Dynamic testing provides valuable insight into the behavior of materials undergoing fast deformation. During Split-Hopkinson Pressure Bar testing, stress waves are measured using strain gauges as voltage variations that are usually very small. Therefore, an amplifier is required to amplify the data and analyze it. One of the few available amplifiers designed for this purpose is provided by Vishay Micro-Measurements which limits the user’s options when it comes to research or industry. Among the challenges of implementing the Hopkinson technology in the industry are the size and cost of the amplifier. In this work, we propose a novel design of a signal conditioning amplifier that provides the following functionalities: voltage excitation for strain gauges, wide gain range (1-1000), signal balancing, shunting, and filtering. The main objective is to make a smaller and cheaper amplifier that provides equivalent or better performance allowing larger application of the Hopkinson technology in the industry.

This work focuses on understanding the impact-initiated combustion of aluminum powder compacts. Aluminum is typically one of the components of intermetallic-forming structural energetic materials (SEMs), which have the desirable combination of rapid release of thermal energy and high yield strength. Aluminum powders of various sizes and different levels of mechanical pre-activation are investigated to determine their reactivity under uniaxial stress rod-on-anvil impact conditions, using a 7.62 mm gas gun. The compacts reveal light emission due to combustion upon impact at velocities greater than 170 m/s. Particle size and mechanical pre-activation influence the initiation of aluminum combustion reaction through particle-level processes such as localized friction, strain, and heating, as well as continuum-scale effects controlling the amount of energy required for compaction and deformation of the powder compact during uniaxial stress loading. Compacts composed of larger diameter aluminum particles (~70µm) are more sensitive to impact initiated combustion than those composed of smaller diameter particles. Additionally, mechanical pre-activation by high energy ball milling (HEBM) increases the propensity for reaction initiation. Direct imaging using high-speed framing and IR cameras reveals light emission and temperature rise during the compaction and deformation processes. Correlations of these images to meso-scale CTH simulations reveal that initiation of combustion reactions in aluminum powder compacts is closely tied to mesoscale processes, such as particle-particle interactions, pore collapse, and particle-level deformation. These particle level processes cannot be measured directly because traditional pressure and velocity sensors provide spatially averaged responses. In order to address this issue, quantum dots (QDs) are investigated as possible meso-scale pressure sensors for probing the shock response of heterogeneous materials directly. Impact experiments were conducted on a QD-polymer film using a laser driven flyer setup at the University of Illinois Urbana-Champaign (UIUC). Time-resolved spectroscopy was used to monitor the energy shift and intensity loss as a function of pressure over nanosecond time scales. Shock compression of a QD-PVA film results in an upward shift in energy (or a blueshift in the emission spectra) and a decrease in emission intensity. The magnitude of the shift in energy and the drop in intensity are a function of the shock pressure and can be used to track the particle scale differences in the shock pressure. The encouraging results illustrate the possible use of quantum dots as mesoscale diagnostics to probe the mechanisms involved in the impact initiation of combustion or intermetallic reactions.

The need to protect marine structures from the high-intensity impulsive loads created by underwater explosions has stimulated renewed interest in the mechanical response of sandwich structures. The objective of this combined numerical and experimental study is to analyze the dynamic response of composite sandwich structures and develop material-structure-property relations and design criteria for improving the blast-resistance of marine structures. Configurations analyzed include polymer foam core structures with planar geometries. A novel experimental facility to generate high-intensity underwater impulsive loads and carry out in-situ measurements of dynamic deformations in marine structures is developed. Experiments are supported by fully dynamic finite-element simulations which account for the effects of fluid-structure interaction, and the constitutive and damage response of E-glass/polyester composites and PVC foams. Results indicate that the core-density has a significant influence on dynamic deformations and failure modes. Polymeric foams experience considerable rate-effects and exhibit extensive shear cracking and collapse under high-magnitude multi-axial underwater impulsive loads. In structures with identical masses, low-density foam cores consistently outperform high-density foam cores, undergoing lesser deflections and transmitting smaller impulses. Calculations reveal a significant difference between the response of air-backed and water-backed structures. Water-backed structures undergo much greater damage and consequently need to absorb a much larger amount of energy than air-backed structures. The impulses transmitted through water-backed structures have significant implications for structural design. The thickness of the facesheets is varied under the conditions of constant material properties and core dimensions. The results reveal an optimal thickness of the facesheets which maximizes energy absorption in the core and minimizes the overall deflection of the structure.

