated bubble flow regime, similar to that of smooth channels with larger hydraulic diameters. The number and frequency of the produced bubbles were significantly higher for the enhanced surface compared to that of the plain evaporator. This enhanced turbulence and continuous boiling on the porous structure resulted in decreased oscillations in the thermosyphon for the entire range of heat fluxes. / QC 20111111

This thesis deals with the engineering of novel nanomaterials, particularly nanocomposites and nanostructured surfaces with enhanced functionalities. The study includes two parts; in the first part, an in situ sol-gel polymerization approach is used for the synthesis of polymer-inorganic hybrid material and its exceptional transparent UV-shielding effect has been investigated. In the second part, electrodeposition process has been adapted to engineer surfaces and the boiling performance of the fabricated nanostructured surfaces is evaluated. In the first part of the work, polymer-inorganic hybrid materials composed of poly(methylmethacrylate) (PMMA) and zinc compounds were prepared by in situ sol-gel transition polymerization of zinc complex in PMMA matrix. The immiscibility of heterophase of solid organic and inorganic constituents was significantly resolved by an in situ sol-gel transition polymerization of ZnO nanofillers within PMMA in the presence of dual functional agent, monoethanolamine, which provided strong secondary interfacial interactions for both complexing and crosslinking of constituents. In the second part of the work, nanoengineering on the surface of copper plates has been performed in order to enhance the boiling heat transfer coefficient. Micro-porous surfaces with dendritic network of copper nanoparticles have been obtained by electrodeposition with dynamic templates. To further alter the grain size of the dendritic branches, the nanostructured surfaces underwent a high temperature annealing treatment. Comprehensive characterization methods of the polymer-inorganic hybrid materials and nanoengineered surfaces have been undertaken. XRD, 1H NMR, FT-IR, TGA, DSC, UV-Vis, ED, SEM, TEM and HRTEM have been used for basic physical properties. Pool boiling tests were performed to evaluate the boiling performance of the electrodeposited nanostructured micro-porous structures. The homogeneous PZHM exhibited enhanced UV-shielding effects in the entire UV range even at very low ZnO content of 0.02 wt%. Moreover, the relationship between band gap and particle size of incorporated ZnO by sol-gel process was in good agreement with the results calculated from the effective mass model between bandgap and particle size. The fabricated enhanced surface has shown an excellent performance in nucleate boiling. At heat flux of 1 W/cm2, the heat transfer coefficient is enhanced over 15 times compared to a plain reference surface. A model has been presented to explain the enhancement based on the structure characteristics. / QC 20101118