Bone drilling is a major part of orthopaedic surgery performed during the internal fixation of fractured bones. At present, information related to drilling force, drilling torque, rate of drill bit penetration and drill bit rotational speed is not available to orthopaedic surgeons, clinicians and researchers as bone drilling is performed manually. This research demonstrates that bone drilling force data if recorded in-vivo, during the repair of bone fractures, can provide information about the strength/quality of the bone. Drilling force does not give a direct measure of bone strength; therefore it has been correlated with the shear strength and screw pullout strength to determine the efficacy in estimating the bone strength. Various synthetic bone material densities and animal bones have been tested to demonstrate the use of drilling force data. A novel automated experimental test rig, which enables drilling tests, screw insertion and screw pullout tests to be carried out in a controlled environment, has been developed. Both drilling and screw pullout tests have been carried out in a single setting of the specimen to reduce the experimental errors and increase repeatability of the results. A significantly high value of correlation (r² > 0.99) between drilling force & shear strength and also between drilling force & normalised screw pullout strength in synthetic bone material was found. Furthermore, a high value of correlation (r² = 0.958 for pig bones and r² = 0.901 for lamb bones) between maximum drilling force & normalised screw pullout strength was also found. The result shows that drilling data can be used to predict material strength. Bone screws are extensively used during the internal fixation of fractured bones. The amount of screw been tightened is one of the main factor which affects the bone-screw fixation quality. Over tightening of screw can result into the loss of bone-screw fixation strength, whereas under tightening can result in the screw loosening. Therefore, optimum tightening of the screw is important to achieve the maximum bone-screw fixation strength. At present, optimum tightening of the screw is entirely dependent upon the skill and judgment of the surgeon, which is predominantly based on the feel of the screw tightening torque. Various studies have been reported in the literature to develop an algorithm to set an optimum tightening torque value to be used in surgery. A method which is based on the use of rotation angle of the screw while tightening, rather than using screw insertion/tightening torque, to optimise the bone-screw fixation strength is proposed in this research. The effectiveness of the proposed method has been successfully demonstrated on the synthetic bone material using the designed test rig. The optimum angle for the tested screw was found to be 120° which is equivalent to 33% of the screw pitch.

Externe Fixateure werden häufig für die Stabilisierung und Behandlung schwerer Frakturen genutzt. Schraubenkanalinfektionen können dabei zu Komplikationen, wie Osteomyelitis und Stabilitätsverlusten führen. Es ist unklar, ob Schraubenkanalinfektionen zu Schraubenlockerungen führen, oder aber ob der Stabilitätsverlust von Schrauben in Schraubenkanalinfektionen resultiert. Das Ziel dieser Studie ist es, einen Zusammenhang zwischen der mechanischen Stabilität, dem Auftreten von Infektionen und der osseären Verankerung darzustellen. An 27 Schafen wurde eine standardisierte Osteotomie (3mm weiter Frakturspalt) der rechten Tibia durchgeführt und mit einem monolateralem Fixateur externe stabilisiert. Während der täglichen Pinpflege wurde die Haut um die Schraubeneintrittsstellen begutachtet. Radiologische Verlaufskontrollen erfolgten in wöchentlichen Abständen. Nach 3, 6 und 9 Wochen wurden die Tiere getötet, die Ausdrehmomente der Schrauben gemessen und mikrobiologische Abstriche genommen. Knochenschnitte durch die Schraubenkanäle wurden für histologische, histochemische und histomorphometrische Analysen genommen. In dieser Studie scheint es zu einer Zunahme der Stabilisierung der osseären Verankerung während des Heilungsverlaufes zu kommen. Da die kortikale Knochendichte über die Zeit abnimmt, kann die zunehmend stabilere Verankerung der Schrauben einzig über eine gleichzeitige periostale Kallusdichtezunahme erklärt werden. Die größten Ausdrehmomente des neugebildeten periostalen Kallus wurden zum Sechswochenzeitpunkt gemessen. Danach nimmt die periostale Kallusfläche ab, wohingegen die Kallusdichte zunimmt. Die mikrobiologische Besiedelungsrate (15%) war dreifach höher als die klinisch bestätigten Infektionen. Hingegen war die Osteolyserate (28%) doppelt so hoch wie die mikrobiologisch bestätigte Infektionsrate. Eine Korrelation zwischen Infektion, Osteolyse und Pinlockerung konnte nicht gefunden werden. / External fixators are frequently used for the stabilization and the treatment of problematic fractures. Pin track infections have been shown to cause complications such as osteomyelitis and loss of stability of osteosynthesis. It remains unclear, whether pin track infection provokes pin loosening, or loss of the pin stability results in pin track infections. The aim of this study was to investigate the correlation between the mechanical stability of pins, the incidence of pin track infections and the osseus anchorage of pins. 27 sheep underwent a standardized osteotomy (3 mm gap) of the right tibia. The tibiae were stabilized by a monolateral external fixator. Within the daily pin care routine, the skin around the pin entries was scored. Radiographs were taken at weekly intervals. After 3, 6 and 9 weeks, the animals were sacrificed, the extraction torque of all pins was determined and microbiological analyses were taken. Bone sections through the pintracks were taken for histological, histochemical and histomorphometrical analysis. This study reveals an increasing stability of osseous pinanchorage over the course of healing. As the cortical bone density decreased over time, the increased anchorage-stability of the pins can only be explained by the simultaneous increase of the periosteal callus bone density. The magnitude of the extraction force is determined by the newbuilt periosteal callus, which is at its biggest value at six weeks. Afterwards, the periosteal callus area abates, while the callus bone density accumulates. The microbiologically affirmed infection rate (15%) was three times higher than the one clinical ascertained. In contrast the evidence of osteolysis (28%) was twice as high as the microbiologically diagnosed infection-rate. Despite the low infection rate, evidence of cortical lysis coud not be prevented. No correlation could be found between infection, osteolysis and pin loosening.