Stratification of water in large reservoirs occurs in summer, or at anytime in hot climates where the water surface is exposed long-term to sunlight and the water surface is heated. Natural mixing will not occur due to the cooler and denser water always staying at the lower levels. Therefore, mechanical circulators are designed to prevent water quality problems related to stratification and depletion of dissolved oxygen. Impellers that produce the flow in mechanical circulators are available in different sizes and these impellers are designed to produce different flow rates. Due to hydraulic loadings, impellers have to be strong and durable. Loadings on impellers depend on their geometries and therefore, a durable impeller is a good combination of the use of correct materials and good geometry. Long and slender impellers are prone to failure when subjected to high hydrodynamic loadings. Nowadays, designers have very limited information on predicting the stresses on impellers and the deflection patterns of impellers because there are no design rules in designing these impeller blades and there is no such thing as "best geometry". A good impeller blade design is by guesswork and experience. In order to design the geometry that suits this application, trial-and-error finite element analyses have been conducted in this project to minimize stress levels on the blades. This research involves the use of finite element analysis (FEA) to predict stress and deflection of impeller blades used on large (5m diameter) ducted axial flow impellers as the first step in the design process. Then, based on the results, improvements have been done to the models until the final design was made. As far as the author has been able to determine, this has not been researched before. Finite Element Analysis has been used on wind turbine blades, rudders and hulls of boats but not on axial flow impeller blades of the type used in this project. For the purpose of this project, commercial finite element computer program packages STRAND6 and STRAND7 were used as the main analysis tools. A static line load increasing linearly with radius along the blade has been used to simulate the assumed hydrodynamic loading, and applied to all FEA blade models. The analysis results proved the stresses on blades are largely dependant on the blade geometry. From the analysis results, the author modified the stacking arrangement of the FEA elements in order to minimize both the tensile stresses and the displacements of the blades at the tip. Parametric studies have been done in order to obtain the best FEA impeller blade model.

Thesis (MTech (Mechanical Engineering))--Cape Peninsula University of Technology, 2011 / Smart (SMA-Shape Memory Alloy) Technology continues to advance rapidly as engineers move closer to and understand better the industrial and commercial needs for SMA. As a matter of fact, all types of products, which exercise some type of control over their function, are rapidly making their way into the marketplace [36] Nonetheless, nowhere has been evidence in the development of a SMA impeller. Unlike traditional impellers with no control over their function and sometimes fixed angle of attack, this paper demonstrates numerical investigations using analytical algorithms (Matrix laboratory programming and excel spread sheet) and advanced computer simulation package, Engineering Fluid dynamics (EFD) into the feasibility of using a smart impeller to study the performance of a pumping system and the best angle of attack for a Shape Memory Impeller. Primarily, Bench mark data and dimensions are obtained from a standard centrifugal pump run on a FM21 demonstration unit. Using the same standard centrifugal pump, and keeping all other dimensions the same but altering the angle of attack, EFD simulations where made. From analytical algorithm and EFD comparison, it was evident that the best angle of attack is 12 degree at the outlet angle with respect to the inlet angle. From EFD results, it is palpable that, by increasing the angle of attack from 35 degree to 45 degree at the outlet there will be huge increase in flow rate by 63.47% There is also a slight decrease in the impeller Torque from 35 degrees to 42 degrees by 0.72%. It is economically feasible to work at an outlet angle of 42 degrees due to increase in efficiency of 62.1% and a drop in torque of 0.72% by varying the outlet angle from 35 degrees to 42 degree. Understanding how critical actuator design is, it should be suggested that any shape memory impeller should never be used in critical components without a prior history of thermal and mechanical loading. Therefore, a NiTi impeller constitutive model can be designed, with impeller blades made from NiTi plates, trained to remember its best angle of attack (Martensitic phase). NiTi shape memory metal alloy (plates-blades) can exist in a two different temperature-dependent crystal structures (phases) called martensite [9](lower temperature-normal pumping condition) and austenite [9] (higher temperature or parent phase-trained best angle of attack.)

