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Catalytic performances of NiMo/Zr-SBA-15 catalysts for the hydrotreating of bitumen derived heavy gas oilBiswas, Piyali 26 May 2011
Gas-oil obtained from bitumen contains a significant amount of impurities, which are difficult to remove using a conventional alumina supported hydrotreating catalyst. Innumerable studies have been carried out to develop a highly effective hydrotreating catalyst, and among all utilizing more advanced support is considered as a better alternative. Recently, SBA-15, which is an ordered mesoporous silica support, has received importance as a catalyst support because of its excellent textural properties. However, SBA-15 lacks surface acidity and provides very low metal-support interaction. By modifying SBA-15 with zirconia, an optimum level of surface acidity and Si-Mo interaction can be achieved. Also, by doping zirconia with SBA-15, the textural properties of zirconia can be improved. Hence, a synergistic effect can be obtained while incorporating zirconia onto SBA-15 and the resulting material Zr-SBA-15 can be used as an effective support for hydrotreating catalyst. In the present study, Zr-SBA-15 supports were prepared by the post synthesis and the direct synthesis method with different zirconia loading. Zr-SBA-15 supported NiMo catalysts were prepared by incipient wetness impregnation technique. Catalysts and supports were characterized by small angle X-ray scattering (SAXS), nitrogen adsorption/desorption (BET), powder X-ray diffraction (XRD), transmission electron spectroscopy (TEM), scanning electron microscopy (SEM), and Raman spectroscopy methods.<p>
Characterization of support confirmed that the zirconia was successfully incorporated in a mesoporous SBA-15 structure without significantly changing the textural properties of SBA-15. The performance of the Zr-SBA-15 supported NiMo catalysts was evaluated based on hydrodesulfurization and hydrodenitrogenation activities exhibited during hydrotreating of heavy gas oil derived from Athabasca bitumen at industrial operating condition (temperature 375-395 °C, pressure 8.9 MPa, LHSV 1.0 hr-1 and gas/oil ratio 600 Nm3/m3). The comparison of catalytic activities showed that the NiMo catalysts supported on Zr-SBA-15, prepared by direct and post synthesis method exhibited higher hydrotreating activity compared to SBA-15 supported catalyst. NiMo catalyst supported on Zr-SBA-15 with 23 wt% of ZrO2 loading, prepared by post synthesis method showed the highest activity among all the catalysts.<p>
After determining the best support, the optimum catalyst metal loadings on the Zr-SBA-15 support was found to be 17 wt% of Mo and 3.4 wt% of Ni. This catalyst also showed higher activity in mass basis for the hydrotreating of heavy gas oil compared to that of commercial hydrotreating catalyst.<p>
A kinetic study was performed on the optimum NiMo/Zr-SBA-15 catalyst to predict its HDS and HDN activities while varying the parameters of temperature, liquid hourly space velocity (LHSV), pressure and gas-to-oil ratio. Rate expressions were developed using Power Law and Langmuir-Hinshelwood model to predict the behavior of both the HDS and HDN reactions. Power law models were best fit with reaction orders of 1.8 and 1.3, and activation energies of 115 kJ/mol and 121 kJ/mol, for HDS and HDN reactions, respectively. The activation energies calculated using Langmuir-Hinshelwood model considering H2S inhibition were found to be 122 kJ/mol and 138 kJ/mol, for HDS and HDN reactions, respectively.
