This thesis presents the design, analysis, and numerical and experimental evaluation of nonlinear controllers for co-operation among several hydraulic robots operating in the presence of significant system uncertainties, non-linearities and friction. The designed controllers allow hydraulically driven manipulators to (i) co-operatively handle a rigid object (payload) following a given trajectory, (ii) share the payload and (iii) maintain an acceptable internal force on the object. A general description of the kinematic and dynamic relations for a hydraulically actuated multi-manipulator system is presented first. The entire mathematical model incorporates object dynamics, robot dynamics, hydraulic actuator functions and friction dynamics. For the purpose of simulations, a detailed numerical simulation program of such a system is also developed, in which two three-link planar robot manipulators resembling the Magnum hydraulic manipulators manufactured by ISE, interact with each other through manipulating a common object. The regulating control problem is studied next, in which the desired position of the object and the corresponding desired link displacement change step-wise. Initially, a controller is designed based on a backstepping technique, assuming that full knowledge of the dynamics and kinematics of the system is available. The assumption is then relaxed and the control system is analyzed. Based on the analysis, the controller is then modified to account for the uncertainty of the payload, robot dynamic parameters and hydraulic functions. Next, the regulating controller is extended to a tracking controller, which allows the object to follow a given trajectory and is robust against parameter uncertainties. Additionally, an observer is added to the controller to avoid the need of acceleration feedback. To investigate the effect of friction force, the above controllers are examined by introducing the most recent and complete LuGre friction model into the system dynamics. The tracking controller is then redesigned to compensate the effect of friction. Observers are designed to observe the immeasurable friction states. Based on the observed friction states and estimated friction parameters, an appropriate friction compensation scheme is designed which does not directly use velocity in order to avoid the need of acceleration feedback by the controller. Finally, the problem of “explosion of terms” coming from the backstepping method is solved by using the concept of dynamic surface control in which a low pass filter is integrated to avoid model differentiation. Simulations are carried out for analysis of the control system and verification of the developed controllers. Experimental examinations are performed on an available hydraulic system consisting of two single-axis hydraulic actuators. / February 2008

This thesis presents the design, analysis, and numerical and experimental evaluation of nonlinear controllers for co-operation among several hydraulic robots operating in the presence of significant system uncertainties, non-linearities and friction. The designed controllers allow hydraulically driven manipulators to (i) co-operatively handle a rigid object (payload) following a given trajectory, (ii) share the payload and (iii) maintain an acceptable internal force on the object. A general description of the kinematic and dynamic relations for a hydraulically actuated multi-manipulator system is presented first. The entire mathematical model incorporates object dynamics, robot dynamics, hydraulic actuator functions and friction dynamics. For the purpose of simulations, a detailed numerical simulation program of such a system is also developed, in which two three-link planar robot manipulators resembling the Magnum hydraulic manipulators manufactured by ISE, interact with each other through manipulating a common object. The regulating control problem is studied next, in which the desired position of the object and the corresponding desired link displacement change step-wise. Initially, a controller is designed based on a backstepping technique, assuming that full knowledge of the dynamics and kinematics of the system is available. The assumption is then relaxed and the control system is analyzed. Based on the analysis, the controller is then modified to account for the uncertainty of the payload, robot dynamic parameters and hydraulic functions. Next, the regulating controller is extended to a tracking controller, which allows the object to follow a given trajectory and is robust against parameter uncertainties. Additionally, an observer is added to the controller to avoid the need of acceleration feedback. To investigate the effect of friction force, the above controllers are examined by introducing the most recent and complete LuGre friction model into the system dynamics. The tracking controller is then redesigned to compensate the effect of friction. Observers are designed to observe the immeasurable friction states. Based on the observed friction states and estimated friction parameters, an appropriate friction compensation scheme is designed which does not directly use velocity in order to avoid the need of acceleration feedback by the controller. Finally, the problem of “explosion of terms” coming from the backstepping method is solved by using the concept of dynamic surface control in which a low pass filter is integrated to avoid model differentiation. Simulations are carried out for analysis of the control system and verification of the developed controllers. Experimental examinations are performed on an available hydraulic system consisting of two single-axis hydraulic actuators.

