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The purpose of the project was to examine fiber optic sensors for the measurement of pressure, skin friction, temperature, and heat flux in high Reynolds number, supersonic flow. Using a standard fiber optic signal conditioning unit (specifically a broadband interferometric system using spectra), the work centered around determining under what conditions these sensors will work effectively and quantifying the total system limitations. An interferometric-based, fiber optic skin friction sensor was developed for the measurement of wall shear stress in complex, supersonic flows. This sensor type was tested successfully in laminar, incompressible flow, and supersonic flow up to Mach 1.92, Mach 2.4 and 3.0 flow, in which the sensor operated with varying success. A micromachined, fiber optic pressure sensor was also tested in these supersonic conditions, also with varying success. The accurate operation of these sensors was found to be tied to the flow conditions and the fiber optic, signal processing system. A correlation was found to exist between the energy of the flow, either through its dynamic pressure or through external disturbances such as shocks or separation, and the noise in the signals, expressed by the variance of the gap estimate, for the pressure and skin friction sensors in these flows. The energy of the flow couples with the mechanical properties of the sensor reducing the fringe contrast of the signal used by the optical signal processing system to determine a gap estimate. As the energy of the flow is increased and the sensor is excited, the fringe contrast is reduced. A practical limit of a normalized fringe contrast of 0.10 was found for producing accurate gap estimates in real flows. A consequence is that there is a limit to the dynamic pressure of the flow for the sensors to operate accurately, which is demonstrated by the varying success of the supersonic wind tunnel tests. This correlation is sensor specific, meaning that sensors can be designed to operate successfully in any flow. Also, the signal processing system, which forms the other end of the total system, could be improved to allow accurate measurements with the current sensors. / Ph. D.

A convenient method for testing and calibrating surface perfusion sensors has been developed. A phantom tissue model is used to mimic the non-directional blood flow of tissue perfusion. A computational fluid dynamics (CFD) model was constructed in Fluent to design the phantom tissue and validate the experimental results. The phantom perfusion system was used with a perfusion sensor based on the clearance of thermal energy. A heat flux gage measures the heat flux response of tissue when a thermal event (convective cooling) is applied. The blood perfusion and contact resistance are estimated by a parameter estimation code. From the experimental and analytical results, it was concluded that the probe displayed good measurement repeatability and sensitivity. The experimental perfusion measurements in the tissue were in good agreement with those of the CFD models and demonstrated the value of phantom tissue system. This simple, cost effective, and noninvasive convective blood perfusion system was then tested in animal models. The perfusion system was evaluated for repeatability and sensitivity using isolated rat liver and exposed rat kidney tests. Perfusion in the isolated liver tests was varied by controlling the flow of the perfusate into the liver, and the perfusion in the exposed kidney tests was varied by temporarily occluding blood flow through the renal artery and vein. The perfusion estimated by the convective perfusion probe was in good agreement with that of the metered flow of perfusate into the liver model. The liver tests indicated that the probe can be used to detect small changes in perfusion (0.005 ml/ml/s). The probe qualitatively tracked the changes in the perfusion in kidney model due to occlusion of the renal artery and vein. / Ph. D.

This effort is focused on the design, calibration, and implementation of a high temperature heat flux sensor for thermal systems research and testing. The High Temperature Heat Flux Sensor (HTHFS) was designed to survive in the harsh thermal environments typically encountered in hypersonic flight, combustion and propulsion research, and large-scale fire testing. The sensor is capable of continuous use at temperatures up to 1000 â ¦C. Two methods for steady-state calibration of the HTHFS at elevated temperatures have been developed as a result of this research. The first method employs a water-cooled heat flux sensor as a reference standard for the calibration. The second method utilizes a blackbody radiant source and a NIST calibrated optical pyrometer as the calibration standard. The HTHFS calibration results obtained from both methods compare favorably with the theoretical sensitivity versus temperature model. Implementation of the HTHFS in several types of transient thermal testing scenarios is also demonstrated herein. A new data processing technique is used to interpret the measurements made by the HTHFS. The Hybrid Heat Flux (HHF) method accounts for the heat flow through the sensor and the heat storage in the sensor, and thus renders the HTHFS virtually insensitive to the material on which it is mounted. The calibrated output of the HTHFS versus temperature ensures accuracy in the measurements made by the sensor at high operating temperatures. / Ph. D.