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Mesoporous carbon supported NiMo catalyst for the hydrotreating of coker gas oilNarayanasarma, Prabhu 11 July 2011
New catalyst development for the hydrotreating process, employing functionalized mesoporous carbon (mC) support is studied. mC support was prepared by the volume templating of alkali modified SBA-15 using sucrose as the carbon source and then functionalized using nitric acid of various concentrations (upto 8M HNO3). A series of NiMo catalysts (12% Mo and 2.4% Ni) were prepared using these functionalized mC supports. The supports and catalysts were characterized by N2 physisorption, SAXS, XRD, FTIR, TGA, SEM, TEM, H2-TPR and HRTEM. SAXS results indicated mild reduction in ordered structure of mesoporous carbons after functionalization. N2 physisorption analysis indicated progressive reduction in surface area and pore volume with the increase in nitric acid concentration. Enhancement of surface functional groups and acidity after functionalization were observed through FTIR spectroscopy and Boehm titration. SEM images showed the retention of needle like morphology in all functionalized carbon supports. TEM images showed that the increase in nitric acid concentration causes excessive etching, resulting in the reduction of ordered structure of functionalized mesoporous carbons. Hydrotreating study of these NiMo/mC catalysts were carried out under industrial operating conditions in a laboratory scale trickle bed reactor using coker light gas oil derived from Athabasca bitumen as feedstock. NiMo catalyst supported on 6M acid treated mC (i.e. NiMo/mC-6M) showed the highest activity due to higher surface functional groups, higher acidity and better textural properties. The HDS and HDN activities of NiMo/mC-6M catalyst were higher than that of NiMo/ã-Al2O3 catalyst owing to lower support metal interaction (SMI), higher surface area and effective functionalization. Using the mC-6M support, NiMo catalysts with different metal loading (12 27% Mo, 2.4 to 5.4% Ni) were prepared and characterized. Hydrotreating activity study of these catalysts indicated that the catalyst with 22% Mo and 2.9% Ni loading was the optimum catalyst on 6M functionalized mC support. Higher metal loading (>22%Mo) led to excessive pore blockage and improper metal dispersion resulting in decreased activity. Kinetic study of the optimum catalyst was carried out by varying temperature (330°C to 370°C), gas-to-oil ratio (400 1000 Nm3/m3), LHSV (1.0 to 2.5 hr-1) and pressure (7.8 to 9.8 MPa) and the data was fitted by non-linear regression method using power law model. The calculated reaction orders and activation energies were 2.8, 1.5 and 189 KJ/mol, 98.9 KJ/mol for HDS and HDN, respectively. The results of HRTEM and H2-TPR indicated lower SMI in mC supported catalyst resulting in the generation of qualitatively Type-II like NiMoS phase on functionalized mC supports, which is considered to be very active for hydrotreating. The hydrotreating activity of the optimum catalyst was higher than that of commercial catalyst (supported on ã-Al2O3). Long term deactivation experiment carried out over a total period of 10 weeks confirmed the durability of NiMo/mC catalyst for the duration of operation. This study reveals the immense capability of functionalized mC supports to become the potential alternative catalyst support to conventional ã-Al2O3 for the hydrotreating of gas oil feedstocks.
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Catalytic performances of NiMo/Zr-SBA-15 catalysts for the hydrotreating of bitumen derived heavy gas oilBiswas, Piyali 26 May 2011 (has links)
Gas-oil obtained from bitumen contains a significant amount of impurities, which are difficult to remove using a conventional alumina supported hydrotreating catalyst. Innumerable studies have been carried out to develop a highly effective hydrotreating catalyst, and among all utilizing more advanced support is considered as a better alternative. Recently, SBA-15, which is an ordered mesoporous silica support, has received importance as a catalyst support because of its excellent textural properties. However, SBA-15 lacks surface acidity and provides very low metal-support interaction. By modifying SBA-15 with zirconia, an optimum level of surface acidity and Si-Mo interaction can be achieved. Also, by doping zirconia with SBA-15, the textural properties of zirconia can be improved. Hence, a synergistic effect can be obtained while incorporating zirconia onto SBA-15 and the resulting material Zr-SBA-15 can be used as an effective support for hydrotreating catalyst. In the present study, Zr-SBA-15 supports were prepared by the post synthesis and the direct synthesis method with different zirconia loading. Zr-SBA-15 supported NiMo catalysts were prepared by incipient wetness impregnation technique. Catalysts and supports were characterized by small angle X-ray scattering (SAXS), nitrogen adsorption/desorption (BET), powder X-ray diffraction (XRD), transmission electron spectroscopy (TEM), scanning electron microscopy (SEM), and Raman spectroscopy methods.<p>
