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Discolouring of grape juice concentrate : causes and possible ways of inhibitionLoedolff, Matthys Johannes 12 1900 (has links)
Thesis (MScEng) -- University of Stellenbosch, 2004. / ENGLISH ABSTRACT: The grape juice concentrate (GJC) plant of the KWV at Robertson spent
significant amounts of money on the decolourisation of grape juice
concentrate. A chemically activated powdered activated carbon (PAC)
purchased from Norit, namely CA1, was used as decolourisation product.
Apart from the expenses involved, it contributed largely to the solid waste
produced at this plant. A way was sought to minimise or prevent GJC
discolourisation (and possibly solid waste) without increasing operating
expenses.
Browning reactions in GJC are as old as the product itself. Numerous
researchers have studied the origins of these reactions, the reactants and
products involved, as well as the reaction kinetics of these reactions. From
the work of these researchers four possible browning reaction pathways
were identified, namely:
• enzymatic oxidative browning,
• non-enzymatic oxidative browning,
• non-enzymatic browning (the Maillard reaction), and
• caramelisation.
It was also identified that 5-hydroxymethylfurfural (HMF) are indicative of
the browning potential of GJC. A method to analyse for HMF
(quantitative and qualitative) was develop for the purposes of this study,
namely positive electron-spray ionisation preceded by high-pressure liquid
chromatography (HPLC) and followed by dual mass spectrometry. This
method showed good repeatability and was used to analyse all samples
generated during this study. It was confirmed that the manufacturing process at this plant favours nonenzymatic
browning reactions, since mild heat treatment deactivates
enzymes. Further investigation indicated that the overruling browning
reaction on this plant was non-enzymatic oxidative browning. It was
shown that neither the presence, nor the absence of protein had any effect
on the rate of formation of HMF. It was, however, confirmed that HMF
formation could be attributed to high temperatures and prolonged exposure
to these temperatures.
Other adsorption products were evaluated against the then current PAC
(CA1), namely a steam activated PAC supplied by Norit, SA4, and a
polymeric adsorbent, Polyclar V (polyvinylpolypyrrolidone/PVPP). Both
SA4 and PVPP indicated superior HMF adsorption capacities. Replacing
CA1 with SA4 could result in operating expenses savings and possible
solid waste reduction. However, PVPP were too expensive to be
considered an economically viable replacement for CA1.
Improved concentration technologies such as reverse osmosis (RO)
membrane concentration followed by centrifugal evaporation (CE) or twostage
CE should be considered as possible replacement for the existing
concentration technology (multi-stage falling film evaporator). This
should decrease heat treatment/exposure by more than 90% and thus
reduce browning significantly. An added advantage could be the reduction
of solid waste, since less (if not no) decolourisation will be required.
Alternatively, juice should be stored with added sulphur dioxide (SO2),
since it was shown that this juice contained much lower HMF
concentrations than diluted concentrate (stored for the same time). This
should reduce heat exposure by up to 50% and thus minimise browning
reactions. / AFRIKAANSE OPSOMMING: Die druiwesapkonsentraat (DSK) aanleg van die KWV in Robertson het
jaarliks aansienlike bedrae geld spandeer tydens die ontkleuringsproses van
DSK. ‘n Chemies geaktiveerde verpoeierde koolstof (GVK) verkrygbaar
van Norit, naamlik CA1, is gebruik as ontkleuringsproduk. Buiten die
kostes verbonde aan hierdie produk het dit ook grootliks bygedra tot
soliede afval by hierdie aanleg. Oplossings is gesoek om die
verbruining/ontkleuring van DSK (en dalk ook soliede afval) te verminder
(of selfs te voorkom) sonder om bedryfskostes te verhoog.
Verbruiningsreaksies in DSK bestaan al so lank soos DSK self. Verskeie
navorsers het die oorsake, reaktante, produkte en reaksiekinetika van
hierdie reaksies oor die jare heen bestudeer. Uit die werk van sommige
van hierdie navorsers kon vier moontlike verbruiningsreaksieroetes
geïdentifiseer word, naamlik:
• ensiematiese oksidatiewe verbruining,
• nie-ensiematiese oksidatiewe verbruining,
• nie-ensiematiese verbruining (die Maillard-reaksie), en
• karamelisering.
