This study illustrates the ability of SWNT to nucleate and template polymer crystallization and orientation, and produce materials with improved properties and unique polymer morphologies. This research work focuses primarily on the physical interaction between single-wall carbon nanotubes (SWNT) and the flexible polymer system polyvinyl alcohol (PVA). Polymer crystallization in the near vicinity of SWNT (interphase) has been studied to understand the capability of SWNT in influence polymer morphology in bulk films and fibers. Fibrillar crystallization was achieved by shearing PVA/SWNT dispersions and resulted in the formation of oriented PVA/SWNT fibers or ribbons, while PVA solutions produce unoriented fibers. PVA single crystals were grown in PVA solutions as well as PVA/SWNT dispersions over a period of several months at room temperature (25 C). PVA single crystal growth in PVA/SWNT dispersions is templated by SWNT, and these crystals show the presence of new morphologies for PVA. PVA single crystals of differing morphology were also grown at elevated temperatures, and show morphology dependant electron beam irradiation resistance. Gel-spinning was used to produce PVA, and PVA/SWNT fibers where, PVA crystallization in the bulk fiber was observed. With 1 wt% SWNT loading in PVA, the fiber tensile strength increased from 1.6 GPa for the control PVA to 2.6 GPa for PVA/SWNT. Analysis of this data suggests stress of up to ~120 GPa on the SWNT. This is the highest reported stress on the SWNT to date and confirm excellent reinforcement and load transfer of SWNT in the PVA matrix. Raman spectroscopy data show high SWNT alignment in the fiber where the ratio is measured to be 106. High-resolution transmission electron microscopy (HR-TEM) is used to characterize polymer morphology near the polymer-SWNT interface for PVA/SWNT fibers. HR-TEM studies of Polymer/CNT composites show distinct morphological differences at the polymer-SWNT interface/interphase for semi-crystalline and amorphous polymer systems which may be related to polymer-SWNT interaction in the composite. Studies on polymer crystallization, carbon nanotube (CNT)/polymer composite, and polymer composite interfacial literature in summarized in Chapter 1. Fibrillar crystallization of PVA and PVA/SWNT is presented in Chapter 2. PVA single crystal grown at varying temperatures is discussed in Chapter 3, followed by single crystal growth studies in PVA/SWNT dispersions in Chapter 4. Chapter 5 summarizes the gel-spinning studies of PVA and PVA/SWNT fibers. Conclusions and recommendations for future work pertaining to this study are given in Chapter 6. Results of HR-TEM studies on other polymer/SWNT composites are given in Appendix A, Appendix B summarizes work on PE crystallization in the SWNT/DMF dispersions, and studies of PVA and PVA/SWNT gel films are summarized in Appendix C.

Effects of mould flux contaminant on scale-steel adhesion and hydraulic descaling of scale formed on slabs were investigated. In this investigation, stainless steel type 304 (austenitic with 18% Cr and 8% Ni) and specific mould fluxes were used when growing the scale on contaminated samples under simulated industrial reheating conditions, with subsequent high pressure water hydraulic descaling. The basic hypothesis was that the steel-scale adhesion depends on the microstructure of different phases present in the scale, the segregation of specific elements at the interface and the interfacial morphology of the scale after reheating. It was found that mould flux contaminant decreases scale-steel adhesion and therefore improved the descaling effectiveness significantly compared to non contaminated stainless steel. The descaling effectiveness of contaminated and uncontaminated slab was dependent to the presence of metal free paths (chromite layers along the austenite grains boundaries) and the presence of unoxidized metal in the scale due to nickel enrichment at the interface. Compared to the uncontaminated samples, the descaling of contaminated samples was efficient which could be due to the fact that some mechanisms which increase scale– steel adhesion (notably nickel enrichment at the interface) were considerably reduced. For all contaminated samples, the descaling effectiveness after visual observation were close to 100% and it was found that mould flux type 832 ( low basicity) gave a high descaling efficiency with better steel surface quality after descaling compared to mould fluxes type 810 and RF1. / Dissertation (MSc)--University of Pretoria, 2009. / Materials Science and Metallurgical Engineering / unrestricted