This thesis investigates the effect of reaction media on the efficiency of grafting hydrophobic polymers from cellulose nanocrystals (CNCs) via surface-initiated atom transfer radical polymerization (SI-ATRP), with the goal of producing highly-modified CNCs for incorporation into latex-based pressure sensitive adhesives (PSAs). A latex is a dispersion of polymer particles in water made by emulsion polymerization; latexes are commonly used in paints, coatings, elastomers, inks/toners, household products, cosmetics, and adhesives. However, latex-based PSAs often underperform compared to their organic solvent-polymerized counterparts due to a lack of cohesive strength in the cast latex films. The environmental benefit of using latex-based PSAs synthesized in water is significant, but the development of strategies to improve their performance are required. CNCs are hydrophilic rod-shaped nanoparticles with high mechanical strength. Adding CNCs to latex-based PSAs has been shown to improve both adhesive (i.e., tack and peel strength) and cohesive (i.e., shear strength) properties and offers a degree of sustainability because CNCs are derived from natural cellulose sources such as wood pulp. However, their hydrophilicity, particularly relative to the hydrophobic polymers used in PSAs, has constrained CNCs to the continuous (i.e., water) phase of the latex. To improve CNC compatibility with the dispersed (i.e., polymer) phase and improve their distribution in cast latex films, hydrophobic polymers can be grafted from CNCs. However, CNCs with a high polymer graft density are required to ensure their compatibility with monomers/polymers during latex synthesis. To begin, grafting poly(butyl acrylate) (PBA) from CNCs using SI-ATRP in polar dimethylformamide (DMF) versus non-polar toluene was directly compared. The enhanced colloidal stability of initiator-modified CNCs in DMF led to improved accessibility to surface initiator groups during polymer grafting. As such, PBA-grafted CNCs produced in DMF had up to 30 times more grafted polymer chains than PBA-grafted CNCs produced in toluene. The PBA-grafted CNCs produced in DMF showed high contact angles when cast in a film and formed stable suspensions in toluene. This work highlights that optimizing CNC colloidal stability in a given solvent prior to polymer grafting is a more crucial consideration than solvent–polymer compatibility in the context of obtaining high graft densities and thus hydrophobic CNCs via SI-ATRP. The improved polymer grafting method in DMF was then used to produce PBA and poly(methyl methacrylate) (PMMA)-grafted CNCs at two polymer chain lengths. Polymer grafted CNCs were incorporated in situ during a seeded semi-batch emulsion polymerization to produce PBA latex nanocomposite PSAs. Viscosity measurements revealed significant differences between latexes prepared with CNCs versus polymer-grafted CNCs, with the lower viscosities of the latter suggesting their incorporation inside the polymer particles. When CNCs with short polymer grafts were introduced into PSAs at 1 wt. % loading, they exhibited comparable tack and improved peel strength compared to unmodified CNCs (and all properties improved relative to the base latex without any CNCs). This is attributed to their improved distribution throughout the PSA, the enhanced wettability of the substrate with the CNC containing latex, and the increased polymer chain mobility achieved based on the low molecular weight of the grafts. CNCs with long polymer grafts aggregated in the latex and did not improve PSA properties. PMMA-grafted CNCs slightly outperformed PBA-grafted CNCs likely due to the higher glass transition temperature of PMMA. These results provide insight into future optimization of more sustainable latex-based PSA formulations as well as new commercial CNC-latex products, where the presence of low molecular weight grafts on CNC surfaces could improve polymer mobility and tack and peel strength. / Thesis / Master of Applied Science (MASc) / When the adhesives used in tapes, labels or sticky notes are produced using water-based reactions, they normally underperform compared to conventional adhesives produced using toxic solvents. To improve such water-based adhesives, adding nanocellulose (tiny particles derived from wood pulp) during synthesis has been shown to be an asset. Nanocellulose can be chemically modified to improve its compatibility with adhesive ingredients, and thus change the role of nanocellulose during adhesive manufacturing. In this thesis, modified nanocelluloses were added to water-based adhesives to evaluate their effect on performance (i.e., strength and stickiness). It was found that the reaction conditions during nanocellulose modification were crucial for obtaining highly modified particles that are compatible with adhesive ingredients. This work aims to provide insight for future production of less environmentally taxing adhesives made in water and expand the use of nanocellulose in new commercial products.