Characterization of support confirmed that the zirconia was successfully incorporated in a mesoporous SBA-15 structure without significantly changing the textural properties of SBA-15. The performance of the Zr-SBA-15 supported NiMo catalysts was evaluated based on hydrodesulfurization and hydrodenitrogenation activities exhibited during hydrotreating of heavy gas oil derived from Athabasca bitumen at industrial operating condition (temperature 375-395 °C, pressure 8.9 MPa, LHSV 1.0 hr-1 and gas/oil ratio 600 Nm3/m3). The comparison of catalytic activities showed that the NiMo catalysts supported on Zr-SBA-15, prepared by direct and post synthesis method exhibited higher hydrotreating activity compared to SBA-15 supported catalyst. NiMo catalyst supported on Zr-SBA-15 with 23 wt% of ZrO2 loading, prepared by post synthesis method showed the highest activity among all the catalysts.<p>
After determining the best support, the optimum catalyst metal loadings on the Zr-SBA-15 support was found to be 17 wt% of Mo and 3.4 wt% of Ni. This catalyst also showed higher activity in mass basis for the hydrotreating of heavy gas oil compared to that of commercial hydrotreating catalyst.<p>
A kinetic study was performed on the optimum NiMo/Zr-SBA-15 catalyst to predict its HDS and HDN activities while varying the parameters of temperature, liquid hourly space velocity (LHSV), pressure and gas-to-oil ratio. Rate expressions were developed using Power Law and Langmuir-Hinshelwood model to predict the behavior of both the HDS and HDN reactions. Power law models were best fit with reaction orders of 1.8 and 1.3, and activation energies of 115 kJ/mol and 121 kJ/mol, for HDS and HDN reactions, respectively. The activation energies calculated using Langmuir-Hinshelwood model considering H2S inhibition were found to be 122 kJ/mol and 138 kJ/mol, for HDS and HDN reactions, respectively.
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Mesoporous carbon supported NiMo catalyst for the hydrotreating of coker gas oilNarayanasarma, Prabhu 11 July 2011 (has links)
New catalyst development for the hydrotreating process, employing functionalized mesoporous carbon (mC) support is studied. mC support was prepared by the volume templating of alkali modified SBA-15 using sucrose as the carbon source and then functionalized using nitric acid of various concentrations (upto 8M HNO3). A series of NiMo catalysts (12% Mo and 2.4% Ni) were prepared using these functionalized mC supports. The supports and catalysts were characterized by N2 physisorption, SAXS, XRD, FTIR, TGA, SEM, TEM, H2-TPR and HRTEM. SAXS results indicated mild reduction in ordered structure of mesoporous carbons after functionalization. N2 physisorption analysis indicated progressive reduction in surface area and pore volume with the increase in nitric acid concentration. Enhancement of surface functional groups and acidity after functionalization were observed through FTIR spectroscopy and Boehm titration. SEM images showed the retention of needle like morphology in all functionalized carbon supports. TEM images showed that the increase in nitric acid concentration causes excessive etching, resulting in the reduction of ordered structure of functionalized mesoporous carbons. Hydrotreating study of these NiMo/mC catalysts were carried out under industrial operating conditions in a laboratory scale trickle bed reactor using coker light gas oil derived from Athabasca bitumen as feedstock. NiMo catalyst supported on 6M acid treated mC (i.e. NiMo/mC-6M) showed the highest activity due to higher surface functional groups, higher acidity and better textural properties. The HDS and HDN activities of NiMo/mC-6M catalyst were higher than that of NiMo/ã-Al2O3 catalyst owing to lower support metal interaction (SMI), higher surface area and effective functionalization. Using the mC-6M support, NiMo catalysts with different metal loading (12 27% Mo, 2.4 to 5.4% Ni) were prepared and characterized. Hydrotreating activity study of these catalysts indicated that the catalyst with 22% Mo and 2.9% Ni loading was the optimum catalyst on 6M functionalized mC support. Higher metal loading (>22%Mo) led to excessive pore blockage and improper metal dispersion resulting in decreased activity. Kinetic study of the optimum catalyst was carried out by varying temperature (330°C to 370°C), gas-to-oil ratio (400 1000 Nm3/m3), LHSV (1.0 to 2.5 hr-1) and pressure (7.8 to 9.8 MPa) and the data was fitted by non-linear regression method using power law model. The calculated reaction orders and activation energies were 2.8, 1.5 and 189 KJ/mol, 98.9 KJ/mol for HDS and HDN, respectively. The results of HRTEM and H2-TPR indicated lower SMI in mC supported catalyst resulting in the generation of qualitatively Type-II like NiMoS phase on functionalized mC supports, which is considered to be very active for hydrotreating. The hydrotreating activity of the optimum catalyst was higher than that of commercial catalyst (supported on ã-Al2O3). Long term deactivation experiment carried out over a total period of 10 weeks confirmed the durability of NiMo/mC catalyst for the duration of operation. This study reveals the immense capability of functionalized mC supports to become the potential alternative catalyst support to conventional ã-Al2O3 for the hydrotreating of gas oil feedstocks.
