Zugl.: Stuttgart, Univ., Diss., 2005.

Techn. University, Diss., 2005--Darmstadt.

The trend towards a more circular economy presents a unique challenge for the pyrometallurgical engineer. Secondary feeds bring complexity to the smelter in the form of non-traditional chemistries and minor elements. Models of furnaces will play an important role in this paradigm. Models should be able to predict operations in dynamic systems that do not always operate at equilibrium.The development of a top submerged lance (TSL) model was the subject of this study because the TSL has proven to be capable of treating secondary materials.The furnace consists of a vertical cylindrical vessel, containing molten slag and bullion at the bottom. A lance enters through the roof and the tip is submerged in the slag, into which gas and fuel are blown. Secondary or primary feeds, fluxes and reductants can be fed to the furnace. The reactions and interplay between the liquid phases, gas and added reductants set the temperatures and partial oxygen pressures in the furnace. The Connected Local Equilibria (CLE) method was followed to model the furnace. This approach offers the benefit that speciation can be modelled simultaneously for many elements from thermochemical databases. The methodology is to divide the furnace into several equilibrium volumes, based on expected material flows. With each time step, equilibrium in each volume is calculated by Gibbs free energy minimization. Material is then exchanged between volumes according to expected flows. To validate the method, small scale crucible experiments were carried out. Molten lead-containing ferric calcium silicate slags (PbO-FCS slag, also containing GeO2, TeO2 and SnO2 in concentrations ˂ 1 wt%) were reduced under controlled CO/CO2 atmospheres to produce lead bullion. The kinetics of the process were measured. Similar experiments were carried out with a copper-containing ferric calcium silicate system. The CLE method was applied to simulate the data, using HSC Sim software. The crucible was divided into four equilibrium volumes: slag-gas contact; slag; slag-hearth contact; hearth. The gas flowrate to the slag-gas contact was determined by following a rate-law in the form of chemical reaction control (e.g. Rg-s = kapp.pCO (mol O.cm-2.s-1)). By using a single fitting factor (kapp), the dynamic behaviour of lead and the minor elements (tin, tellurium, germanium) could be predicted. The same method was successfully used for the CuO-FCS system. The use of this method enhanced understanding of the experiments, by showing the component speciation during reduction. Full-scale TSL models were then developed using HSC Chemistry software and SimuSage software. In both cases the CLE method was applied. The flow patterns in the furnace were gleaned from published computational fluid dynamics (CFD) work. The interface areas were not known, and assumptions thus needed to be made to model an industrial process for lead-oxide FCS slag reduction. It was shown that the model can provide useful insight into real-world problems. Two branches of modelling might develop from this work. In one, CFD work can quantify interface areas in the furnace, so that CLE models similar to the current work are possible. In the second, only bulk fluid movement might be used. In either case, this work validates the approach of using a thermochemical approach to model kinetics.:1 INTRODUCTION 1.1 THE METALLURGICAL CHALLENGE TO ACHIEVE A CIRCULAR ECONOMY 1.2 APPLICATION OF UNIT MODELS IN TECHNO-ECONOMIC, EXERGY AND ENVIRONMENTAL FOOTPRINT ANALYSES 1.3 FOCUS OF THE CURRENT WORK 2 RESEARCH OBJECTIVES 3 LITERATURE REVIEW 3.1 LEAD METALLURGY (INCLUDING WEEE) 3.2 COPPER METALLURGY 3.3 EQUILIBRIUM BEHAVIOUR OF MINOR ELEMENTS IN LEAD AND COPPER METALLURGY 3.4 SLAG REDUCTION KINETICS 3.5 TSL FURNACE 3.6 MODELLING OF BATH-TYPE SMELTERS 3.6.3 CFD Modelling 4 EXPERIMENTAL METHODOLOGY 4.1 MASTER SLAG PREPARATION 4.2 EXPERIMENTAL SETUP 4.3 REDUCTION EXPERIMENT PROCEDURE 4.4 LIST OF EXPERIMENTS 4.5 ANALYTICAL METHOD 4.6 REACTION OF SLAGS WITH CRUCIBLE WALLS 5 EXPERIMENTAL ERROR EVALUATION 5.1 ERROR IN MASTER SLAG COMPOSITION MEASUREMENTS 5.2 REPEAT TESTS 5.3 EXPERIMENTAL ERROR 6 MODELLING OF KINETICS WITH HSC SIM 6.1 HSC CHEMISTRY DYNAMIC MODULE AND CONNECTED LOCAL