Nous décrivons dans ce travail l'élaboration de latex nanocomposites à base d'oxyde de cérium en vue d'applications dans le domaine des revêtements. Deux procédés originaux ont été développés afin de contrôler la morphologie des particules. Dans un premier temps, nous avons tiré parti de la forte densité de charges des nanoparticules d'oxyde de cérium pour stabiliser des particules de latex obtenues par polymérisation en émulsion ou en miniémulsion " de Pickering ". Dans les deux cas, la réaction est conduite en présence des particules inorganiques et d'un agent complexant à caractère acide, l'acide méthacrylique, en l'absence de tout tensioactif. Des particules de latex, décorées en surface par les nanoparticules d'oxyde de cérium ont été ainsi synthétisées. Par la suite, une stratégie qui consiste à utiliser des chaînes de polymères hydrophiles, réactivables (macro-agent RAFT) et préalablement adsorbées à la surface des nanoparticules d'oxyde de cérium a été envisagée. Ces chaînes polymères comportant à la fois des fonctions carboxyliques et un groupe trithiocarbonate terminal sont capables de stabiliser la suspension colloïdale des nanoparticules et de réamorcer la polymérisation en mode semi-continu permettant ainsi l'encapsulation de l'oxyde de cérium. Une optimisation visant à utiliser un procédé batch a également été évaluée. Quelle que soit la stratégie employée, une attention toute particulière a été portée à la stabilité colloïdale du milieu ainsi qu'à la cinétique de la réaction. La morphologie des particules composites a été caractérisée par MET et cryo-MET et reliée aux conditions de modification de surface et de polymérisation

Nous décrivons dans ce travail l’élaboration de latex nanocomposites à base d’oxyde de cérium en vue d’applications dans le domaine des revêtements. Deux procédés originaux ont été développés afin de contrôler la morphologie des particules. Dans un premier temps, nous avons tiré parti de la forte densité de charges des nanoparticules d’oxyde de cérium pour stabiliser des particules de latex obtenues par polymérisation en émulsion ou en miniémulsion « de Pickering ». Dans les deux cas, la réaction est conduite en présence des particules inorganiques et d’un agent complexant à caractère acide, l’acide méthacrylique, en l’absence de tout tensioactif. Des particules de latex, décorées en surface par les nanoparticules d’oxyde de cérium ont été ainsi synthétisées. Par la suite, une stratégie qui consiste à utiliser des chaînes de polymères hydrophiles, réactivables (macro-agent RAFT) et préalablement adsorbées à la surface des nanoparticules d’oxyde de cérium a été envisagée. Ces chaînes polymères comportant à la fois des fonctions carboxyliques et un groupe trithiocarbonate terminal sont capables de stabiliser la suspension colloïdale des nanoparticules et de réamorcer la polymérisation en mode semi-continu permettant ainsi l’encapsulation de l’oxyde de cérium. Une optimisation visant à utiliser un procédé batch a également été évaluée. Quelle que soit la stratégie employée, une attention toute particulière a été portée à la stabilité colloïdale du milieu ainsi qu’à la cinétique de la réaction. La morphologie des particules composites a été caractérisée par MET et cryo-MET et reliée aux conditions de modification de surface et de polymérisation / This work describes the elaboration of nanocomposite latexes containing cerium dioxide nanoparticles for coating applications. Two original approaches have been developed to control the particle morphology. First, we took advantage of the high charge density of cerium dioxide nanoparticles to stabilize latex particles obtained via emulsion or “Pickering” miniemulsion polymerization. In both cases the reaction was conducted in the presence of the inorganic particles and methacrylic acid as a complexing agent, in the absence of any added surfactant. Armored latex particles covered with cerium dioxide nanoparticules were obtained by this method. Subsequently, another approach based on the use of living hydrophilic polymer chains (macroRAFT agents) previously adsorbed on the surface of the cerium dioxide nanoparticles was considered. These copolymers both containing carboxylic acid groups and carrying a thiocarbonylthio end group led to stable aqueous dispersion of the nanoparticles and could chain extend to form an encapsulating polymer shell under starved feed emulsion polymerization conditions. An optimization using a batch process was also evaluated. For both approaches, particular attention was paid to the colloidal stability of the medium and to the kinetics of the reaction. The morphology of the nanocomposite latex particles was characterized by TEM and cryo-TEM and correlated with the surface modification and the experimental conditions