Yes / Titanium alloy Ti-6Al-4V is known for both its excellent mechanical properties and its low surface hardness. This study explores a two-step process for depositing a hard nanocrystalline coating onto the surface of the Ti-alloy, followed by surface melting, which embeds hard nanoparticles into a thin surface layer of the alloy. The treated surface layer was studied using X-ray diffraction, scanning electron microscopy, and Vicker's micro-hardness testing. The results of the study show that the surface of the Ti-6Al-4V alloy can be successfully hardened by embedding nanosized Al2O3 particles into the surface using gas tungsten arc welding to melt the surface of the material. Surface melting the Ti-6Al-4V alloy with a 50A welding current produced the maximum microhardness of 701 HV0.2kg. The micro-hardness of the treated surface layer decreased with the increasing size of the nanoparticles, while the roughness of the surface increased with the increasing welding current. The heat input into the surface during the surface melting process resulted in the formation of various intermetallic compounds capable of further increasing the hardness of the Ti-6Al-4V surface.

Thesis (M.S.)--Massachusetts Institute of Technology, Dept. of Ocean Engineering; and, (M.S.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1979. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING. / Bibliography: leaves 70-73. / by William Vincent Moody. / M.S.

The heat-affected zone (HAZ) is the most common region of weld failures. The weld failures are directly related to the microstructure. Microstructure control of the HAZ is crucial to weld quality and prevention of weld failures. However, publications on modeling the development of the HAZ are relatively limited. Moreover, no efforts have been made to predict the HAZ microstructures in real-time. The primary goal of this research is to present a methodology to enable real-time predictions of microstructure evolution in the HAZ and its mechanical properties. This goal was achieved by an approach based on materials science principles and real-time sensing techniques. In this study, the entire welding process was divided into a series of sub-processes. Real-time multiple measurements from multiple sensors were incorporated into the sub-processes. This resulted in an integrated welding system upon which the predictions for the final HAZ microstructure are based. As part of the integrated system, the microstructural model was used to predict the TTT curves, volume fractions of the decomposition products, and hardness numbers of the heat-affected zones of steel alloys. Actual welds were performed under two different sets of conditions, and the resulting experimental data were compared with predictions made using the microstructural model. The predicted and experimental microstructure and hardness are found to be in good agreement, indicating that the microstructural model can be used in real applications. This research can act as an important component of future research to enable physics-based flexible control of welding. / text

In gas metal arc welding (GMAW), metal transfer plays a crucial role in determining the quality of the resultant weld. In the present dissertation, a numerical model with advanced computational fluid dynamics (CFD) techniques has been developed first in order to provide better numerical results. It includes a two-step projection method for solving the incompressible fluid flow; a volume of fluid (VOF) method for capturing free surface; and a continuum surface force (CSF) model for calculating surface tension. The Gauss-type current density distribution is assumed as the boundary condition for the calculation of the electromagnetic force. The droplet profiles, electric potential and velocity distributions within the droplet are calculated and presented for different metal transfer modes. The analysis is conducted to find the most dominant effects influencing the metal transfer behavior. Comparisons between calculated results and experimental results for metal transfer under constant current are presented and show good agreement. Then, our numerical model is used to study a proposed modified pulsed current gas metal arc welding. This novel modified pulsed current GMAW is introduced to improve the robustness of the welding process in achieving a specific type of desirable and repeatable metal transfer mode, i.e., one drop per pulse (ODPP) mode. This new technology uses a peak current lower than the transition current to prevent accidental detachment and takes advantage of the downward momentum of the droplet oscillation to enhance the detachment. The calculations are conducted to demonstrate the effectiveness of the proposed method in achieving the desired metal transfer process in comparison with conventional pulsed current GMAW. Also, the critical conditions for effective utilization of this proposed method are identified by the numerical simulation. The welding operational parameters and their ranges are also calculated and the calculated results further demonstrate the robustness of this new GMAW technique in achieving high quality welding.

Made available in DSpace on 2014-10-09T12:44:30Z (GMT). No. of bitstreams: 0 / Made available in DSpace on 2014-10-09T13:57:21Z (GMT). No. of bitstreams: 1 06907.pdf: 7394695 bytes, checksum: bde9c680792583e55f4754af5867fe98 (MD5) / Dissertacao (Mestrado) / IPEN/D / Instituto de Pesquisas Energeticas e Nucleares - IPEN/CNEN-SP

Made available in DSpace on 2014-10-09T12:44:30Z (GMT). No. of bitstreams: 0 / Made available in DSpace on 2014-10-09T13:57:21Z (GMT). No. of bitstreams: 1 06907.pdf: 7394695 bytes, checksum: bde9c680792583e55f4754af5867fe98 (MD5) / Dissertacao (Mestrado) / IPEN/D / Instituto de Pesquisas Energeticas e Nucleares - IPEN/CNEN-SP