The principal aims of this research have been the development of photogrammetric techniques for the measurement of anisotropic deformation in uniaxially loaded cylindrical specimens. This has been achieved through the use of calibrated cameras and the application of edge detection and multiple view geometry. The techniques have been demonstrated at quasi-static strain rates, 10^-3 s^-1, using a screw-driven loading device and high strain rates, 10^3 s^-1, using Split Hopkinson Bars. The materials that have been measured using the technique are nearlyisotropic steel, anisotropic cross-rolled Ti-6Al-4V and anisotropic clock-rolled commercially pure Zr. These techniques allow the surface shapes of specimens that deform elliptically to be completely tracked and measured in situ during loading. This has allowed the measurement of properties that could not have been recorded before, including true direct stress and the ratio of transverse strains in principal material directions, at quasi-static and elevated strain rates, in tension and compression. The techniques have been validated by measuring elliptical prisms of various aspect ratios and independently measuring interrupted specimens using a coordinate measurement machine. A secondary aim of this research has been to improve the characterisation of the anisotropic mechanical properties of cross-rolled Ti-6Al-4V using the techniques developed. In particular, the uniaxial yield stresses, hardening properties and the associated anisotropic deformation behaviour along the principal material directions, have all been recorded in detail not seen before. Significant findings include: higher yield stresses in-plane than in the through-thickness direction in both tension and compression, and the near transverse-isotropy of the through-thickness direction for loading conditions other than quasi-static tension, where significant anisotropy was observed.

L'objectif de ce travail est de caractériser et de modéliser le comportement mécanique des oxydes d'uranium (UO2) en situation d'Accident d'Injection de Réactivité (RIA). Les sollicitations vues par le combustible durant un RIA sont caractérisées par de fortes vitesses de déformation (jusqu'à 1/s) et de fortes températures (1000-2500°C). Deux lots de pastilles d'UO2 (de type industriel et à forte densité) ont donc fait l'objet d'une campagne d'essais de compression à vitesses de déplacements imposées (0,1-100 mm/min auxquelles correspondent des vitesses de déformations de 10−4-10−1/s) et à températures régulées (1100-1350-1550-1700°C). Les résultats expérimentaux obtenus (évolution de la géométrie, de la contrainte d'écoulement et de la microstructure) ont permis de définir un modèle de fluage en sinus hyperbolique ainsi qu'un critère de Drucker-Prager avec plasticité associée, modélisant la fragmentation des joints de grain à l'échelle macroscopique. Des simulations Éléments Finis de ces essais et de plus de 200 essais de fluage ont servi à valider la réponse du modèle sur une grande gamme de températures (1100°C-1700°C) et de vitesses de déformation (10−9-10−1/s). Enfin, une loi de comportement dite L3F (Loi Fluage Fissuration Fracturation des joints de grain) a été développée pour l'UO2 en ajoutant, au modèle précédent, le fluage d'irradiation et la fissuration macroscopique en traction. Cette loi a alors été utilisée dans le code crayon combustible ALCYONE-RIA pour simuler, à l'aide d'une modélisation 1,5D, les essais REP-Na effectués dans le réacteur expérimental CABRI. Les résultats de simulation sont en bon accord avec les observations post-essais. / The aim of this work is to characterize and model the mechanical behavior of uranium dioxide (UO2) during a Reactivity Initiated Accident (RIA). The fuel loading during a RIA is characterized by high strain rates (up to 1 /s) and high temperatures (1000°C - 2500°C). Two types of UO2 pellets (commercial and high density) were therefore tested in compression with prescribed displacement rates (0.1 to 100 mm / min corresponding to strain rates of 10-4 - 10-1 /s) and temperatures (1100°C - 1350°C - 1550°C et 1700°C). Experimental results (geometry, yield stress and microstructure) allowed us to define a hyperbolic sine creep law and a Drucker-Prager criterion with associated plasticity, in order to model grain boundaries fragmentation at the macroscopic scale. Finite Element Simulations of these tests and of more than 200 creep tests were used to assess the model response to a wide range of temperatures (1100°C - 1700°C) and strain rates (10-9 /s - 10-1 /s). Finally, a constitutive law called L3F was developed for UO2 by adding to the previous model irradiation creep and tensile macroscopic cracking. The L3F law was then introduced in the 1.5D scheme of the fuel performance code ALCYONE-RIA to simulate the REP-Na tests performed in the experimental reactor CABRI. Simulation results are in good agreement with post tests examinations.

<p dir="ltr">Additive manufacturing (AM) of gun propellants is an emerging and promising field which addresses the limitations of conventional manufacturing techniques. Overall, this thesis is a body of work which serves to bridge the gap between fundamental research and application of additively manufactured gun propellants.</p>