This thesis presents the design, analysis, and numerical and experimental evaluation of nonlinear controllers for co-operation among several hydraulic robots operating in the presence of significant system uncertainties, non-linearities and friction. The designed controllers allow hydraulically driven manipulators to (i) co-operatively handle a rigid object (payload) following a given trajectory, (ii) share the payload and (iii) maintain an acceptable internal force on the object. A general description of the kinematic and dynamic relations for a hydraulically actuated multi-manipulator system is presented first. The entire mathematical model incorporates object dynamics, robot dynamics, hydraulic actuator functions and friction dynamics. For the purpose of simulations, a detailed numerical simulation program of such a system is also developed, in which two three-link planar robot manipulators resembling the Magnum hydraulic manipulators manufactured by ISE, interact with each other through manipulating a common object. The regulating control problem is studied next, in which the desired position of the object and the corresponding desired link displacement change step-wise. Initially, a controller is designed based on a backstepping technique, assuming that full knowledge of the dynamics and kinematics of the system is available. The assumption is then relaxed and the control system is analyzed. Based on the analysis, the controller is then modified to account for the uncertainty of the payload, robot dynamic parameters and hydraulic functions. Next, the regulating controller is extended to a tracking controller, which allows the object to follow a given trajectory and is robust against parameter uncertainties. Additionally, an observer is added to the controller to avoid the need of acceleration feedback. To investigate the effect of friction force, the above controllers are examined by introducing the most recent and complete LuGre friction model into the system dynamics. The tracking controller is then redesigned to compensate the effect of friction. Observers are designed to observe the immeasurable friction states. Based on the observed friction states and estimated friction parameters, an appropriate friction compensation scheme is designed which does not directly use velocity in order to avoid the need of acceleration feedback by the controller. Finally, the problem of “explosion of terms” coming from the backstepping method is solved by using the concept of dynamic surface control in which a low pass filter is integrated to avoid model differentiation. Simulations are carried out for analysis of the control system and verification of the developed controllers. Experimental examinations are performed on an available hydraulic system consisting of two single-axis hydraulic actuators.

This diploma thesis concernes with the realization of a control system for hydraulic manipulator. It is devided into three main parts. The first part concerns sensors and actuators, which are used at the hydraulic manipulator. The second part describes design, production and programming of electronic control sub-system. The last part describes high level control software, created in the LabVIEW environment.

Teleoperation of hydraulic manipulators is of potential when the presence of the operator, in a remote location, is inconvenient or dangerous. Augmenting such teleoperated systems using haptic sensation will further enhance performance, safety, and convenience. The advantage of using haptic force becomes more evident when it is employed to compensate for undesirable phenomena such as existence of a delayed and lossy communication channel or excitation of the manipulator base. The focus of this thesis is on haptic-enabled control of base-excited hydraulic manipulators that are controlled through a wireless communication channel. The targeted application is live transmission line maintenance. Both unilateral and bilateral controls of teleoperated hydraulic manipulators are studied. On the unilateral front, position error is shown to be an important issue, especially when the position accuracy of the slave manipulator is violated due to fast motion of the operator’s hand at the master site, lack of responsiveness in actuation system, or poor quality of communication channel. With respect to bilateral control, three main challenges are identified, and solutions to these challenges are investigated: (i) accurate control of the slave manipulator when the communication channel is delayed and/or lossy, (ii) control of the teleoperated system when the slave manipulator is mounted atop a moving platform, and (iii) transparent force feedback to improve the position tracking of the system. First, effects of network quality and slave manipulator base excitation are examined on performance of the teleoperated system. The position error between the haptic device implement and the hydraulic manipulator end-effector is shown to increase when the network is delayed and lossy. Next, excitation of the slave manipulator base deviates the end-effector from its reference trajectory, and the position error therefore becomes larger. To alleviate the position inaccuracy, a position referenced force feedback scheme is proposed. The scheme makes the input dynamics a better match with the slave dynamics. Combined with the virtual fixture force, the virtual fixture is shown to aid the operator in following a predefined virtual fixture trajectory. Due to complexity of dynamics, performance evaluations are mostly conducted using experimental validations on actual system in a laboratory setting.