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Matrix Fracture Interaction In Sandstone Rocks During Carbon Dioxide, Methane And Nitrogen InjectionBulbul, Sevtac 01 June 2012 (has links) (PDF)
The aim of the study is to investigate matrix-fracture interaction, gas oil gravity
drainage (GOGD) and diffusion mechanisms with CO2, N2 and CH4 gas injection
in a fractured system. Effects of injected gas type, initial gas saturation and
diffusion coefficient on oil recovery are studied by an experimental and
simulation work.
In the experimental study, Berea sandstone cores are placed in a core holder and
the space created around the core is considered as a surrounding fracture. System
is kept at a pressure of 250 psi by CO2, N2 and CH4 gases and at a reservoir
temperature of 70 ° / C.
Experiments with cores having similar initial saturations resulted in the highest ndecane
recovery in CO2 experiment followed by CH4 and N2. The highest solubility of CO2 in n-decane and density difference between CO2 and CO2-ndecane
mixture are considered as the reason of results.
CO2 injection tests with n-decane and brine saturated core with and without initial
gas saturation indicate that availability of initial gas saturation in matrix increased
recovery.
A simulation study is continued using CMG (Computer Modeling Group Ltd.)
WinProp (Microsoft Windows&trade / based Phase-Behavior and Fluid Property
Program) and GEM (Generalized Equation-of-State Model Compositional
Reservoir Simulator). Simulation results of CO2 experiment with initial gas show
that dominant effect of GOGD decreases and diffusion becomes more effective at
final production stages. Simulation study indicates an immediate, sharp decrease
in oil saturation in matrix. Oil in matrix migrates into fractures and moves
downward as a result of GOGD with gas injection.
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CO2 Minimum Miscibility Pressure and Recovery Mechanisms in Heterogeneous Low Permeability ReservoirsZhang, Kaiyi 16 September 2019 (has links)
Benefited from the efficiency of hydraulic fracturing and horizon drilling, the production of unconventional oil and gas resources, such as shale gas and tight oil, has grown quickly in 21th century and contributed to the North America oil and gas production. Although the new enhancing oil recover (EOR) technologies and strong demand spike the production of unconventional resources, there are still unknowns in recovery mechanisms and phase behavior in tight rock reservoirs. In such environment, the phase behavior is altered by high capillary pressure owing to the nanoscale pore throats of shale rocks and it may also influence minimum miscibility pressure (MMP), which is an important parameter controlling gas floods for CO2 injection EOR. To investigate this influence, flash calculation is modified with considering capillary pressure and this work implements three different method to calculate MMP: method of characteristics (MOC); multiple mixing cell (MMC); and slim-tube simulation. The results show that CO2 minimum miscibility pressure in nanopore size reservoirs are affected by gas-oil capillary pressure owing to the alternation of key tie lines in displacement. The values of CO2-MMP from three different methods match well.