EQUILIBRIA MODELLING 6.2 RESULTS FOR MODELLING LEAD EXPERIMENTAL RESULTS WITH HSC CHEMISTRY 6.3 RESULTS FOR MODELLING COPPER EXPERIMENTAL RESULTS WITH HSC CHEMISTRY 7 TSL MODEL IN HSC CHEMISTRY 7.1 FLUID FLOW IN TSL FOR CONNECTED LOCAL EQUILIBRIA MODELLING 7.2 TANKS AND OPERATIONS IN HSC SIM MODEL 7.3 EXAMPLE OF HSC SIM CLE MODEL APPLICATION 8 TSL MODEL ON SIMUSAGE PLATFORM 8.1 METHOD FOR SIMUSAGE MODEL 8.2 SPECIES SELECTION IN SIMUSAGE MODEL 8.3 EXAMPLE OF SIMUSAGE CLE MODEL APPLICATION 9 COMPARISON OF HSC SIM AND SIMUSAGE RESULTS 10 CRITICAL ANALYSIS OF MODEL METHODOLOGY 10.1 MEASUREMENT OF BULK VOLUME COMPOSITIONS 10.2 HEAT TRANSFER IN HSC SIM AND SIMUSAGE MODELS 10.3 USING BULK FLUID FLOWS VS INTERFACE APPROACH 11 CONCLUSIONS 11.1 MOTIVATION 11.2 LABORATORY KINETIC MEASUREMENTS AND MODELLING WITH CLE METHOD 11.3 TSL MODELLING WITH HSC SIM AND SIMUSAGE 12 REFERENCES

Die Proteinfaltung ist ein Prozess der molekularen Selbstorganisation, bei dem sich eine lineare Kette von Aminosäuren zu einer definierten, funktionellen dreidimensionalen Struktur zusammensetzt. Der Prozess der Faltung ist ein thermisch getriebener diffusiver Prozess durch eine Gibbs-Energie-Landschaft im Konformationsraum für die Struktur der minimalen Energie. Während dieses Prozesses zeigt die freie Enthalpie des Systems nicht immer eine monotone Abnahme; stattdessen führt eine suboptimale Kompensation der Enthalpie- und der Entropieänderung während jedes Faltungsschrittes zur Bildung von Freien-Enthalpie-Faltungsbarrieren. Diese Barrieren und damit verbundenen hochenergetischen Übergangszustände, die wichtige Informationen über Mechanismen der Proteinfaltung enthalten, sind jedoch kinetisch unzugänglich. Um den Prozess der Barrierebildung und die strukturellen Merkmale von Übergangszuständen aufzudecken, werden Proteine genutzt, die über barrierefreie Pfade falten – so genannte “downhill folder“. Aufgrund der geringen Faltungsbarrieren werden wichtige Interaktionen der Faltung zugänglich und erlauben Einblicke in die ratenbegrenzenden Faltungsvorgänge. In dieser Arbeit vergleichen wir die Faltungsdynamiken von drei verschiedenen Varianten eines Lambda-Repressor-Fragments, bestehend aus den Aminosäuren 6 bis 85: ein Zwei-Zustands-Falter λWT (Y22W) und zwei downhill-folder-artige Varianten, λYA (Y22W/Q33Y/ G46,48A) und λHA (Y22W/Q33H/G46,48A). Um auf die Kinetik und die strukturelle Dynamik zu greifen zu können, werden Einzelmolekülkraftspektroskopische Experimente mit optische Pinzetten mit Submillisekunden- und Nanometer-Auflösung verwendet. Ich fand, dass die niedrige denaturierende Kraft die Mikrosekunden Faltungskinetik von downhill foldern auf eine Millisekunden-Zeitskala verlangsamt, sodass das System für Einzelmolekülstudien gut zugänglich ist. Interessanterweise zeigten sich unter Krafteinwirkung die downhill-folder-artigen Varianten des Lambda-Repressors als kooperative Zwei-Zustands-Falter mit deutlich unterschiedlicher Faltungskinetik und Kraftabhängigkeit. Drei Varianten des Proteins zeigten ein hoch konformes Verhalten unter Last. Die modellfreie Rekonstruktion von Freien-Enthalpie-Landschaften ermöglichte es uns, die feinen Details der Transformation des Zwei-Zustands-Faltungspfad direkt in einen downhill-artigen Pfad aufzulösen. Die Auswirkungen von einzelnen Mutationen auf die Proteinstabilität, Bildung der Übergangszustände und die konformationelle Heterogenität der Faltungs- und Entfaltungszustände konnten beobachtet werden. Interessanterweise zeigen unsere Ergebnisse, dass sich die untersuchten Varianten trotz der ultraschnellen Faltungszeit im Bereich von 2 μs in einem kooperativen Prozess über verbleibende Energiebarrieren falten und entfalten, was darauf hindeutet, dass wesentlich schnellere Faltungsraten notwendig sind um ein downhill Limit vollständig zu erreichen. / Protein folding is a process of molecular self-assembly in which a linear chain of amino acids assembles into a defined, functional three-dimensional structure. The process of folding is a thermally driven diffusive search on a free-energy landscape in the conformational space for the minimal-energy structure. During that process, the free energy of the system does not always show a monotonic decrease; instead, sub-optimal compensation of enthalpy and entropy change during each