Submitted by Pedro Silva Filho (pfsilva@ipen.br) on 2017-11-16T17:59:00Z No. of bitstreams: 0 / Made available in DSpace on 2017-11-16T17:59:00Z (GMT). No. of bitstreams: 0 / Neste trabalho foram realizados experimentos de soldagem circunferencial em tubos de aço inoxidável super duplex UNS S32750, com diâmetros de 19,05 mm e 48,20 mm. Foram executadas soldas utilizando-se diversos parâmetros de soldagem num equipamento MIG com controle CMT&reg Cold Metal Transfer. Os cordões de solda foram avaliados por inspeção visual e dimensional, além dos ensaios de tração e microdureza Vickers, bem como a análise microestrutural em conjunto com análise de precipitação de fases, a qual foi realizada em acordo com a prática A da norma ASTM A923, e ensaio de corrosão conforme a prática A da norma ASTM G48 em conjunto com a norma ASTM A923. Os resultados indicaram que a soldagem do tubo com diâmetro de 19,05 mm apresentou cordão de solda com dimensões inaceitáveis conforme norma, tendo sido esta condição atribuída a utilização de um elevado diâmetro do arame para as condições (parâmetros) usadas de soldagem. A soldagem do tubo com diâmetro de 48,20 mm apresentou falta de penetração nas condições empregadas, quando soldado pelo processo CMT&reg convencional. No caso da utilização do CMT&reg combinado com arco pulsado, em condições que geraram maior aporte de calor durante a soldagem, assim obteve-se penetração total da junta e acabamento superficial adequado. Os resultados indicaram que a soldagem utilizando o processo CMT&reg combinado com arco pulsado, nas condições (parâmetros) empregados geraram bom acabamento superficial, aliado propriedades mecânicas compatíveis, atendendo exigências de normas, bem como uma microestrutura balanceada e alta resistência à corrosão. / Dissertação (Mestrado em Tecnologia Nuclear) / IPEN/D / Instituto de Pesquisas Energéticas e Nucleares - IPEN-CNEN/SP

A cross-time study has been made on the erosion behaviour of Gas-Tungsten Arc Welding (GTAW) for pure tungsten electrode. Its behaviour during arcing was analyzed and compared from the points of view of metallurgical changes in electrode due to long-term operation. Metallographic studies of the electrodes indicate that the crack formation and grain growth during periodic temperature variations. These observations are discussed theoretically based on the experimental results and the thermal expansion parameters of Tungsten.

Submitted by Claudinei Pracidelli (cpracide@ipen.br) on 2016-11-11T09:40:30Z No. of bitstreams: 0 / Made available in DSpace on 2016-11-11T09:40:30Z (GMT). No. of bitstreams: 0 / A soldagem tem grande importância no setor metroferroviário, pois é empregada na fabricação de componentes estruturais e no acabamento de vagões de passageiros, que em sua maior parte são de aço inoxidável. As juntas soldadas podem apresentar descontinuidades que são interrupções que afetam as propriedades mecânicas e metalúrgicas da junta soldada. A presença destas descontinuidades, dependendo do seu tamanho, natureza ou efeito combinado, pode ocasionar a reprovação da junta soldada, quer pela redução de propriedades mecânicas ou pela não aceitação, segundo critérios estabelecidos em normas. Uma estrutura que tenha uma solda reprovada durante sua qualificação ou inspeção, pela presença de descontinuidades pode ser recuperada, por meio de um retrabalho a ser realizado nesta junta. A refusão do cordão de solda por meio do processo TIG (Tungsten Inert Gas), sem a utilização do material de adição, é uma técnica de retrabalho que pode ser empregada, em especial pela viabilidade técnica e econômica do processo. Neste estudo analisou-se a influência que o processo de reparo por soldagem TIG exerceu no comportamento mecânico e microestrutural das juntas soldadas pelo processo MIG, por meio de: ensaios mecânicos (tração, fadiga e microdureza Vickers), ensaios não destrutivos (inspeção visual e líquidos penetrantes) e caracterização microestrutural do cordão de solda. Resultados das amostras de ensaio de tração e fadiga indicaram que o reparo dos cordões de solda não alterou o comportamento mecânico das juntas. As juntas submetidas ao reparo nas quais foram retirados os reforços dos cordões apresentaram modificações nas propriedades mecânicas, mas também apresentaram resultados satisfatórios. / Dissertação (Mestrado em Tecnologia Nuclear) / IPEN/D / Instituto de Pesquisas Energeticas e Nucleares - IPEN-CNEN/SP

The traditional method of teaching welding has remained unchanged for decades. In this model, an instructor gives demonstrations to a class of students and then helps them individually as they practice the techniques of welding. This traditional instructional method has been effective but is time consuming. Due to a significant increase in the demand for skilled welders within the United States, efforts have been made to develop more efficient methods of providing welding instruction. Various electronic welding guidance systems and virtual welding systems have recently been developed. In this study, the researcher addressed two questions 1) Does the use of an electronic welding guidance system improve the pass rate that entry-level high school students receive on basic gas metal arc weld tests? 2) Will entry-level high school students who learn gas metal arc welding with a guided welding training system learn how to weld faster and/or more proficiently than those taught using the traditional training method? A study was performed in an entry-level high school welding class to determine the effectiveness of a guided welding instruction system in comparison to the traditional method of teaching welding. The results of the study indicated that the traditional method of teaching welding and the use of a guided welding system yielded similar results, both in quality and efficiency, in student ability to produce basic GMAW welds.