Moreover, in tight rock reservoirs, the heterogeneous pore size distribution, such as the ones seen in fractured reservoirs, may affect the recovery mechanisms and MMP. This work also investigates the effect of pore size heterogeneity on multicomponent multiphase hydrocarbon fluid composition distribution and its subsequent influence on mass transfer through shale nanopores. According to the simulation results, compositional gradient forms in heterogeneous nanopores of tight reservoirs because oil and gas phase compositions depend on the pore size. Considering that permeability is small in tight rocks and shales, we expect that mass transfer within heterogeneous pore size porous media to be diffusion-dominated. Our results imply that there can be a selective matrix-fracture component mass transfer during both primary production and gas injection secondary recovery in fractured shale rocks. Therefore, molecular diffusion should not be neglected from mass transfer equations for simulations of gas injection EOR or primary recovery of heterogeneous shale reservoirs with pore size distribution. / Master of Science / The new technologies to recover unconventional resources in oil and gas industry, such as fracturing and horizontal drilling, boosted the production of shale gas and tight oil in 21st century and contributed to the North America oil and gas production. Although the new technologies and strong demand spiked the production of tight oil resources, there are still unknowns of oil and gas flow mechanisms in tight rock reservoirs. As we know, the oil and gas resources are stored in the pores of reservoir formation rock. During production process, the oil and gas are pushed into production wells by formation pressure. However, the pore radius of shale rock is extremely small (around nanometers), which reduces the flow rate of oil and gas and raises capillary pressure in pores. The high capillary pressure will alter the oil and gas phase behavior and it may influence the value of minimum miscibility pressure (MMP), which is an important design parameter for CO2 injection (an important technology to raise production). To investigate this influence, we changed classical model with considering capillary pressure and this modified model is implemented in different methods to calculate MMP. The results show that CO2 -MMP in shale reservoirs are affected by capillary pressure and the results from different methods match well. Moreover, in tight rock reservoirs, the heterogeneous pore size distribution, such as fractures in reservoirs, may affect the flow of oil and gas and MMP value. So, this work also investigates the effect of pore size heterogeneity on oil and gas flow mechanisms. According to the simulation results, compositional gradient forms in heterogeneous nanopores of tight reservoirs and this gradient will cause diffusion which will dominate the other fluid flow mechanisms. Therefore, we always need to consider molecular diffusion in the simulation model for shale reservoirs.
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Modelling and optimisation of oxidative desulphurization process for model sulphur compounds and heavy gas oil. Determination of Rate of Reaction and Partition Coefficient via Pilot Plant Experiment; Modelling of Oxidation and Solvent Extraction Processes; Heat Integration of Oxidation Process; Economic Evaluation of the Total Process.Khalfalla, Hamza Abdulmagid January 2009 (has links)
Heightened concerns for cleaner air and increasingly more stringent regulations on
sulphur content in transportation fuels will make desulphurization more and more
important. The sulphur problem is becoming more serious in general, particularly for
diesel fuels as the regulated sulphur content is getting an order of magnitude lower,
while the sulphur contents of crude oils are becoming higher. This thesis aimed to
develop a desulphurisation process (based on oxidation followed by extraction) with
high efficiency, selectivity and minimum energy consumption leading to minimum
environmental impact via laboratory batch experiments, mathematical modelling and
optimisation.
Deep desulphurization of model sulphur compounds (di-n-butyl sulphide, dimethyl
sulfoxide and dibenzothiophene) and heavy gas oils (HGO) derived from Libyan crude
oil were conducted. A series of batch experiments were carried out using a small reactor
operating at various temperatures (40 ¿ 100 0C) with hydrogen peroxide (H2O2) as
oxidant and formic acid (HCOOH) as catalyst. Kinetic models for the oxidation process
are then developed based on `total sulphur approach¿. Extraction of unoxidised and
oxidised gas oils was also investigated using methanol, dimethylformamide (DMF) and
N-methyl pyrolidone (NMP) as solvents. For each solvent, the `measures¿ such as: the
partition coefficient (KP), effectiveness factor (Kf) and extractor factor (Ef) are used to
select the best/effective solvent and to find the effective heavy gas oil/solvent ratios.
A CSTR model is then developed for the process for evaluating viability of the large
scale operation. It is noted that while the energy consumption and recovery issues could
be ignored for batch experiments these could not be ignored for large scale operation.
Large amount of heating is necessary even to carry out the reaction at 30-40 0C, the
recovery of which is very important for maximising the profitability of operation and
also to minimise environmental impact by reducing net CO2 release. Here the heat
integration of the oxidation process is considered to recover most of the external energy
input. However, this leads to putting a number of heat exchangers in the oxidation
process requiring capital investment. Optimisation problem is formulated using
gPROMS modelling tool to optimise some of the design and operating parameters (such
as reaction temperature, residence time and splitter ratio) of integrated process while
minimising an objective function which is a coupled function of capital and operating
costs involving design and operating parameters. Two cases are studied: where (i) HGO
and catalyst are fed as one feed stream and (ii) HGO and catalyst are treated as two feed
streams.