Daar was verder geïdentifiseer dat 5-hidroksiemetielfurfuraal (HMF)
aanduidend is van die verbruiningspotensiaal van DSK. ‘n Analitiese
metode (kwalitatief en kwantitatief) om vir HMF te analiseer is vir die doel
van hierdie studie ontwikkel, naamlik positiewe elektronsproei ionisasie,
voorafgegaan deur hoëdruk vloeistof chromatografie en gevolg deur
dubbele massa spektrometrie. Hierdie analitiese metode het goeie
herhaalbaarheid getoon en was deurgaans gebruik om monsters te analiseer
gedurende hierdie studie. Dit was bevestig dat die vervaardigingsproses by hierdie aanleg nieensiematiese
verbruiningsreaksies begunstig, aangesien geredelike
hittebehandeling ensieme deaktiveer. Verdere navorsing het getoon dat die
oorheersende verbruiningsreaksies by hierdie aanleg nie-ensiematiese
oksidatief van aard is. Resultate het getoon dat proteinstabiliteit geen
invloed op die vormingstempo van HMF het nie. Dit was egter bevestig
dat vorming van HMF direk verband hou met hoë temperature en lang
blootstellingsperiodes aan hierdie temperature.
Ander adsorpsieprodukte was vergelyk met die huidige GVK (CA1),
naamlik ‘n stoom geaktiveerde verpoeierde koolstof (Norit se SA4) en ‘n
polimeriese adsorbant, Polyclar V (polivinielpolipirrolidoon/PVPP). Beide
SA4 en PVPP het CA1 oortref wat betref HMF adsorpsie. Moontlike
bedryfskostebesparings (en soliede afval verminderings) potensiaal bestaan
indien CA1 vervang word met SA4. Die teenoorgestelde is egter waar vir
PVPP wat bedryfskoste aangaan.
Instede van die huidige verdampinstegnologie, naamlik vallendefilmverdamping,
hoort verbeterde konsentrasietegnologieë soos tru-osmose
membraankonsentrasie gevolg deur sentrifugale verdamping, of,
alternatiewelik, twee-stadium sentrifugale verdamping, orrweeg te word.
Op hierdie wyse behoort hittebehandeling (en dus verbruining) met sowat
90% verminder te word. ‘n Moonlike addisionele voordeel is die
vermindering van soliede afval aangesien minder ontkleuring nodig sal
wees.
Indien die verbeterde tegnologieë te duur is moet daar gekyk word daarna
om die ongekonsentreerde sap met addisionele swaweldioksied (SO2) te
stoor, aangesien veel laer HMF konsentrasies in sulke sap waargeneem is
as in verdunde direkte konsentraat wat vir dieselfde typerk gestoor is. Hittebehandeling sal op hierdie wyse met tot 50% verminder word (en dus
verbruining ook).
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Tertiary biovalorisation of Grape pomaceAngadam, Justine Oma January 2018 (has links)
Thesis (Masters of Environmental Health)--Cape Peninsula University of Technology, 2018. / In the Western Cape, South Africa and other regions globally, grape pomace (GP) is one of the abundant agro-waste from the winery industry. This study reports on the hyper-extraction of fermentable sugars from GP treated with white rot fungi (WRF) Phanerochaete chrysosporium BKMF 1767 to facilitate improved biovalorisation for total reducing sugars (TRS) extraction in conjunction with Nepenthes mirabilis digestive fluids. TRS were quantified using the 3,5-dinitrosalicylic acid (DNS) reagent method. The free readily dissolvable sugars from the GP recorded for the bio-treated (BT) samples was 206.39 ± 0.06 mg/L and for the untreated (UT) samples was 271.05 ± 0.02 mg/L. Overall, the TRS yield for the Bio-treated (BT) and untreated (UT) samples was recorded as 205.68 ± 0.09 and 380.93 ± 0.14 mg/L, respectively, using hot water pretreatment (HWP) with 2266.00 ± 0.73 (BT) and 2850.68 ± 0.31 mg/L (UT), respectively, for dilute acid pretreatment (DAP); with 2068.49 ± 6.02 (BT) and 2969.61 ± 8.054 mg/L (UT) respectively, using the cellulase pretreatment (CP) method. Using the HWP as a reference, the relative increases imparted by the biotreatment was higher (51%) for