Orientador: Marco Lucio Bittencourt / Dissertação (mestrado) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecanica / Made available in DSpace on 2018-08-05T06:50:24Z (GMT). No. of bitstreams: 1 Gerardin_RodrigoCeccatto_M.pdf: 1433853 bytes, checksum: d1832bbbe32aa8b2f8edb3756793f3f5 (MD5) Previous issue date: 2005 / Resumo: Atualmente, devido as exigências comerciais e técnicas, os motores de combustão interna operam com pressões de combustão cada vez mais altas. Ao mesmo tempo, deve-se otimizar a operação de todo sistema e a forma dos componentes levando-se em conta a melhor performance e redução de peso. Para um melhor entendimento do comportamento dinâmico de um motor de multi cilindros, é necessário verificar a cinemática e a dinâmica para apenas um cilindro como feito neste trabalho. O foco principal deste trabalho é desenvolver um modelo matemático para determinar as distribuições de pressão e as forças atuantes nos mancais hidrodinâmicos para um cilindro de um motor de combustão interna. Um modelo dinâmico do sistema de pistão-biela-manivela é apresentado e permite calcular as forças dinâmicas e folgas no mancal principal, olhais maior e menor da biela derivados da pressão de combustão. O modelo matemático do mancal hidrodinâmico radial é oriundo da equação de Reynolds e resolvido utilizando o Método de Elementos Finitos. O sistema dinâmico não-linear é resolvido utilizando o método iterativo de Newton-Raphson para cada passo de integração no tempo / Abstract: Due to the current commercial and technical requirements, the internal combustion engines must operate under higher pressures. It is also necessary to optimize the system operation and the shape of the components aiming at increasing the performance and weight reducing. For a better understanding of the dynamical behavior of a multi-cylinder engine, it is necessary to verify the kinematics and dynamics for just one cylinder, as considered in this work. The main focus of this work is the development of a mathematical model to determine the pressure distributions and the hydrodynamic bearing forces for one cylinder internal combustion engine. The dynamical model of the piston-conrod-crank system is presented and allows the calculation of the dynamic forces and clearances obtained from the combustion pressure for the main, big-end and small-end bearings. The mathematical model of the hydrodynamic bearing comes from the Reynolds equation and is solved by the Finite Element Method. The non-linear dynamic system is solved by the iterative Newton-Rhapson method for each time integration step / Mestrado / Mecanica dos Sólidos e Projeto Mecanico / Mestre em Engenharia Mecânica

Die vorliegende Arbeit verfolgte die Zielstellung der Substitution des etablierten Weißmetalls als Laufschicht von hydrodynamischen Mehrflächengleitlagern durch neuartige Kunststoffschichten. Dazu wurden vergleichende Bauteilversuche an Mehrflächengleitlagern mit verschiedenen Laufschichten und Bohrungsformen vorgenommen. Eine Zinnbasislegierung als Laufflächenbeschichtung diente dabei als Referenzwerkstoff. Zur Durchführung des Versuchsprogrammes kam ein vorhandener, messtechnisch neu konditionierter Turbinenlagerprüfstand zum Einsatz. Die Versuchsreihen haben durchweg positive Beurteilungen der Lagerkennwerte im untersuchten Betriebsbereich der neuen Lagervarianten ergeben. Die neuartigen Laufschichtvarianten erfüllten die hohen tribologischen und thermischen Anforderungen. Einzelne Abweichungen der ermittelten Kennwerte wurden zahlenmäßig dokumentiert und können mit bereits verfügbaren physikalischen Modellen beschrieben werden. Die Ergebnisse erwiesen sich als unabhängig von der Lagerbauform aber abhängig von der gewählten Schichtvariante. Die Untersuchungen zum Betriebsverhalten unter hydrodynamischer Dauerbelastung sowie im Mischreibungsgebiet und im Notlaufbetrieb führten zu teilweise unterschiedlichen Ergebnissen. Im Mischreibungsgebiet wiesen die untersuchten Lager kaum Unterschiede im Betriebsverhalten auf. Im Dauerversuch zeigten die Lager mit Weißmetall, Gleitlack und Keramikschicht hervorragende Eigenschaften. Die Variante Klüberplast besaß eine ungenügende Bindefestigkeit und führte zu plastischen Verformungen der Schicht infolge der hydrodynamischen Drücke. Im Notlaufbetrieb übertrafen die untersuchten Kunststoffvarianten die Standzeiten des Referenzwerkstoffs Weißmetall. / The aim of this study was to identify and test an alternative liner material instead of common liner materials such as white alloy for multi-lobe radial bearings. For this purpose comparative tests with different radial bearings were carried out. The white alloy material was taken as a reference. In preparation for these test series, the measurement system of the turbine bearing test rig was upgraded. Experiments showed beneficial performances of the bearings with a plastic liner by evaluating the static and dynamic properties of different bearing geometries and liner thicknesses under a wide range of operating conditions. The new bearings fulfilled the high tribological and thermal requirements. Observed deviations of the determined parameters were documented in number and can be described with available physical models. The results were independent of the bearing type and depending on the selected liner material variant. The studies on operating performance in continuous operation in the mixed friction area and in dry running operation led to partially different results. The mixed friction tests showed little difference in the examined stock performance. The bearings with white alloy, ceramic layer and bonded coating showed excellent fatigue properties of long-term experiment. On Klüberplast insufficient bonding strength and plastic deformation of the layer due to the hydrodynamic pressure was found. In the dry running operation the investigated polymers exceeded the lifetime of the referencematerial white alloy.