A liquid-liquid extraction model is then developed for the extraction of sulphur
compounds from the oxidised heavy gas oil. With the experimentally determined KP
multi stage liquid-liquid extraction process is modelled using gPROMS software and the
process is simulated for three different solvents at different oil/solvent ratios to select the best solvent, and to obtain the best heavy gas oil to solvent ratio and number of
extraction stages to reduce the sulphur content to less than 10 ppm.
Finally, an integrated oxidation and extraction steps of ODS process is developed based
on the batch experiments and modelling. The recovery of oxidant, catalyst and solvent
are considered and preliminary economic analysis for the integrated ODS process is
presented.
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Domestic sources of Ukraine's foreign policy : examining key cases of policy towards Russia, 1991-2009Kravets, Nadiya January 2012 (has links)
Ukraine’s foreign policy has puzzled observers since the dissolution of the Soviet Union due to its unusual inconsistency. This inconsistency exhibited itself in contradictory decisions by the Ukrainian executive carried out within a short period of time, which signalled either greater cooperation with Russia and relative cooling of relations with the West, or integration into Western institutions and worsening of the relations with Moscow. This study aims to explain the inconsistency by examining the sources of Ukraine’s foreign policy through process-tracing in four policy cases: Ukraine’s renouncement of nuclear weapons (1991-1994), the status of the Black Sea Fleet (1991-1997), the Odesa-Brody pipeline (2002-2004), and the 2006-2009 gas disputes. Contrary to dominant interpretations of Ukraine’s foreign policy vacillation that emphasise the role of external influences, especially that of Russia and the West, this study concludes that Ukraine’s inconsistent foreign policy decisions are best explained by domestic factors – intra-executive divisions and the influence of vested interests on policy-making. The work relies on the use of primary sources including archival research, elite interviews, and Ukrainian and Russian newspaper reports.
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Kinetic and Deactivation Studies of Hydrodesulfurization CatalystsSteiner, Petr January 2002 (has links)
<p>Hydrodesulfurization is an important part of the hydrotreating process. More stringent regulations on the quality of fuels bring new requirements to the catalytic processes. The removal of sulfur has become a key issue in the oil refining and this work aims to address several aspects of the process.</p><p>Kinetic studies of the hydrodesulfurization reaction over conventional (molybdenum-based) and new (Pt/Y-zeolite) catalysts are reported. The hydrodesulfurization of both the real oil (light gas oil from Statoil Mongstad refinery) and model compounds (thiophene and dibenzothiophene) over a NiMo/γ-Al<sub>2</sub>O<sub>3</sub> catalyst were studied. In a high-pressure study of the light gas oil, substituted alkyl-DBTs were found to be the most difficult to desulfurize and the order of reactivity was found to be DBT > 4-MDBT > 4,6-DMDBT. Steric hindrance together with electronic effects were identified as possible reasons for this behavior. The difference in reactivities of the individual compounds was found to decrease with the increasing reaction temperature. A gas chromatograph equipped with the atomic emission detector (GC-AED) was used for the analysis of the individual components of the oil.</p><p>The initial deactivation and the steady-state kinetics were studied during the HDS of thiophene at atmospheric pressure. Unpromoted Mo/γ-Al<sub>2</sub>O<sub>3</sub>, CoMo/γ-Al<sub>2</sub>O<sub>3</sub>, NiMo/γ-Al<sub>2</sub>O<sub>3</sub>, and phosphorus modified NiMo/γ-Al<sub>2</sub>O<sub>3</sub> were used for the deactivation study, while NiMo/γ-Al<sub>2</sub>O<sub>3</sub>,CoMo/γ-Al<sub>2</sub>O<sub>3</sub>, and Pt/Y-zeolite (with three different pretreatments) were used for the steadystate study. Several experiments related to the deactivation of Mo/γ-Al<sub>2</sub>O<sub>3</sub> and NiMo/γ-Al<sub>2</sub>O<sub>3 </sub>catalysts prepared with the chelating agent (NTA) were also performed and NTA was found to have no significant effect on the activity of the catalysts.