DAP and low (33%) for CP. The combination of conventional used pre-treatment methods (hot water pretreatment, dilute acid pre-treatment, and cellulase pre-treatment) in a single pot system was also done while monitoring the total residual phenolics (TRPCs) in the samples. Furthermore, powder X-ray diffraction (pXRD) were used to measure the crystallinity index (CrI) and functional groups of pre- and post-pretreated GP to ascertain the efficiency of the pre-treatment methods, with quantification of lignin, holocellulose, and ash. Overall, the TRS yield for N. mirabilis pre-treated agro-waste was 951 mg/L ± 4.666 mg/L, with biomass having a lower CrI of 33%, and 62% residual lignin content. Furthermore, reduced TRPCs were observed in hydrolysate, suggesting limited inhibitory by-product formation during N. mirabilis pre-treatment
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Avaliação do potencial antioxidante de coprodutos de indústrias de suco de uva e de vinho visando sua aplicação em linguiça de frangoCasagrande, Maira 05 June 2014 (has links)
CAPES / A busca por produtos naturais e os riscos para a saúde decorrentes do consumo de
antioxidantes sintéticos incentivam a investigação para a descoberta de novas fontes
potenciais de compostos bioativos. A produção de vinho e suco de uva geram
grandes quantidades de coprodutos ricos em compostos fenólicos que podem ser
utilizados como antioxidantes naturais. Este estudo teve como objetivo avaliar as
melhores condições de extração de compostos bioativos, através de um
planejamento fatorial fracionário 24-1, de um coproduto oriundo do processamento da
indústria de sucos de uvas (BUS – Bagaço de Uvas Suco) e de um coproduto
oriundo do processamento da indústria de vinhos (BUV – Bagaço de Uvas Vinho). E,
após a determinação da melhor condição para ambos os coprodutos, avaliar a
atividade antioxidante utilizando diferentes metodologias de quantificação, sendo
que dentre as duas amostras (BUS e BUV), a que obtivesse maior potencial
antioxidante, seria testada no processamento de linguiça frescal de frango com
intuito de verificar a inibição da formação de malonaldeído em comparação ao
antioxidante sintético ES (eritorbato de sódio). Para a extração dos compostos
bioativos as variáveis independentes estudadas foram: tipo de coproduto (BUS ou
BUV), temperatura do banho-maria (40 ou 60 °C), tempo de extração dos compostos
bioativos (15 ou 45 minutos) e o tipo de solvente utilizado (acetona 80% ou etanol
80%). Os extratos dos coprodutos foram analisados em termos do conteúdo total de
compostos fenólicos por Folin-Ciocalteu e atividade sequestradora do radical DPPH•
(variáveis dependentes). A atividade sequestradora de radicais livres nos 16 testes
gerados variaram 65-149 μmol Trolox.g-¹ e compostos fenólicos totais entre 18-35
mg GAE.g-¹ (equivalente ácido gálico). A análise de regressão linear mostrou que
mais de 97% da variabilidade dos dados foi explicada pelo modelo gerado para a
variável dependente atividade antioxidante e 93% para compostos fenólicos totais.
Levando-se em conta os pontos ótimos de extração para BUS e BUV, fixaram-se
extrações com acetona 80%, 60°C, durante 15 minutos para BUS e 45 minutos para
BUV. Sob essas condições de extração, BUS apresentou: atividade antioxidante
pelo método DPPH (IC50), ABTS•+, FRAP, e percentual de inibição do sistema de β-
caroteno/ácido linoleico em valores de 349 μg.mL-1, 334 mmol TEAC.g-1, 151 mmol
Fe²+.g-1 e 73%, respectivamente. Enquanto BUV resultaram em 489 μg.mL-1, 249
umol TEAC.g-1, 111 umol Fe²+.g-1 e 68%, respectivamente. As respostas do
planejamento fatorial mostraram que BUS teve o maior teor de compostos fenólicos
e atividade antioxidante quando comparados ao BUV, em suas melhores condições.