The analysis and redesign of a centrifugal impeller for a rocket pump is presented in this thesis. A baseline impeller was designed by Rocketdyne for the NASA Marshall Pump Consortium. Initially, the objective was to reduce the circumferential exit flow distortion of the baseline impeller. Later in the study, the objective became raising the head coefficient of the impeller. The study presented in this thesis was also undertaken to demonstrate current CFD capabilities for impeller design. A literature review includes an overview of centrifugal impeller geometries and configurations. Centrifugal impeller performance and secondary flows are discussed, and a summary of studies on the effects of impeller exit and diffuser inlet velocity distortion on diffuser performance is also presented. The flow calculation details and the results of the baseline impeller flow calculations are described. Fourteen redesigned impeller geometries were analyzed using the Moore Elliptic Flow Program, and the results were compared to the baseline geometry in terms of head rise, losses, and exit flow distortions. A final geometry was chosen; this geometry will be built and tested by Rocketdyne. The results show that backward blade lean can be effective in red using the exit flow distortion of the impeller. Tip slots or holes were not beneficial because of the large inlet boundary layer. Also, it appears possible to raise the head coefficient of the baseline impeller without creating excessive flow distortion. The planned testing is necessary to verify the predictions of the flow code. / Master of Science

<p>Cilj doktorske disertacije je pobolj&scaron;anje hidrodinamičkih i<br />masenoprenosnih karakteristika airlift reaktora sa<br />spolja&scaron;njom recirkulacijom umetanjem samo-rotirajućih<br />impelera u uzlaznu cev. Uticaj ugradnje samo-rotirajućih<br />impelera na osnovne hidrodinamičke i masenoprenosne<br />osobine ispitivan je pri radu sa različitim tečnostima i<br />distributorima gasa. Rezultati su tumačeni poređenjem<br />vrednosti za sadržaj gasa u uzlaznoj cevi, za brzinu<br />tečnosti u silaznoj cevi, i za zapreminski koeficijent<br />prenosa mase, dobijenih za dve konfiguracije reaktora (sa<br />i bez impelera).<br />Rezultati disertacije ukazuju da ugradnja samo-rotirajućih<br />impelera dovodi do znatnog razbijanja mehurova i<br />smanjenja srednjeg prečnika mehurova gasa, naročito u<br />viskoznim rastvorima karboksimetilceluloze. Prividna<br />brzina gasa, vrsta tečne faze i tip distributora gasa u<br />velikoj meri utiču na efikasnost samo-rotirajućih impelera.<br />Dobijene vrednosti sadržaja gasa u uzlaznoj cevi su do<br />47% veće u konfiguraciji sa impelerima u odnosu na<br />konfiguraciju bez impelera. Iako samo-rotirajući impeleri<br />predstavljaju dodatni otpor proticanju tečnosti, njihovom<br />ugradnjom je u svim ispitivanim sistemima postignuto<br />relativno malo smanjenje brzine tečnosti (oko 10%).<br />Zahvaljujući impelerima, zapreminski koeficijent prenosa<br />mase uvećan je do 82% pri manjim protocima gasa. Pri<br />većim protocima, koji odgovaraju uslovima rada koji se<br />sreću u većini fermentacionih procesa, postignute su oko<br />20-30% veće vrednosti zapreminskog koeficijenta prenosa<br />mase.<br />Pored empirijskih modela, u ovom radu uspe&scaron;no su<br />razvijeni i modeli ve&scaron;tačkih neuronskih mreža kojim se<br />predviđaju sadržaj gasa u uzlaznoj cevi, brzina tečnosti i<br />zapreminski koeficijent prenosa mase za obe konfiguracije<br />airlift reaktora sa spolja&scaron;njom recirkulacijom.</p> / <p>The aim of this study was intensification of<br />hydrodynamic and mass transfer properties of<br />external-loop airlift reactor by means of self-agitated<br />impellers mounted in the riser section. The influence<br />of impellers&rsquo; insertion on the main hydrodynamic<br />and mass transfer characteristics was investigated for<br />various liquid phases and sparger types. The values<br />of riser gas holdup, downcomer liquid velocity and<br />volumetric mass transfer coefficient obtained in<br />configurations with and without impellers were<br />compared.<br />Results showed that the installment of self-agitated<br />impellers led to a significant bubble breakage and<br />decrease of bubble size, especially in viscous<br />carboxymethylcellulose solutions. The efficiency of<br />self-agitated impellers was immensely influenced by<br />superficial gas velocity, liquid phase, and distributor<br />type. Obtained riser gas holdup values were up to<br />47% higher in the configuration with impellers, in<br />comparison to the configuration wthout impellers.