</p><p>In the deactivation study, a fast initial decrease in the activity was observed on all the catalysts. However, nickel promoted catalysts were found to be more resistant to deactivation than unpromoted ones. The presence of phosphorus slightly increased the activity of the catalyst towards the thiophene HDS, but had no effect on the deactivation behavior. Several methods to regenerate the catalyst were investigated. During the resulfiding experiments, a difference between Mo/γ-Al<sub>2</sub>O<sub>3</sub> and NiMo/γ-Al<sub>2</sub>O<sub>3</sub> was observed. Deactivation of the Mo catalyst was more severe with increasing temperature, while for the NiMo catalyst the opposite behavior was observed. Carbon deposition on catalysts followed the similar trend: More carbon was observed on the Mo catalyst at higher temperatures, while the opposite is true for NiMo. The restoration of the activity of NiMo was complete, while the reactivation of the Mo catalyst was only partial. The results from the reactivation experiments with pure H<sub>2</sub> and inert gas (helium) suggest that several mechanisms of the restoration of activity exist: Resulfiding of the desulfided active sites, hydrogenation and removal of the deposited carbonaceous species, and the desorption of the reactants and products from the active sites of the catalyst. Based on the observed results, the higher hydrogenation activity of nickel is assumed to be the reason for the behavior. Hydrogenation causes the faster removal of the deposited carbonaceous species and this leads to the conclusion that the desulfiding of the active sites and the adsorption of the reaction species is significantly less pronounced on the NiMo/γ-Al<sub>2</sub>O<sub>3 </sub>catalyst.</p><p>Characterization studies show differences between standard and NTA-based catalysts. The higher amount of carbon on the NTA catalysts is attributed to the presence of the carboncontaining precursor - NTA. The changes in the surface area and the pore volume were observed only during the sulfiding process. In the case of standard catalysts the surface area and the pore volume decreased, while for the NTA-based catalysts the opposite is true. No change in the surface area and the pore volume with the increasing time on stream indicates that the deactivation is not due to structural changes of the catalyst. The amount of sulfur was found to be constant during the time on stream for all the catalysts.</p><p>In the steady-state study of the HDS of thiophene, CoMo and NiMo catalysts were found to be equally active. The activity of the Pt/Y-zeolite catalyst was found to be comparable to conventional catalysts when based on the amount of active material, but a fast deactivation was observed. The product selectivities during the HDS of thiophene were found to be the same for all standard catalysts, but slightly different for the Pt/Y-zeolite catalyst. This was attributed to a higher hydrogenation activity of the Pt/Y-zeolite catalyst. </p><p>The inhibition effect of other sulfur compounds and aromatics on the high-pressure hydrodesulfurization of dibenzothiophene (DBT), the so-called “matrix effect” was studied. Thiophene and DMDS have the same inhibiting effect on the total conversion of DBT, but differences exist in the effect on the selectivities of the products at low concentrations. The results indicate that the inhibiting effect of H<sub>2</sub>S on the direct desulfurization route is stronger than the effect of thiophene on the hydrogenation pathway. In the study of aromatics, both toluene and naphthalene affect the total conversion of DBT. Naphthalene was found to be a much stronger inhibitor and inhibits mainly the direct desulfurization pathway, while the hydrogenation route is more affected by the presence of toluene.</p>
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Kinetic and Deactivation Studies of Hydrodesulfurization CatalystsSteiner, Petr January 2002 (has links)
Hydrodesulfurization is an important part of the hydrotreating process. More stringent regulations on the quality of fuels bring new requirements to the catalytic processes. The removal of sulfur has become a key issue in the oil refining and this work aims to address several aspects of the process. Kinetic studies of the hydrodesulfurization reaction over conventional (molybdenum-based) and new (Pt/Y-zeolite) catalysts are reported. The hydrodesulfurization of both the real oil (light gas oil from Statoil Mongstad refinery) and model compounds (thiophene and dibenzothiophene) over a NiMo/γ-Al2O3 catalyst were studied. In a high-pressure study of the light gas oil, substituted alkyl-DBTs were found to be the most difficult to desulfurize and the order of reactivity was found to be DBT > 4-MDBT > 4,6-DMDBT. Steric hindrance together with electronic effects were identified as possible reasons for