Escavadeiras hidráulicas são máquinas versáteis, amplamente utilizadas na construção civil e mineração. Máquinas melhores, mais produtivas, eficientes e que oferecem segurança ao operador são uma demanda constante da indústria. Devido a estes fatores, o controle para a automação de uma escavadeira hidráulica tem sido investigado. Este estudo tem o seu foco voltado para o controle do manipulador do equipamento, que é considerado como um dos elementos fundamentais para o desenvolvimento de uma escavadeira automática. Para desenvolver um sistema de controle viável, primeiramente, foi realizado a modelagem matemática dos subsistemas mecânico e hidráulico do manipulador; posteriormente esses modelos foram acoplados para representar a interação dos subsistemas. Todos os modelos desenvolvidos foram comparados com modelos de referência, obtidos a partir de softwares comerciais dedicados a modelagem de sistema dinâmicos. Tendo sido verificado a capacidade de representação física dos modelos, a fase de projeto do controlador para o manipulador foi iniciada. Para que o controlador seja eficiente, este deve ter duas propriedades essenciais: robustez para lidar com as incertezas e distúrbios severos, e adaptabilidade para lidar com um ambiente de operação altamente dinâmico. A fim de projetar um controlador que considera a dinâmica de cada subsistema do manipulador, a técnica de controle em cascata foi adotada. Esta consiste em dividir o sistema global em subsistemas, de tal forma que seja possível projetar um controlador para cada subsistema. Devido à complexidade do modelo matemático, técnicas avançadas de controle linear e não linear foram combinadas no projeto dos controladores dos subsistemas. O controlador sintetizado foi testado através de simulação numérica, em ambiente MATLAB/Simulink®, na execução de um ciclo completo de trabalho pelo manipulador. Os resultados obtidos foram considerados satisfatórios, mesmo na presença de incertezas, distúrbios severos e de ruídos. Posteriormente, na comparação desses resultados com os de outros controladores, ficou claro que o melhor desempenho foi obtido com o controlador proposto. Isto indica a possível aplicabilidade de tal controlador para a automação deste tipo de equipamento. / Hydraulic excavators are versatile machines, widely used in civil construction and in mining. Better, more productive, and efficient machines that offer operator safety are a constant industry demand. Due to these factors, the control for the automation of a hydraulic excavator has been investigated. This study focuses on the control of the equipment\'s manipulator, which is considered as one of the fundamental elements for the development of an automatic excavator. To develop a viable control system, first, the mathematical modeling of the mechanical and hydraulic subsystems of the manip-ulator was carried out; later these models were coupled to represent the interaction between the subsystems. All the developed models were compared with reference models, obtained from a commercial software dedicated to dynamic system modeling. Having verified the physical representation capacity of the analytical models, the de-sign phase of the controller was started. For the controller to be efficient, it must have two essential properties: robustness to deal with severe uncertainties and disturb-ances, and adaptability to handle a highly dynamic operating environment. To design a controller that considers the dynamics of each subsystem of the manipulator, the cascade control technique was adopted. This consists of dividing the global system into subsystems, in such a way that it is possible to design a controller for each sub-system. Due to the complexity of the mathematical model, advanced linear and non-linear control techniques were combined in subsystem controllers design. The synthe-sized controller was tested by numerical simulation, in MATLAB/Simulink® environ-ment, in the execution of a complete work operation by the manipulator. The results obtained were considered satisfactory, even in the presence of uncertainties, severe disturbances and noise. Subsequently, in the comparison of these results with those of others controllers, it was clear that the best performance was obtained with the pro-posed controller. This indicates the possible applicability of such a controller to the automation of this type of equipment.

