Efficiency improvement is an important aspect to reduce the use of fossil-based fuel in order to achieve a sustainable future. Gas turbines are mainly fossil-fuel based turbomachines, and, therefore, efficiency improvement is still the subject of many on-going research activities in the gas turbine community. This study is incorporated into a research project that investigates design possibilities of efficiency improvement at the high pressure turbine (HPT) stage. In the search for HPT-stage efficiency gains, leading edge (LE) contouring near the endwall is one of the methods found in the published literature that has shown a potential to increase the efficiency by decreasing the amount of secondary losses. The overall objective of the thesis is to contribute to the development of gas turbine efficiency improvements in relation to the HPT stage. Particularly, the influence of the LE fillet on losses and flow structure is investigated concentrating on the secondary flow. The core investigation is of an experimental nature. Detailed investigations of the flow field in an annular sector cascade (ASC) are presented with and without the LE fillet, using a geometric replica of a modern gas turbine nozzle guide vane (NGV) with a contoured tip endwall. Furthermore, a separate investigation is performed on a hub-cooled NGV, which focuses on endwalls, specifically the interaction between the hub film cooling and the mainstream (MS). The experimental investigations indicate that the LE fillet has no significant effect on the flow and energy losses of the investigated NGV. The reason why the LE fillet does not affect the losses might be due to the use of a three-dimensional vane with an existing typical fillet over the full hub and tip profile. Findings also reveal that the complex secondary flow depends heavily on the incoming boundary layer. Oil flow visualisation for the baseline case displays a clear saddle point, with a separation line where the horseshoe (HS) vortex separates into the suction side (SS) and the pressure side (PS), whereas for the filleted case, the saddle point is not noticeable. The investigation of a cooled vane, using a tracer gas carbon dioxide (CO2), reveals that the upstream platform film coolant is concentrated along the SS surfaces and does not reach the PS of the hub surface, leaving it less protected from the hot gas. / För att åstadkomma en uthållig kraftproduktion i framtiden och en minskning i användandet av fossila bränslen är effektivitetsförbättringar av central betydelse. Gasturbiner är i grund och botten fossilbaserade turbomaskiner och därför bedrivs forsknings- och utvecklingsarbete kring verkningsgradsförbättringar. Den här studien ingår i ett forskningsprojekt som undersöker designmodifieringar med målet att höja verkningsgraden för ett högtrycksturbinsteg. Förändringar av bladets eller ledskenans framkantsgeometri nära ändväggarna har i den öppna litteraturen funnits vara en lovande metod för att minska ändväggsförlusterna. Det övergripande målet med denna studie är att bidra till utvecklingen av effektiva högtrycksturbinsteg för gasturbiner. Kärnan i undersökningen är experimentell. Särskilt påverkan från förändring av framkanten på förluster och flödesstruktur undersöks, med fokus på det sekundära flödet. Detaljerade strömningsundersökningar i ett bågformat statorgitter bestående av en geometrisk replika av en stator från en modern gasturbin presenteras, med och utan geometrisk förändring av framkanten. Vidare så genomförs en separat undersökning av en filmkyld ledskena utan framkantsförändring med fokus på interaktionen mellan filmkylningen vid inre ändväggen och huvudflödet. De experimentella undersökningarna visar att den undersökta geometriska förändringen av framkanten inte är av signifikant betydelse för strömningsförlusterna med den studerade ledskenan. Anledningen till att designförändringen inte påverkar förlusterna kan bero på användandet av en tredimensionell ledskena med en existerande typisk kärlradie mellan ledskenan och ändväggarna. Observationerna visar också att den komplexa ändväggsströmningen är starkt beroende av det inkommande gränsskiktets egenskaper. Oljevisualisering för referensledskenan visar en tydlig stagnationspunkt på ändväggen där gränsskiktet delas upp likt en hästskoformation i virvlar på sug- respektive trycksidan av ledskenan. För den modifierade framkanten har ingen tydlig stagnationspunkt på ändväggen observerats. Spårgasundersökningar med den filmkylda ledskenan visar att filmkylningen på den inre plattformen är koncentrerad längs sugsidan och når inte trycksidan på plattformen som därmed är mindre skyddad mot den varma gasströmningen. / QC 20120330

<p dir="ltr">Gas turbines are widely used to provide propulsion, electrical-power, and mechanical power. Though tremendous advances have been made since Frank Whittle’s patent of a turbojet in 1930 and Hans von Ohain’s patent of the first operational turbojet in 1936, industry still has aggressive goals on improvements in efficiency and service life. One area where further advances are needed is better control of the flow across the gap between the blade tip and the shroud, referred to as tip-leakage flow (TLF). This is because TLF accounts for up to one-third of the aerodynamic losses in a turbine stage.</p><p dir="ltr">In this study, hybrid LES-RANS based on IDDES and steady RANS based on the SST turbulence model were used to study the compressible flow in a 1.5-stage turbine with geometry and operating conditions that are relevant to power-generation gas turbines. The focus is on the flow in the tip-gap region that account for the flow features created by the upstream stator vanes, stator-rotor interactions, and downstream stator vanes. Results obtained reveal the flow structures about the tip-gap region and the flow mechanisms that create them. Results obtained also show where steady RANS with mixing plane could predict correctly when compared with results from IDDES that resolve the unsteadiness of the turbulence and the motion of the rotor blades passing the stator vanes. Turbulent statistics from the IDDES were generated to guide the development of better RANS models. Results were also obtained by using RANS to examine the effects of blade loading, where mass flow rate through the 1.5 stage turbine was varied with the rotor’s rotational speed fixed at 3,600 RPM – the speed at which power-generation gas turbines operate in the U.S.</p><p dir="ltr">Key findings are as follows: In the first-stage stator, horseshoe, passage, and corner vortices were found to be confined within 10 to 15% span from the hub and shroud, and both steady RANS and IDDES generated similar results. Steady RANS and IDDES, however, differed considerably in how they predicted the wake downstream of the vane’s trailing edge. This coupled with the use of mixing plane, steady RANS was unable to account for effects of stator-rotor interactions and their effects on the tip-leakage flow. In the rotor, steady RANS predicted passage vortices that extended up to 50% span from the hub and 25% span from the shroud. The flow through the tip gap was found to induce a separation bubble on the blade tip and one large and two small vortical structures on the suction side of the blade and a vortical structure next to the shroud. These structures were found to grow along the axial chord of the blade. Steady RANS also predicted the large tip leakage vortex that contained the fluid from the tip-leakage flow to breakdown. IDDES did not predict the vortex breakdown because all of the coherent vortical structures identified including the separated region on the blade tip were unsteady and constantly shedding. As a result, IDDES predicted much smaller mean passage vortices – albeit the instantaneous structures were nearly as large as those predicted by steady RANS.</p>

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