folding step leads to formation of folding free-energy barriers. However, these barriers, and associated high-energy transition states, that contain key information about mechanisms of protein folding, are kinetically inaccessible. To reveal the barrier-formation process and structural characteristics of transition states, proteins are employed that fold via barrierless paths – so-called downhill folders. Due to the low folding barriers, the key folding interactions become accessible, yielding insights about the rate-limiting folding events. Here, I compared the folding dynamics of three different variants of a lambda repressor fragment, containing amino acids 6 to 85: a two-state folder λWT (Y22W) and two downhill-like folding variants, λYA (Y22W/Q33Y/G46,48A) and λHA (Y22W/Q33H/G46,48A). To access the kinetics and structural dynamics, single-molecule optical tweezers with submillisecond and nanometer resolution are used. I found that force perturbation slowed down the microsecond kinetics of downhill folders to a millisecond time-scale, making it accessible to single-molecule studies. Interestingly, under load, the downhill-like variants of lambda repressor appeared as cooperative two-state folders with significantly different folding kinetics and force dependence. The three protein variants displayed a highly compliant behaviour under load. Model-free reconstruction of free-energy landscapes allowed us to directly resolve the fine details of the transformation of the two-state folding path into a downhill-like path. The effect of single mutations on protein stability, transition state formation and conformational heterogeneity of folding and unfolding states was observed. Noteworthy, our results demonstrate, that despite the ultrafast folding time in a range of 2 µs, the studied variants fold and unfold in a cooperative process via residual barriers, suggesting that much faster folding rate constants are required to reach the full-downhill limit.

Die Proteinfaltung ist ein Prozess der molekularen Selbstorganisation, bei dem sich eine lineare Kette von Aminosäuren zu einer definierten, funktionellen dreidimensionalen Struktur zusammensetzt. Der Prozess der Faltung ist ein thermisch getriebener diffusiver Prozess durch eine Gibbs-Energie-Landschaft im Konformationsraum für die Struktur der minimalen Energie. Während dieses Prozesses zeigt die freie Enthalpie des Systems nicht immer eine monotone Abnahme; stattdessen führt eine suboptimale Kompensation der Enthalpie- und der Entropieänderung während jedes Faltungsschrittes zur Bildung von Freien-Enthalpie-Faltungsbarrieren. Diese Barrieren und damit verbundenen hochenergetischen Übergangszustände, die wichtige Informationen über Mechanismen der Proteinfaltung enthalten, sind jedoch kinetisch unzugänglich. Um den Prozess der Barrierebildung und die strukturellen Merkmale von Übergangszuständen aufzudecken, werden Proteine genutzt, die über barrierefreie Pfade falten – so genannte “downhill folder“. Aufgrund der geringen Faltungsbarrieren werden wichtige Interaktionen der Faltung zugänglich und erlauben Einblicke in die ratenbegrenzenden Faltungsvorgänge. In dieser Arbeit vergleichen wir die Faltungsdynamiken von drei verschiedenen Varianten eines Lambda-Repressor-Fragments, bestehend aus den Aminosäuren 6 bis 85: ein Zwei-Zustands-Falter λWT (Y22W) und zwei downhill-folder-artige Varianten, λYA (Y22W/Q33Y/ G46,48A) und λHA (Y22W/Q33H/G46,48A). Um auf die Kinetik und die strukturelle Dynamik zu greifen zu können, werden Einzelmolekülkraftspektroskopische Experimente mit optische Pinzetten mit Submillisekunden- und Nanometer-Auflösung verwendet. Ich fand, dass die niedrige denaturierende Kraft die Mikrosekunden Faltungskinetik von downhill foldern auf eine Millisekunden-Zeitskala verlangsamt, sodass das System für Einzelmolekülstudien gut zugänglich ist. Interessanterweise zeigten sich unter Krafteinwirkung die downhill-folder-artigen Varianten des Lambda-Repressors als kooperative Zwei-Zustands-Falter mit deutlich unterschiedlicher Faltungskinetik und Kraftabhängigkeit. Drei Varianten des Proteins zeigten ein hoch konformes Verhalten unter Last. Die modellfreie Rekonstruktion von Freien-Enthalpie-Landschaften ermöglichte es uns, die feinen Details der Transformation des Zwei-Zustands-Faltungspfad