No / A 2D finite element model of frictional heating in a pad-disc brake system is proposed for analyzing the heat partition and heat flux at the pad/disc interface during braking. And further find out how long the model can reach a thermal stable situation. The temperature on the friction surfaces of automotive brake is an influential factor of the brake performance. A formulation of friction heat generation during braking with constant velocity is presented, and the effects of thermal contact resistance on a contact surface are simulated by ABAQUS with different thermal contact conductance/clearance settings. The heat partition at contact surface with different time instants are analyzed. Results show that the heat partition along the interface is affected by the interface contact pressure and the thermal contact conductance. Additionally, results based upon the proposed model show that at normal thermal contact conductance conditions, typically 104 W/m2K for friction brake applications, the heat partition and the interface temperature become sensitive to the interface pressure variation, in comparison with that under ideal high thermal contact conductance condition (or low thermal contact resistance condition), typically 106 W/m2K. The comparison between results from simulations with different interface thermal conductance values indicate the parameters are sensitive in normal thermal conductance applications and how thermal conductance affect brake performance. And it is worthy to try control interface thermal conductance by using different pad/disc materials to make interface thermal conductance at a proper value.

Two rapid-response thin-film heat flux gage systems have been used to measure time-resolved unsteady heat transfer signals. The Heat Flux Microsensor is a passive gage which measures the temperature difference across a thin thermal resistance. The second sensor, an actively powered gage operated by a constant temperature anemometer, measures heat flux by measuring dissipated power. These gages have frequency performance windows of 50 kHz and 250 Hz, respectively. Each gage was calibrated for both steady and unsteady response. They were then placed at a flow stagnation point. A velocity probe is positioned outside the boundary layer adjacent to the gage. Simultaneous monitoring of these signals allowed the time-resolved documentation of the effects of local freestream turbulence on boundary layer heat transfer. The resulting time traces indicate a direct correlation between the turbulent velocity fluctuations and heat flux variation. The effects of apparent single-frequency turbulent components are isolated on both the velocity and heat flux signals. These signals are analyzed to determine their relative amplitude and phase characteristics. The results are compared to similar relationships characterized in regularly pulsating laminar flow regimes. / Master of Science

Laser cutting is a widely used technology for precision cutting of various materials, in-cluding mild structural steel. It involves the use of a high-powered laser beam to melt, burn, or vaporize the material, resulting in a clean and accurate cut. This doctoral thesis presents a comprehensive investigation of the laser cutting process for mild structural steels. To understand the thermal effects on the steel workpiece, an analytical model for the laser cutting heat source is proposed, which takes into account laser source geometry variation along the cut edge thickness. A modified heat source based on a Gaussian dis-tribution is used to model the heat flux as a combination of laser beam and heat produced by the reaction of oxygen with iron. The proposed model allows the laser cutting process to be simulated as a function of cutting speed, laser power, and shape of the heat flux. The FE method is employed to predict both temperature and stress fields in the cutting section considering the solid-state phase transformation during and after the laser cutting process. Optical microscopy, scanning electron microscopy and microhardness measure-ments are employed to observe morphological and metallurgical changes in the cutting sections, and the stress is detected using the X-ray diffraction methodology. The residual stress field surrounding the cutting edges is experimentally examined, and the results are compared to those anticipated by the developed model. An accurate temperature distri-bution field is obtained and validated by microstructural solid phases of the cut specimens. Consequently, residual stresses are also validated by comparing experimental measure-ments and outputs of the FE model. The study also investigates the optimization of laser cutting parameters for achieving, in agreement with the standard EN ISO 9013, quality cut surface requirements, such as roughness and perpendicularity. The trial-and-error method used in the past is incompat-ible with environment-friendly processes. Hence, to study the effects of cutting parameters on the target parameters and to collect data, an experimental campaign is carried out on a 12 mm thickness low carbon steel grade S235 cut by a 4kW fiber laser. A multi-objective optimization based on both a genetic algorithm and Kriging method is carried out to in-vestigate the correlations between input and target parameters as well as to find the op-timal laser cutting parameters to achieve the minimum roughness and perpendicularity. The applicability of the Kriging method to laser cutting processes is highlighted by the agreement between predicted cut quality and experimental results, provided by additional specimens cut with laser parameter sets obtained by a Pareto front. Overall, the investi-gated model offers important details on the physical procedures that occur during the laser cutting process and provides useful insights for selecting the optimal sets of laser cutting parameters for different applications.

