This diploma thesis deals and comprehensively unifies the theoretical knowledge in the field of turning, grooving and parting of material. Furthermore, the thesis also deals with the theory of cutting tool materials as well as tool’s construction and shape characteristics. In the practical part of the thesis there is proposed procedure and conditions necessary to perform the experiment of the tool force loaded measurements, as well as the technical description of the grooving process. Last but not the least, all the measured data is evaluated and plotted into dependencies, from which the results and recommendations for the optimal groove cutting with the particular cutting tool are made.

O torneamento radial é um processo de usinagem usado na indústria metal mecânica para o corte de peças, abertura de canais ou faceamento. Esta pode ser considerada uma operação crítica devido à forma geométrica da ferramenta e aos movimentos de corte. Isto gera a necessidade de aplicação de fluidos de corte, normalmente em abundância, na região de corte. Considerando como funções destes fluidos o arrefecimento, a lubrificação e a expulsão do cavaco, sua aplicação durante essa operação é de suma importância. Várias pesquisas visam restringir o uso de tais fluidos, seja por critérios econômicos, ambientais ou sanitários. Neste contexto, o uso da técnica de mínima quantidade de lubrificante (MQL) vem ganhando espaço nos meios produtivos. Embora seja aplicada há anos em diferentes processos de usinagem, existem poucos relatos sobre a aplicação de MQL em operações de torneamento radial; no mesmo seguimento, a aplicação de ar comprimido (ACO) vai ao encontro do conceito de usinagem ambientalmente amigável. Assim, este trabalho apresenta uma análise comparativa na aplicação de lubrificantes em abundância (ABD), em MQL e o uso de ACO no torneamento radial do aço SAE 1045 para diferentes condições de corte. Na investigação, foram consideradas as forças geradas durante o processo, as rugosidades e o desvio dimensional das superfícies usinadas, e o desgaste da ferramenta. Observou-se que os esforços gerados com MQL foram similares ou inferiores aos gerados com ABD. A mesma tendência foi observada no perfil de rugosidade, predominando valores inferiores. O MQL possibilita um corte mais estável durante a vida da ferramenta, reduzindo a ocorrência de desgaste e prolongando sua vida útil, minimiza a oscilação axial e a flexão da ferramenta, reduz as rugosidades e minimiza os desvios dimensionais. Assim, pode-se afirmar que a aplicação da técnica por MQL é viável no torneamento radial do aço SAE 1045. / Radial turning is a machining process used in the metalworking industry for parting off, grooving or facing operations. This can be considered a critical operation due to the geometric shape of the tool and the cutting movements. This generates the need for application of cutting fluids, usually in abundance, in the cutting region. Considering as functions of these fluids the cooling, lubrication and expulsion of the chip, their application during this operation is of paramount importance. Several researches aim to restrict the use of such fluids, either by economic, environmental or sanitary criteria. In this context, the use of the minimum quantity of lubricant (MQL) technique has been gaining ground in the productive media. Although it has been applied for years in different machining processes, there are few reports on the application of MQL in radial turning operations; at the same time, the application of compressed air (ACO) meets the concept of environmentally friendly machining. Thus, this work presents a comparative analysis on the application of abundant lubricants (ABD) in MQL and the use of ACO in radial turning of SAE 1045 steel for different cutting conditions. In the investigation, the forces generated during the process, the roughness and the dimensional deviation of the machined surfaces and the tool wear were considered. It was observed that the machining forces generated with MQL were similar or inferior to those generated with ABD. The same tendency was observed in the profile of roughness, predominating lower values. MQL enables a more stable cut during tool life, reducing the occurrence of wear and extending tool life, minimizes axial oscillation and tool flexion, reduces roughness and minimizes dimensional deviations. Thus, it can be indicated that the application of the technique by MQL is feasible in the radial turning of SAE 1045 steel.

The processes of grain boundary grooving and cathode voiding which are important in determining the life times of thin films connecting the transistors in an integrated circuit are investigated by introducing a new mathematical model, which flows from the fundamental postulates of irreversible thermodynamics, accounting for the effects of applied electric field and thermal stresses. The extensive computer studies on the triple junction displacement dynamics shows that it obeys the first order reaction kinetics at the transient stage, which is followed by the familiar time law as , in the normalized time and space domain, at the steady state regime in the absence of the electric field (EF). The application of EF doesn&rsquo / t modify this time law very / but puts only an abrupt upper limit for the groove depth and fixes the total elapse time for that event, which is found to be inversely proportional with the electron wind intensity parameter. The drift in the cathode edge due to the surface diffusion along the side walls is simulated under the constant current regime. An analytical formula is obtained in terms of system parameters, which shows well defined threshold level for the onset of electromigration induced cathode drift, showing an excellent agreement with the reported experimental values in the literature.