direkt in einen downhill-artigen Pfad aufzulösen. Die Auswirkungen von einzelnen Mutationen auf die Proteinstabilität, Bildung der Übergangszustände und die konformationelle Heterogenität der Faltungs- und Entfaltungszustände konnten beobachtet werden. Interessanterweise zeigen unsere Ergebnisse, dass sich die untersuchten Varianten trotz der ultraschnellen Faltungszeit im Bereich von 2 μs in einem kooperativen Prozess über verbleibende Energiebarrieren falten und entfalten, was darauf hindeutet, dass wesentlich schnellere Faltungsraten notwendig sind um ein downhill Limit vollständig zu erreichen.:I Theoretical background 1 1 Introduction 3 2 Protein folding: the downhill scenario 5 2.1 Protein folding as a diffusion on a multidimensional energy landscape 5 2.2 Downhill folding proteins 7 2.2.1 Thermodynamic description of downhill folders 7 2.2.2 Identification criteria for downhill folders 8 2.3 Lambda repressor as a model system for studying downhill folding 9 2.3.1 Wild-type lambda repressor fragment λ{6-85} 10 2.3.2 Acceleration of λ{6-85} folding by specifific point mutations 11 2.3.3 The incipient-downhill λYA and downhill λHA variants 14 2.4 Single-molecule techniques as a promising tool for probing downhill folding dynamics 17 3 Single-molecule protein folding with optical tweezers 19 3.1 Optical tweezers 19 3.1.1 Working principle of optical tweezers 19 3.1.2 The optical tweezers setup 21 3.2 The dumbbell assay 22 3.3 Measurement protocols 23 3.3.1 Constant-velocity experiments 23 3.3.2 Constant-trap-distance experiments (equilibrium experiments) 24 4 Theory and analysis of single-molecule trajectories 27 4.1 Polymer elasticity models 27 4.2 Equilibrium free energies of protein folding in optical tweezers 28 4.3 Signal-pair correlation analysis 29 4.4 Force dependence of transition rate constants 29 4.4.1 Zero-load extrapolation of rates: the Berkemeier-Schlierf model 30 4.4.2 Detailed balance for unfolding and refolding data 31 4.5 Direct measurement of the energy landscape via deconvolution 32 II Results 33 5 Efficient strategy for protein-DNA hybrid formation 35 5.1 Currently available strategies for protein-DNA hybrid formation 35 5.2 Novel assembly of protein-DNA hybrids based on copper-free click chemistry 37 5.3 Click-chemistry based assembly preserves the native protein structure 40 5.4 Summary 42 6 Non-equilibrium mechanical unfolding and refolding of lambda repressor variants 45 6.1 Non-equilibrium unfolding and refolding of lambda repressor λWT 45 6.2 Non-equilibrium unfolding and refolding of incipient-downhill λYA and downhill λHA variants of lambda repressor 48 6.3 Summary 52 7 Equilibrium unfolding and refolding of lambda repressor variants 53 7.1 Importance of the trap stiffness to resolve low-force nanometer transitions 54 7.2 Signal pair-correlation analysis to achieve millisecond transitions 56 7.3 Force-dependent equilibrium kinetics of λWT 59 7.4 Equilibrium folding of incipient-downhill λYA and downhill λHA variants of lambda repressor 61 7.5 Summary 65 8 Model-free energy landscape reconstruction for λWT, incipient-downhill λYA and downhill λHA variants 69 8.1 Direct observation of the effect of a single mutation on the conformational heterogeneity and protein stability 71 8.2 Artifacts of barrier-height determination during deconvolution 75 8.3 Summary 76 9 Conclusions and Outlook 79 / Protein folding is a process of molecular self-assembly in which a linear chain of amino acids assembles into a defined, functional three-dimensional structure. The process of folding is a thermally driven diffusive search on a free-energy landscape in the conformational space for the minimal-energy structure. During that process, the free energy of the system does not always show a monotonic decrease; instead, sub-optimal compensation of enthalpy and entropy change during each folding step leads to formation of folding free-energy barriers. However, these barriers, and associated high-energy transition states, that contain key information about mechanisms of protein folding, are kinetically inaccessible. To reveal the barrier-formation process and structural characteristics of transition states, proteins are employed that fold via barrierless paths – so-called downhill folders. Due to the low folding barriers, the