The study of the products of combustion continues to have real-world relevance since the primary cause of death in building fires is smoke inhalation, with the majority of deaths from carbon monoxide, CO, poisoning. An experimental study was conducted to examine upper-layer structure plus provide an initial characterization of a new compartment with a doorway. An additional study of the relationship between heat flux from external burning in a hallway and levels of carbon monoxide is also reported. Tests were conducted in a new ½ scale ISO compartment with a fully scaled doorway, using n-hexane pool fires within the center of the compartment. Upper-layer sampling at eight locations in the compartment has shown that the compartment upper-layer is relatively uniform in species mole fractions, yields, and temperature. Sampling in the front upper-layer of the compartment was performed for a series of experiments where the equivalence ratio was varied. Temperatures, species mole fractions, species yields, and doorway flows were found to have definite trends, which agreed with previous studies. The heat flux study utilized a reduced scale compartment with a separate inlet and an exit vent, which connected into the side of an attached hallway, forming an L-shape. For two cases of a deep and shallow hallway upper-layer a direct relationship between flames in the upper-layer and total heat flux was measured. High heat flux was found to only denote those areas were flames are present and is not related to the levels of CO present or oxidized in the hallway. / Master of Science

A non-invasive blood perfusion system has been developed and tested in a phantom tissue and an animal model. The system uses a small sensor with a laminated flat thermocouple to measure the heat transfer response to an arbitrary thermal event (convective or conductive) imposed on the tissue surface. Blood perfusion and contact resistance are estimated by comparing heat flux data with a mathematical model of the tissue. The perfusion system was evaluated for repeatability and sensitivity using both a phantom tissue test stand and exposed rat liver tests. Perfusion in the phantom tissue tests was varied by controlling the flow of water into the phantom tissue test section, and the perfusion in the exposed liver tests was varied by temporarily occluding blood flow through the portal vein. The phantom tissue tests indicated that the probe can be used to detect small changes in perfusion (0.009 ml/ml/s). The probe qualitatively tracked the changes in the perfusion of the liver model due to occlusion of the portal vein. / Master of Science

This work reports the convection calibration of Schmidt-Boelter heat flux gages in shear and stagnation air flow. The gages were provided by Sandia National Laboratories and included two one-inch diameter and two one-and-one-half-inch diameter Schmidt-Boelter heat flux gages. In order to calibrate the sensors a convection calibration facility has been designed, including a shear test stand, a stagnation test stand, an air heater and a data acquisition system. The current physical model for a combined radiation and convection heat transfer environment uses an additional thermal resistance around the heat flux gage. This model clearly predicts a non-linear dependency of the gage sensitivity over a range of heat transfer coefficients. A major scope of this work was to experimentally verify the relation found by the model assumptions. Since the actual heat sink temperature is not known and cannot be measured, three different cases have been examined resulting in three different sensitivities for one pressure value, which is the gage sensitivity for the not cooled case and the gage sensitivity for the cooled case, based on the plate temperature or on the cooling water temperature. All of the measured sensitivities for shear as well as for stagnation flow fit well in the theory and show the non-linear decay for increasing heat transfer coefficient values. However, the obtained data shows an offset in the intersection with the sensitivity at zero heat transfer coefficient. This offset might arise from different radiation calibration techniques and different surface coatings of test gage and reference standard. / Master of Science