O torneamento radial é um processo de usinagem usado na indústria metal mecânica para o corte de peças, abertura de canais ou faceamento. Esta pode ser considerada uma operação crítica devido à forma geométrica da ferramenta e aos movimentos de corte. Isto gera a necessidade de aplicação de fluidos de corte, normalmente em abundância, na região de corte. Considerando como funções destes fluidos o arrefecimento, a lubrificação e a expulsão do cavaco, sua aplicação durante essa operação é de suma importância. Várias pesquisas visam restringir o uso de tais fluidos, seja por critérios econômicos, ambientais ou sanitários. Neste contexto, o uso da técnica de mínima quantidade de lubrificante (MQL) vem ganhando espaço nos meios produtivos. Embora seja aplicada há anos em diferentes processos de usinagem, existem poucos relatos sobre a aplicação de MQL em operações de torneamento radial; no mesmo seguimento, a aplicação de ar comprimido (ACO) vai ao encontro do conceito de usinagem ambientalmente amigável. Assim, este trabalho apresenta uma análise comparativa na aplicação de lubrificantes em abundância (ABD), em MQL e o uso de ACO no torneamento radial do aço SAE 1045 para diferentes condições de corte. Na investigação, foram consideradas as forças geradas durante o processo, as rugosidades e o desvio dimensional das superfícies usinadas, e o desgaste da ferramenta. Observou-se que os esforços gerados com MQL foram similares ou inferiores aos gerados com ABD. A mesma tendência foi observada no perfil de rugosidade, predominando valores inferiores. O MQL possibilita um corte mais estável durante a vida da ferramenta, reduzindo a ocorrência de desgaste e prolongando sua vida útil, minimiza a oscilação axial e a flexão da ferramenta, reduz as rugosidades e minimiza os desvios dimensionais. Assim, pode-se afirmar que a aplicação da técnica por MQL é viável no torneamento radial do aço SAE 1045. / Radial turning is a machining process used in the metalworking industry for parting off, grooving or facing operations. This can be considered a critical operation due to the geometric shape of the tool and the cutting movements. This generates the need for application of cutting fluids, usually in abundance, in the cutting region. Considering as functions of these fluids the cooling, lubrication and expulsion of the chip, their application during this operation is of paramount importance. Several researches aim to restrict the use of such fluids, either by economic, environmental or sanitary criteria. In this context, the use of the minimum quantity of lubricant (MQL) technique has been gaining ground in the productive media. Although it has been applied for years in different machining processes, there are few reports on the application of MQL in radial turning operations; at the same time, the application of compressed air (ACO) meets the concept of environmentally friendly machining. Thus, this work presents a comparative analysis on the application of abundant lubricants (ABD) in MQL and the use of ACO in radial turning of SAE 1045 steel for different cutting conditions. In the investigation, the forces generated during the process, the roughness and the dimensional deviation of the machined surfaces and the tool wear were considered. It was observed that the machining forces generated with MQL were similar or inferior to those generated with ABD. The same tendency was observed in the profile of roughness, predominating lower values. MQL enables a more stable cut during tool life, reducing the occurrence of wear and extending tool life, minimizes axial oscillation and tool flexion, reduces roughness and minimizes dimensional deviations. Thus, it can be indicated that the application of the technique by MQL is feasible in the radial turning of SAE 1045 steel.

O torneamento radial é um processo de usinagem usado na indústria metal mecânica para o corte de peças, abertura de canais ou faceamento. Esta pode ser considerada uma operação crítica devido à forma geométrica da ferramenta e aos movimentos de corte. Isto gera a necessidade de aplicação de fluidos de corte, normalmente em abundância, na região de corte. Considerando como funções destes fluidos o arrefecimento, a lubrificação e a expulsão do cavaco, sua aplicação durante essa operação é de suma importância. Várias pesquisas visam restringir o uso de tais fluidos, seja por critérios econômicos, ambientais ou sanitários. Neste contexto, o uso da técnica de mínima quantidade de lubrificante (MQL) vem ganhando espaço nos meios produtivos. Embora seja aplicada há anos em diferentes processos de usinagem, existem poucos relatos sobre a aplicação de MQL em operações de torneamento radial; no mesmo seguimento, a aplicação de ar comprimido (ACO) vai ao encontro do conceito de usinagem ambientalmente amigável. Assim, este trabalho apresenta uma análise comparativa na aplicação de lubrificantes em abundância (ABD), em MQL e o uso de ACO no torneamento radial do aço SAE 1045 para diferentes condições de corte. Na investigação, foram consideradas as forças geradas durante o processo, as rugosidades e o desvio dimensional das superfícies usinadas, e o desgaste da ferramenta. Observou-se que os esforços gerados com MQL foram similares ou inferiores aos gerados com ABD. A mesma tendência foi observada no perfil de rugosidade, predominando valores inferiores. O MQL possibilita um corte mais estável durante a vida da ferramenta, reduzindo a ocorrência de desgaste e prolongando sua vida útil, minimiza a oscilação axial e a flexão da ferramenta, reduz as rugosidades e minimiza os desvios dimensionais. Assim, pode-se afirmar que a aplicação da técnica por MQL é viável no torneamento radial do aço SAE 1045. / Radial turning is a machining process used in the metalworking industry for parting off, grooving or facing operations. This can be considered a critical operation due to the geometric shape of the tool and the cutting movements. This generates the need for application of cutting fluids, usually in abundance, in the cutting region. Considering as functions of these fluids the cooling, lubrication and expulsion of the chip, their application during this operation is of paramount importance. Several researches aim to restrict the use of such fluids, either by economic, environmental or sanitary criteria. In this context, the use of the minimum quantity of lubricant (MQL) technique has been gaining ground in the productive media. Although it has been applied for years in different machining processes, there are few reports on the application of MQL in radial turning operations; at the same time, the application of compressed air (ACO) meets the concept of environmentally friendly machining. Thus, this work presents a comparative analysis on the application of abundant lubricants (ABD) in MQL and the use of ACO in radial turning of SAE 1045 steel for different cutting conditions. In the investigation, the forces generated during the process, the roughness and the dimensional deviation of the machined surfaces and the tool wear were considered. It was observed that the machining forces generated with MQL were similar or inferior to those generated with ABD. The same tendency was observed in the profile of roughness, predominating lower values. MQL enables a more stable cut during tool life, reducing the occurrence of wear and extending tool life, minimizes axial oscillation and tool flexion, reduces roughness and minimizes dimensional deviations. Thus, it can be indicated that the application of the technique by MQL is feasible in the radial turning of SAE 1045 steel.