key folding interactions become accessible, yielding insights about the rate-limiting folding events. Here, I compared the folding dynamics of three different variants of a lambda repressor fragment, containing amino acids 6 to 85: a two-state folder λWT (Y22W) and two downhill-like folding variants, λYA (Y22W/Q33Y/G46,48A) and λHA (Y22W/Q33H/G46,48A). To access the kinetics and structural dynamics, single-molecule optical tweezers with submillisecond and nanometer resolution are used. I found that force perturbation slowed down the microsecond kinetics of downhill folders to a millisecond time-scale, making it accessible to single-molecule studies. Interestingly, under load, the downhill-like variants of lambda repressor appeared as cooperative two-state folders with significantly different folding kinetics and force dependence. The three protein variants displayed a highly compliant behaviour under load. Model-free reconstruction of free-energy landscapes allowed us to directly resolve the fine details of the transformation of the two-state folding path into a downhill-like path. The effect of single mutations on protein stability, transition state formation and conformational heterogeneity of folding and unfolding states was observed. Noteworthy, our results demonstrate, that despite the ultrafast folding time in a range of 2 µs, the studied variants fold and unfold in a cooperative process via residual barriers, suggesting that much faster folding rate constants are required to reach the full-downhill limit.:I Theoretical background 1 1 Introduction 3 2 Protein folding: the downhill scenario 5 2.1 Protein folding as a diffusion on a multidimensional energy landscape 5 2.2 Downhill folding proteins 7 2.2.1 Thermodynamic description of downhill folders 7 2.2.2 Identification criteria for downhill folders 8 2.3 Lambda repressor as a model system for studying downhill folding 9 2.3.1 Wild-type lambda repressor fragment λ{6-85} 10 2.3.2 Acceleration of λ{6-85} folding by specifific point mutations 11 2.3.3 The incipient-downhill λYA and downhill λHA variants 14 2.4 Single-molecule techniques as a promising tool for probing downhill folding dynamics 17 3 Single-molecule protein folding with optical tweezers 19 3.1 Optical tweezers 19 3.1.1 Working principle of optical tweezers 19 3.1.2 The optical tweezers setup 21 3.2 The dumbbell assay 22 3.3 Measurement protocols 23 3.3.1 Constant-velocity experiments 23 3.3.2 Constant-trap-distance experiments (equilibrium experiments) 24 4 Theory and analysis of single-molecule trajectories 27 4.1 Polymer elasticity models 27 4.2 Equilibrium free energies of protein folding in optical tweezers 28 4.3 Signal-pair correlation analysis 29 4.4 Force dependence of transition rate constants 29 4.4.1 Zero-load extrapolation of rates: the Berkemeier-Schlierf model 30 4.4.2 Detailed balance for unfolding and refolding data 31 4.5 Direct measurement of the energy landscape via deconvolution 32 II Results 33 5 Efficient strategy for protein-DNA hybrid formation 35 5.1 Currently available strategies for protein-DNA hybrid formation 35 5.2 Novel assembly of protein-DNA hybrids based on copper-free click chemistry 37 5.3 Click-chemistry based assembly preserves the native protein structure 40 5.4 Summary 42 6 Non-equilibrium mechanical unfolding and refolding of lambda repressor variants 45 6.1 Non-equilibrium unfolding and refolding of lambda repressor λWT 45 6.2 Non-equilibrium unfolding and refolding of incipient-downhill λYA and downhill λHA variants of lambda repressor 48 6.3 Summary 52 7 Equilibrium unfolding and refolding of lambda repressor variants 53 7.1 Importance of the trap stiffness to resolve low-force nanometer transitions 54 7.2 Signal pair-correlation analysis to achieve millisecond transitions 56 7.3 Force-dependent equilibrium kinetics of λWT 59 7.4 Equilibrium folding of incipient-downhill λYA and downhill λHA variants of lambda repressor 61 7.5 Summary 65 8 Model-free energy landscape reconstruction for λWT, incipient-downhill λYA and downhill λHA variants 69 8.1 Direct observation of the effect of a single mutation on the conformational heterogeneity and protein stability 71 8.2 Artifacts of barrier-height determination during deconvolution 75 8.3 Summary 76 9 Conclusions and Outlook 79