this behavior. The difference in reactivities of the individual compounds was found to decrease with the increasing reaction temperature. A gas chromatograph equipped with the atomic emission detector (GC-AED) was used for the analysis of the individual components of the oil. The initial deactivation and the steady-state kinetics were studied during the HDS of thiophene at atmospheric pressure. Unpromoted Mo/γ-Al2O3, CoMo/γ-Al2O3, NiMo/γ-Al2O3, and phosphorus modified NiMo/γ-Al2O3 were used for the deactivation study, while NiMo/γ-Al2O3,CoMo/γ-Al2O3, and Pt/Y-zeolite (with three different pretreatments) were used for the steadystate study. Several experiments related to the deactivation of Mo/γ-Al2O3 and NiMo/γ-Al2O3 catalysts prepared with the chelating agent (NTA) were also performed and NTA was found to have no significant effect on the activity of the catalysts. In the deactivation study, a fast initial decrease in the activity was observed on all the catalysts. However, nickel promoted catalysts were found to be more resistant to deactivation than unpromoted ones. The presence of phosphorus slightly increased the activity of the catalyst towards the thiophene HDS, but had no effect on the deactivation behavior. Several methods to regenerate the catalyst were investigated. During the resulfiding experiments, a difference between Mo/γ-Al2O3 and NiMo/γ-Al2O3 was observed. Deactivation of the Mo catalyst was more severe with increasing temperature, while for the NiMo catalyst the opposite behavior was observed. Carbon deposition on catalysts followed the similar trend: More carbon was observed on the Mo catalyst at higher temperatures, while the opposite is true for NiMo. The restoration of the activity of NiMo was complete, while the reactivation of the Mo catalyst was only partial. The results from the reactivation experiments with pure H2 and inert gas (helium) suggest that several mechanisms of the restoration of activity exist: Resulfiding of the desulfided active sites, hydrogenation and removal of the deposited carbonaceous species, and the desorption of the reactants and products from the active sites of the catalyst. Based on the observed results, the higher hydrogenation activity of nickel is assumed to be the reason for the behavior. Hydrogenation causes the faster removal of the deposited carbonaceous species and this leads to the conclusion that the desulfiding of the active sites and the adsorption of the reaction species is significantly less pronounced on the NiMo/γ-Al2O3 catalyst. Characterization studies show differences between standard and NTA-based catalysts. The higher amount of carbon on the NTA catalysts is attributed to the presence of the carboncontaining precursor - NTA. The changes in the surface area and the pore volume were observed only during the sulfiding process. In the case of standard catalysts the surface area and the pore volume decreased, while for the NTA-based catalysts the opposite is true. No change in the surface area and the pore volume with the increasing time on stream indicates that the deactivation is not due to structural changes of the catalyst. The amount of sulfur was found to be constant during the time on stream for all the catalysts. In the steady-state study of the HDS of thiophene, CoMo and NiMo catalysts were found to be equally active. The activity of the Pt/Y-zeolite catalyst was found to be comparable to conventional catalysts when based on the amount of active material, but a fast deactivation was observed. The product selectivities during the HDS of thiophene were found to be the same for all standard catalysts, but slightly different for the Pt/Y-zeolite catalyst. This was attributed to a higher hydrogenation activity of the Pt/Y-zeolite catalyst. The inhibition effect of other sulfur compounds and aromatics on the high-pressure hydrodesulfurization of dibenzothiophene (DBT), the so-called “matrix effect” was studied. Thiophene and DMDS have the same inhibiting effect on the total conversion of DBT, but differences exist in the effect on the selectivities of the products at low concentrations. The results indicate that the inhibiting effect of H2S on the direct desulfurization route is stronger than the effect of thiophene on the hydrogenation pathway. In the study of aromatics, both toluene and naphthalene affect the total conversion of DBT. Naphthalene was found to be a much stronger inhibitor and inhibits mainly the direct desulfurization pathway, while the hydrogenation route is more affected by the presence of toluene.
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