Master´s thesis deals with modern cutting tools for grooving and cutting-off. The main part of this project is analysis of forces in the process of grooving by using two types of chip breaker and their influence on the shape of the chip.

The aim of this study is to develop a theoretical basis and to perform computational experiments for understanding the grain boundary (GB) grooving in polycrystalline thin film metallic conductors (interconnects) by anisotropic surface diffusion due to capillary, electromigration and elastostatic forces. To this end, irreversible thermo&ndash / kinetics of surfaces and interfaces with triple junction singularities is elaborated, and the resulting well-posed moving boundary value problem is solved using the front&ndash / tracking method. To simulate the strain conditions of the interconnects during service, the problem is addressed within the framework of isotropic linear elasticity in two dimensions (plane strain condition). In the formulation of stress induced surface diffusion, not only the contribution due to elastic strain energy density (ESED) but also that of the elastic dipole tensor interactions (EDTI) between the stress field and the mobile atomic species (monovacancies) is considered. In computation of the elastostatic and electrostatic fields the indirect boundary element method (IBEM) with constant and straight boundary elements is utilized. The resulted non&ndash / linear partial differential equation is solved numerically by Euler&rsquo / s method of finite differences. The dynamic computer simulation experiments identify well known GB groove shapes and shed light on their growing kinetics. They also allow generating some scenarios under several conditions regarding to the applied force fields and/or physicochemical parameters. The destruction of groove symmetry, termination of the groove penetration with isotropic surface diffusivity, ridge/slit formations with anisotropic diffusivity and the role played by the wetting parameter are all identified for electromigration conditions. The kinetics of accelerated groove deepening with an applied tensile stress is examined in connection with GB cavity growth models in the literature and a diffusive micro-crack formation is reported at the groove tip for high stresses. On the other hand, the use of EDTI provided a means to dynamically simulate GB ridges under compressive stress fields with surface diffusion. An incubation time for hillock growth and a crossover depth over which GB migration becomes energetically favorable is defined and discussed in this context.

The presented diploma thesis is divided into two parts. The theoretical part deals with modern catting tools for grooving and cutting-off, choice of material of catting inserts, and with types of tool wear and their classification. The second part of the thesis deals with calculation of volumetric wear of catting tool for grooving. There was measured the power load of the new and worn tool in the experimental part and the observed data were evaluated by software. The graphs of power load and volumetric wear of tool were created.

The thesis focuses on the technology of production of the turbine-type component in Edwards company. It specifically focuses on the part of the turning production, in which in the first part an analysis of the component and the technologicity of its construction is created. Problematic aspects are analysed in terms of material structure and procedure technology. An evaluation of the former and the new supplier is made in terms of rationalization of material structure and their statistical evaluation of rationalization improvement towards keeping to geometrical tolerances. Grooving tools greatly influence the overall machining time during turning. An experiment is made to find out the measured values of the radial forces, the process of chip formation and surface roughness during grooving. The technology of procedure further deals with rationalization of the current machine OKUMA LU25-M and purchase of a new machine Mori Seiki NTX 2000, for which new tool equipment is made in cooperation with Walter company. The final technical-economical evaluation sums up all findings from the research of the given issue. In the discussion, further continuation is suggested for the research in the development and for the continuously controlled component productivity.

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