<br />Despite the fact that self-agitated impellers<br />represented an obstacle to liquid flow, relatively low<br />reduction of downcomer liquid velocity was attained<br />(about 10%). Furthermore, the insertion of impellers<br />induced up to 82% higher values of volumetric mass<br />transfer coefficient at lower superficial gas velocities.<br />At higher superficial gas velocities, i.e. conditions<br />mainly operated in various fermentation processes,<br />about 20-30% higher values of volumetric mass<br />transfer coefficient were achieved with impellers.<br />In addition to empirical correlations, artificial neural<br />network models were sucessfully developed to<br />predict riser gas holdup, downcomer liquid velocity<br />and volumetric mass transfer coefficient in both<br />external-loop airlift configurations.</p>

Orientadores: Jose Roberto Nunhez, Efraim Cekinski / Tese (doutorado) - Universidade Estadual de Campinas, Faculdade de Engenharia Quimica / Made available in DSpace on 2018-08-02T03:18:40Z (GMT). No. of bitstreams: 1 Silva_JeffersonLuizGrangeiroda_D.pdf: 4610700 bytes, checksum: b6db5ffbc0e16576244bd0eaea39201a (MD5) Previous issue date: 2002 / Resumo: O projeto atual de agitadores químicos é essencialmente dependente de relações empíricas, visto que as leis fisicas que regem os fenômenos envolvidos nos processos químicos são expressões cuja solução analítica é ainda desconhecida. Devido a isto, trabalhos experimentais como os compilados por Nagata, (1975), Oldshue, (1983), Sano e Usui, (1985) e Tatterson, (1991) são utilizados como principais referências para o cálculo do consumo de energia destes sistemas de agitação. Este projeto de pesquisa tem por objetivo principal compilar na literatura as principais correlações e trabalhos que são utilizados como base para o cálculo convencional de agitadores utilizados na indústria química, de forma que sejam definidas as melhores correlações através da análise dos parâmetros fundamentais (relações geométricas) no cálculo do Número de Potência, Número de Reynolds, Número de Froude, Número de Fluxo, Número de Mistura e o consumo de Potência de impelidores para os sistemas de agitação. A análise dos parâmetros geométricos será particularmente importante para estágios iniciais de projetos de plantas químicas, quando são necessárias informações da geometria, tanto do tanque como do impelidor (agitador) e, principalmente, do consumo de energia específica destes equipamentos para se estimar o consumo de energia da planta. Os resultados analisados através da utilização das correlações empíricas serão comparados com o Software comercial VISIMIX. Adicionalmente o L-CFD, laboratório de Fluído Dinâmica Computacional, já desenvolveu diversos projetos que analisam a otimização de projeto de reatores de mistura utilizando a Fluido Dinâmica Computacional e este projeto contribui por complementar o conhecimento deste grupo de pesquisa sobre o projeto de agitadores através de cálculos convencionais / Abstract: The design of impellers to date depends on empirical relations, since the physical laws that describe the phenomena involved in the chemical processes are expressions whose analytical solution is still unknown. Experimental works as those compiled by Nagata, (1975), Oldshue, (1983), Sano and Usui, (1985) and Tatterson, (1991) are used as references for energy consumption estimation in these systems. The compilation of the main correlations and the works in the literature that are used as a base to the conventional way to ca1culate the main impellers used in the chemical industry is the main objective of this research; which will allow one to select the better correlations it is carried on by the analysis of fundamental paramenters (geometric relations) for the ca1culation of Power Number, Reynolds Number, Froude Number, Flow Number, Mixing Number and the Power consumption of impellers in these systems. The analysis of the geometrical parameters will be particularly important to the early stages in the design of chemical plants, when informations ofthe tank and ofthe impeller (agitator) geometries and, mainly,about the specific energy consumption of these equipments are needed. The results are analysed using empirical correlations in the literature and are compared with the commercial software VISIMIX. Additionaly the L-CFD, Computational Fluid Dynamics laboratory, has already developed several projetcs to analyse the optimization project of mixing tanks, through the use of Computational Fluid Dynamics. This project contributes to complement the knowledge of this group of research on the design of mixing impellers, through the use of conventional methods / Doutorado / Desenvolvimento de Processos Químicos / Mestre em Engenharia Química

No description available.