Escavadeiras hidráulicas são máquinas versáteis, amplamente utilizadas na construção civil e mineração. Máquinas melhores, mais produtivas, eficientes e que oferecem segurança ao operador são uma demanda constante da indústria. Devido a estes fatores, o controle para a automação de uma escavadeira hidráulica tem sido investigado. Este estudo tem o seu foco voltado para o controle do manipulador do equipamento, que é considerado como um dos elementos fundamentais para o desenvolvimento de uma escavadeira automática. Para desenvolver um sistema de controle viável, primeiramente, foi realizado a modelagem matemática dos subsistemas mecânico e hidráulico do manipulador; posteriormente esses modelos foram acoplados para representar a interação dos subsistemas. Todos os modelos desenvolvidos foram comparados com modelos de referência, obtidos a partir de softwares comerciais dedicados a modelagem de sistema dinâmicos. Tendo sido verificado a capacidade de representação física dos modelos, a fase de projeto do controlador para o manipulador foi iniciada. Para que o controlador seja eficiente, este deve ter duas propriedades essenciais: robustez para lidar com as incertezas e distúrbios severos, e adaptabilidade para lidar com um ambiente de operação altamente dinâmico. A fim de projetar um controlador que considera a dinâmica de cada subsistema do manipulador, a técnica de controle em cascata foi adotada. Esta consiste em dividir o sistema global em subsistemas, de tal forma que seja possível projetar um controlador para cada subsistema. Devido à complexidade do modelo matemático, técnicas avançadas de controle linear e não linear foram combinadas no projeto dos controladores dos subsistemas. O controlador sintetizado foi testado através de simulação numérica, em ambiente MATLAB/Simulink®, na execução de um ciclo completo de trabalho pelo manipulador. Os resultados obtidos foram considerados satisfatórios, mesmo na presença de incertezas, distúrbios severos e de ruídos. Posteriormente, na comparação desses resultados com os de outros controladores, ficou claro que o melhor desempenho foi obtido com o controlador proposto. Isto indica a possível aplicabilidade de tal controlador para a automação deste tipo de equipamento. / Hydraulic excavators are versatile machines, widely used in civil construction and in mining. Better, more productive, and efficient machines that offer operator safety are a constant industry demand. Due to these factors, the control for the automation of a hydraulic excavator has been investigated. This study focuses on the control of the equipment\'s manipulator, which is considered as one of the fundamental elements for the development of an automatic excavator. To develop a viable control system, first, the mathematical modeling of the mechanical and hydraulic subsystems of the manip-ulator was carried out; later these models were coupled to represent the interaction between the subsystems. All the developed models were compared with reference models, obtained from a commercial software dedicated to dynamic system modeling. Having verified the physical representation capacity of the analytical models, the de-sign phase of the controller was started. For the controller to be efficient, it must have two essential properties: robustness to deal with severe uncertainties and disturb-ances, and adaptability to handle a highly dynamic operating environment. To design a controller that considers the dynamics of each subsystem of the manipulator, the cascade control technique was adopted. This consists of dividing the global system into subsystems, in such a way that it is possible to design a controller for each sub-system. Due to the complexity of the mathematical model, advanced linear and non-linear control techniques were combined in subsystem controllers design. The synthe-sized controller was tested by numerical simulation, in MATLAB/Simulink® environ-ment, in the execution of a complete work operation by the manipulator. The results obtained were considered satisfactory, even in the presence of uncertainties, severe disturbances and noise. Subsequently, in the comparison of these results with those of others controllers, it was clear that the best performance was obtained with the pro-posed controller. This indicates the possible applicability of such a controller to the automation of this type of equipment.

This work designs overall structural design of technological manipulator of smoking- chamber, which serves to move the trolleys with food between smoking and chilling chamber. Chambers are connected in a single device. Trolleys are considered with full and uniformly distributed load. Work includes a 3D model of equipment and production documentation.

To stay competitive internationally, the Swedish forestry sector must increase its productivity by 2 to 3% annually. There are a variety of ways in which productivity can be increased. One option is to develop remote-controlled or unmanned machines, thus reducing the need for operator intervention. Another option—and one that could be achieved sooner than full automation—would be to make some functions semi-automatic. Semi-automatic operation of the knuckle boom and felling head in particular would create “mini-breaks” for the operators, thereby reducing mental and physiological stress. It would also reduce training time and increase the productivity of a large proportion of operators. The objective of this thesis work has been to develop and evaluate algorithms for simplified boom control on forest machines. Algorithms for so called boom tip control, as well as automatic boom functions have been introduced. The algorithms solve the inverse kinematics of kinematically redundant knuckle booms while maximizing lifting capacity. The boom tip control was evaluated – first by means of a kinematic simulation and then in a dynamic forest machine simulator. The results show that boom tip control is an easier system to learn in comparison to conventional control, leading to savings in production due to shorter learning times and operators being able to reach full production sooner. Boom tip control also creates less mental strain than conventional control, which in the long run will reduce mental stress on operators of forest machines. The maximum lifting capacity algorithm was then developed further to enable TCP path-tracking, which was also implemented and evaluated in the simulator. An evaluation of the fidelity of the dynamic forest machine simulator was performed to ensure validity of the results achieved with the simplified boom control. The results from the study show that there is good fidelity between the forest machine simulator and a real forest machine, and that the results from simulations are reliable. It is also concluded that the simulator was a useful research tool for the studies performed in the context of this thesis work. The thesis had two overall objectives. The first was to provide the industry and forestry sector with usable and verified ideas and results in the area of automation. This has been accomplished with the implementation of a simplified boom control and semi-automation on a forwarder in a recently started joint venture between a hydraulic manufacturer, a forest machine manufacturer and a forest enterprise. The second objective was to strengthen the research and development links between the forestry sector and technical university research. This has been accomplished through the thesis work itself and by a number of courses, projects and Masters theses over the last three years. About 150 students in total have been studying forest machine technology in one way or the other. / QC 20100729