Doctor of Philosophy / Department of Mechanical and Nuclear Engineering / Steven J. Eckels / The research presents the investigation of personal cooling systems (PCS) and their effects on humans from a thermodynamic perspective. The original focus of this study was to determine the most appropriate PCS for dismounted U.S. Army soldiers in a desert environment. Soldiers were experiencing heat stress due to a combination of interrelated factors including: environmental variables, activity levels, and clothing/personal protective equipment (PPE), which contributed to the buildup of thermal energy in the body, resulting in heat stress. This is also a common problem in industry, recreation, and sports. A PCS can serve as a technological solution to mitigate the effects of heat stress when other solutions are not possible. Viable PCS were selected from the KSU PCS database, expanded to over 300 PCS in the course of this study. A cooling effectiveness score was developed incorporating the logistical burdens of a PCS. Fourteen different PCS configurations were tested according to ASTM F2370 on a sweating thermal manikin. Four top systems were chosen for ASTM F2300 human subject testing on 22 male and 2 female soldiers in simulated desert conditions: dry air temperature = 42.2 ºC, mean radiant temperature = 54.4 ºC, air velocity = 2.0 m/s, relative humidity = 20%. Subjects wore military body armor, helmets and battle dress uniforms walking on treadmills at a metabolic rate of approximately 375-400W. All the PCS conditions showed significant reductions in core temperature rise, heart rate, and total sweat produced compared to the baseline (p<0.05). The expected mean body temperature was higher in the human subjects than expected based on the cooling obtained from the sweating manikin test. Lowered sweat production was determined to be the likely cause, reducing the body’s natural heat dissipation. The ASHRAE two-node model and TAITherm commercial human thermal models were used to investigate this theory. A method to account for fabric saturation from dripping sweat was developed and is presented as part of a new model. This study highlights that the response of the human body is highly complex in high-activity, high-temperature environments. The modeling efforts show the PCS moved the body from uncompensable to compensable heat stress and the body also reduced sweating rates when the PCS was used. Most models assume constant sweating (or natural heat loss) thus the PCS sweat reduction is the likely cause of the higher than expected core temperatures, and is an important aspect when determining the purpose of a PCS.

Doctor of Philosophy / Department of Mechanical and Nuclear Engineering / Steven J. Eckels / The research presents the investigation of personal cooling systems (PCS) and their effects on humans from a thermodynamic perspective. The original focus of this study was to determine the most appropriate PCS for dismounted U.S. Army soldiers in a desert environment. Soldiers were experiencing heat stress due to a combination of interrelated factors including: environmental variables, activity levels, and clothing/personal protective equipment (PPE), which contributed to the buildup of thermal energy in the body, resulting in heat stress. This is also a common problem in industry, recreation, and sports. A PCS can serve as a technological solution to mitigate the effects of heat stress when other solutions are not possible. Viable PCS were selected from the KSU PCS database, expanded to over 300 PCS in the course of this study. A cooling effectiveness score was developed incorporating the logistical burdens of a PCS. Fourteen different PCS configurations were tested according to ASTM F2370 on a sweating thermal manikin. Four top systems were chosen for ASTM F2300 human subject testing on 22 male and 2 female soldiers in simulated desert conditions: dry air temperature = 42.2 ºC, mean radiant temperature = 54.4 ºC, air velocity = 2.0 m/s, relative humidity = 20%. Subjects wore military body armor, helmets and battle dress uniforms walking on treadmills at a metabolic rate of approximately 375-400W. All the PCS conditions showed significant reductions in core temperature rise, heart rate, and total sweat produced compared to the baseline (p<0.05). The expected mean body temperature was higher in the human subjects than expected based on the cooling obtained from the sweating manikin test. Lowered sweat production was determined to be the likely cause, reducing the body’s natural heat dissipation. The ASHRAE two-node model and TAITherm commercial human thermal models were used to investigate this theory. A method to account for fabric saturation from dripping sweat was developed and is presented as part of a new model. This study highlights that the response of the human body is highly complex in high-activity, high-temperature environments. The modeling efforts show the PCS moved the body from uncompensable to compensable heat stress and the body also reduced sweating rates when the PCS was used. Most models assume constant sweating (or natural heat loss) thus the PCS sweat reduction is the likely cause of the higher than expected core temperatures, and is an important aspect when determining the purpose of a PCS.

Human thermal environments constitute complex combinations of various interacting thermal factors. The transient and non-uniform nature of those thermal factors further increases the complexity of the thermal comfort problem. The conventional approach to the thermal comfort problem has been simplifying the problem and providing steady thermal environments which would satisfy the majority of the people in a given space. However, several problems emerged with this approach. People became finely tuned to the narrow range of conditions and developed expectations for the same conditions which made them uncomfortable when there were slight deviations from those conditions. Also, the steady approach didn't solve the comfort problem because, in practice, people move between spaces, and thermal conditions such as metabolic rate, surface temperatures, airflow speed and direction vary in a typical day. A human subject test was designed to determine the transient relationship between the people and their environments. In the first part, thermal perceptions of people were taken during various metabolic rate conditions. In the second and the third parts, transient conditions of different thermal factors were created. Various combinations of airflow frequencies, airflow location around the body, metabolic rate, and room temperatures were tested for their individual and interaction effects of providing thermal comfort. The concept of Localized Dynamic Airflow was proposed in which room airflow was simply redirected to different parts of the body with a varying airflow speed. Results showed that males and females respond differently to the thermal conditions. The room temperatures they found neutral were significantly different. People‟s thermal comfort during transient metabolic conditions was similar to high metabolic conditions. This heightened response extended into the next ten minutes after the high metabolic conditions ended. Test results suggested that people tolerate higher temperatures during transient environmental conditions. The average response was for comfortable even during the high temperature (83°F) and high metabolic rate (4 met) conditions. Low energy use of the localized dynamic airflow and the increased room temperatures has significant potential for monetary savings.