This thesis constitutes detailed computational investigation on ow through the passages of a centrifugal compressor used for turbocharging applications. Given the dynamic nature of operation of the turbocharger, it becomes necessary to under- stand the ow that occurs within the blade passages and its e ect on performance. CFD is an established computational technique wherein the ow is dissected to fun- damental levels and a detailed picture is presented, application of this technique with limited and diverse sense towards understanding of ows through a turbocharger compressor has been successfully carried out by many before. This work presented attempts to address many of the lacuna reported and carries forward the work of several researchers to ll in the gaps. The complexity of the geometry of the blade shape poses many challenges in model- ing within the virtual space, an e ective way to overcome the obstacles is presented as a part of this work. Grid generation of the impeller and casing are discussed and adaptive approach is followed with generation of hexahedral grids for the impeller whereas tetrahedral for the casing. Since the grids of the impeller and its casing are di erent, ways of interfacing between the two domains in a CFD environment is discussed. An industry standard implicit 3D RANS solver was used to carry out the simula- tions. The importance of use of boundary conditions for the domain at unsteady operating points is presented in detail. On the choice made for turbulence model that governs the validity of the solution obtained, an extensive literature survey of the relevant topic as applicable for centrifugal compressors is presented and logic of the choice made for the present work is discussed. Menter's two equation SST-k! model emerges as the clear choice to be used even though the di erence in perfor- mance predictions by other turbulence models are insigni cant. Dynamics of ow at optimum design point, surge and choke of the compressor are presented in detail. With the geometry modeled with a tip clearance and the casing included within the simulation environment, it can be seen that the performance predicted is closer to actual at all operating points. A study of behavior of the compressor at extreme o design points is carried out and it can be seen that it depicts the trends that are seen in experimental works available in open literature. The distortion of pressure within the vaneless di user and the inviscid nature of the ow within the volute space are e ectively captured and an in depth analysis is carried out to uncover new patterns. A parametric study involving important geometric features such as the tip clearance and wrap angles are conducted leading to discovery of anomalies. The work summarizes to point out that the investigation carried out with the CFD simulations comprehensively leads to uncovering of ow dynamics within a complex system such as the centrifugal compressor within the limits of numerical analysis.