Foram elaboradas quatro formulações de linguiça frescal de carne de frango:
amostra controle (sem antioxidantes – T1), amostra contendo antioxidante sintético a
0,01% (T2), amostra contendo 2 mg.g-1 de extrato de BUS (T3) e uma amostra
contendo 4 mg.g-1 de BUS (T4). Para a elaboração das linguiças com extrato de
BUS, utilizou-se o extrato da melhor condição, determinada pelo planejamento
fatorial (acetona 80%, 60°C, 15 minutos), sendo que os extratos foram evaporados e
liofilizados. Os parâmetros físico-químicos e microbiológicos das formulações T1, T2,
T3 e T4, resultaram em valores que estão em concordância com as legislações
vigentes. A cor sofreu variações durante o tempo de armazenamento das linguiças
frescais de frango, sendo que T3 e T4 foram os tratamento que tiveram maior ΔE e
menores valores de L*. Os tratamentos T1 e T2 obtiveram maiores valores de a*, b*
e C*. O pH decaiu, para as quatro formulações de linguiças, variando de 6,71 a 5,99,
entre os tratamentos. Para medir a oxidação lipídica foi utilizada a metodologia
TBARS. As amostras contendo BUS foram capazes de inibir a oxidação lipídica. No
tempo de 8 dias de armazenamento a 4°C, em relação ao controle, T2 conseguiu
inibir a formação de malonaldeído em 0,31%, enquanto que os tratamentos
contendo 2 e 4 mg.g-1 de extrato liofilizado de BUS (T3 e T4) inibiram 55% e 73%
respectivamente. / The search for natural products and the risk to human health due to consumption of
synthetic antioxidants encourage research for the discovery of new potential sources
of bioactive compounds. The production of wine and grape juice generates large
amounts of pomace rich in phenolic compounds that can be used as natural
antioxidants. The objective of this work was to evaluate the extraction of bioactive
compounds from pomace of grape juice (BUS) and wine (BUV) industry using a 24-1
fractional factorial design. After the determination of the better extraction condition for
both co-products, was determinate with the total antioxidant activity using different
determination methodology, and among the two samples (BUS and BUV), which
obtained the largest quantifications by these methodologies, would be tested in the
processing of chicken sausage in order to verify the inhibition of formation of
malondialdehyde compared to synthetic antioxidant ES (sodium erythorbate)The
independent variables studied were grape fruit pomace (GJP) and grape wine
pomace (GWP), both temperature (40 and 60°C), extraction time of compounds (15-
45 min), and solvent type (acetone and ethanol, 80%). Co-products extracts were
analyzed in terms of the contents of TPC by Folin Ciocalteu and scavenging activity
of the DPPH• radical. After determining the best extraction method of bioactive
compounds in each pomace (GJP and GWP), we determined the amount of
antioxidants required to decrease the initial concentration of DPPH at 50% (IC50),
ABTS• radical scavenging activity, Ferric Reducing Antioxidant Power (FRAP), and
inhibition percentage by autoxidation of the system of β-carotene/linoleic acid. The
DPPH radical scavenging activity in the 16 tests ranged from 65-149 μmol Trolox.g-1,
and the TPC from 18-35 mg GAE.g-1 (gallic acid equivalent). The statistical analysis
explains the significance of the effects and coefficients of the model generated in
terms of their antioxidant activities. The linear regression analysis showed that the
model generated explain more than 93% of the data variability. Thus, for both
pomaces, acetone 80% was the best solvent for the extraction of antioxidant
compounds and the ideal extraction temperature was 60°C. However, the best
extraction time for GJP was 15 min and for GWP, 45 min. Under these extraction
conditions, GJP showed activity in the DPPH method (EC50), ABTS•+, FRAP, and
inhibition percentage at 339 μg.mL-1, 334 μmol TEAC.g-1, 151 μmol Fe2+.g-1and 73%,
respectively. The values for GWP were 489 μg.mL-1, 249 μmol TEAC.g-1, 111 μmol
Fe2+.g-1 and 68%, respectively. The responses of the factorial design showed that
GJP had higher contents of phenolic compounds and antioxidant activity than GWP
in its better extractions conditions. Was formulated four different chicken meat
sausages: control sample (without antioxidant – T1), sample containing synthetic
antioxidant 0.01% (T2), sample containing 2mg.g-1 of GJP extract (T3) and a sample
containing 4 mg.g-1 of GJP extract (T4), the GJP extract was utilized lyophilized and
in your optimized condition according to the factorial design (acetone 80%, 60ºC, 15
minutos), and the extracts were route-evaporated and lyophilized. The
physicochemical and microbiological parameters of all formulations resulted in values
that are consistent with current laws. Was observed color variations during the
storage period of fresh chicken sausages, treatments T3 and T4 had the highest ΔE
and the smaller L * values. T1 and T2 treatments had higher values of a *, b * and C
*. The pH showed a reduction for the four formulations of sausages, ranging from
6.71 to 5.99, between treatments. To measure lipid oxidation TBARS methodology
was used. Samples containing BUS were able to inhibit lipid oxidation. At time 8 days
of storage at 4 ° C, compared to the control, T2 could inhibit the formation of
malonaldehyde 0.31%, while the treatments with 2 ad 04 mg.g-1 of lyophilized BUS
extract (T3 and T4) inhibited 55% and 73% respectively.
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