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No. of bitstreams: 1 DissMMB.pdf: 2553777 bytes, checksum: 21e951a2087a84913403141b819234c7 (MD5) Previous issue date: 2016-02-26 / Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq) / The type and operational conditions of a bioreactor chosen during the production phase of a product of interest affect not only the morphology and growth of filamentous microorganisms but also the product itself. Still the most common process to produce bioproducts is submerged cultures in conventional stirred and aerated bioreactors, with impeller of type six flat-blade turbine, or Rushton turbine (RT), which promotes good mixing and suitable oxygen transfer, but its power consumption is high and it causes high shear rate to the broth creating a hostile environment to the microorganisms. Alternatively, an impeller of the type “Elephant Ear” (EE) is shown in the literature as a “low shear” impeller, more suitable for the cultivation of shear sensitive microorganisms. This impeller creates a mixed flow (axial and radial) of broth with down flow (EEDP) or up (EEUP) depending on its geometry. This study aimed to evaluate the best association of impellers for filamentous fungi cultures in a conventional bioreactor. Initially the volumetric coefficient of oxygen transfer (kLa) and the power consumption of seven different association of impellers were evaluated. The results obtained the factorial design methodology showed that the associations EEDP-EEUP, RT-EEDP, and EEDP-RT, showed the best results regarding the oxygen transfer and the power consumption, being up to 87% more efficient than the standard RT-RT association. Two of the better performing association and the traditional (RT-RT) were selected to be evaluated regarding the shearing, by using empirical equations and the size of the eddies, evaluated by the Kolmogorov microscale. The association that showed higher values on the Kolmogorov scale and least shearing was EEDPEEUP, with shearing up to 60% lower than the RT-RT association. In the last step the effects of shear on the morphology of the fungi Aspergillus niger was evaluated. Short-term cultures (4h) were cultivated so that the cellular growth would not harm the analysis. The results showed that on the culture that used the EEDP-EEUP association the morphological form of cell clumps predominated, while on the culture that used the RT-RT association the morphological form of branched hyphae predominated, suggesting that the RT-RT association causes more shearing and can cause irreversible damage to the fungal cells. / O crescimento celular e a morfologia de microrganismos filamentosos, bem como o produto de interesse são afetados pelo modelo de biorreator e pelas condições de operação adotadas durante a etapa de produção. O processo mais adotado industrialmente para produção de bioprodutos ainda são os cultivos submersos em biorreatores convencionais tipo tanque agitado e aerado, sendo o impelidor tipo turbina de seis pás planas ou turbina de Rushton (RT) o mais utilizado por promover boa mistura e adequada transferência de oxigênio, porém seu consumo de potência é alto além de impor alto cisalhamento ao caldo gerando um ambiente hostil ao microrganismo. Alternativamente, o impelidor tipo “orelha de Elefante” ou “Elephant ear” (EE) é apresentado na literatura como um impelidor de “baixo cisalhamento” mais adequado para o cultivo dos microrganismos sensíveis ao cisalhamento. Esse impelidor promove um escoamento misto (axial e radial) do caldo com escoamento para baixo (EEDP) ou para cima (EEUP) dependendo da sua geometria. O presente trabalho teve como objetivo avaliar as melhores associações de impelidores para cultivos de fungos filamentosos em biorreator convencional. Primeiramente sete diferentes associações foram avaliadas em relação ao coeficiente volumétrico de transferência de oxigênio (kLa) e consumo de energia. Os resultados obtidos utilizando a metodologia de planejamento experimental fatorial mostraram que as configurações EEDP-EEUP, RT-EEDP e EEDP-RT foram as que apresentaram melhores resultados em relação à transferência de oxigênio e consumo de potência, com eficiência até 87% superior à associação padrão RT-RT. Foram então selecionadas duas das associações de melhor desempenho e a tradicional (RT-RT) para serem avaliadas em relação ao cisalhamento, através de equações empíricas e em relação ao tamanho dos turbilhões, avaliado pela microescala de Kolmogorov. A associação que apresentou maiores valores para microescala de Kolmogorov e menor cisalhamento foi a EEDP-EEUP, com cisalhamento até 60% inferior que a observada quando utilizada a associação RT-RT. Na última etapa verificou-se os efeitos do cisalhamento na morfologia do fungo Aspergillus niger. Foram realizados cultivos de curta duração (4 h) para evitar que o crescimento celular prejudicasse a análise. Os resultados mostraram que no cultivo utilizando o sistema EEDP-EEUP predominou a forma morfológica de aglomerados celulares (clumps), enquanto que no cultivo com impelidores Rushton (RT-RT) predominou a forma morfológica de hifas ramificadas, sugerindo um cisalhamento mais intenso provocado por este sistema de agitação, que pode acarretar danos irreversíveis às células fúngicas.