Transparent electrodes made from metal oxides suffer from poor flexibility and durability. Highly transparent and electrically conductive thin films based on carbon nanotubes (CNTs) were assembled as a potential indium tin oxide (ITO) replacement using layer-by-layer (LbL) assembly. The ultimate objective of this dissertation work is to produce CNT-based assemblies with sheet resistance below 100 Omega/sq and visible light transmission greater than 85 percent. The alternate deposition of positively charged poly(diallyldimethylammonium chloride) [PDDA] and CNTs stabilized with negatively charged deoxycholate (DOC) exhibit linear film growth and thin film properties can be precisely tuned. Ellipsometry, quartz crystal microbalance, and UV-vis were used to measure the growth of these films as a function of PDDA-CNT bilayers deposited, while TEM, SEM, and AFM were used to visualize the nanostructure of these films. Following a literature review describing potential ITO substitutes and LbL technology, the influence of CNT type on optoelectronic performance of LbL assemblies is described. Three different types of nanotubes were investigated: (1) multiwalled carbon nanotubes (MWNTs), (2) few-walled carbon nanotubes (FWNT), and (3) purified single-walled carbon nanotubes (SWNTs). SWNTs produced the most transparent (>85 percent visible light transmittance) and electrically conductive (148 S/cm, 1.62 kOmega/sq) 20-bilayer films with a 41.6 nm thickness, while MWNT-based films are much thicker and more opaque. A 20-bilayer PDDA/(MWNT DOC) film is approximately 103 nm thick, with a conductivity of 36 S/cm and a transmittance of 30 percent. In an effort to improve both transparency and electrical conductivity, heat and acid treatments were studied. Heating films to 300 degree C reduced sheet resistance to 701 Omega/sq (618 S/cm conductivity, 38.4 nm thickness), with no change in transparency, owing to the removal of insulating component in the film. Despite improving conductivity, heating is not compatible with most plastic substrates, so acid doping was investigated as an alternate means to enhance properties. Exposing SWNT-based assemblies to HNO3 vapor reduced sheet resistance of a 10 BL film to 227 Omega/sq. Replacing SWNTs with double walled carbon nanotubes (DWNTs) provided further reduction in sheet resistance due to the greater metallic of DWNT. A 5 BL DWNT film exhibited the lowest 104 Omega/sq sheet resistance (4200 S/cm conductivity, 22.9 nm thickness) with 84 percent transmittance after nitric acid treatment. DWNT-based assemblies maintained their low sheet resistance after repeated bending and also showed electrochemical stability relative to ITO. This work demonstrates the excellent optoelectronic performance, mechanical flexibility, and electrochemical stability of CNT-based assemblies, which are potentially useful as flexible transparent electrodes for a variety of flexible electronics.

Thin layers with high barrier to oxygen and other gases are a key component to many packaging applications, such as flexible electronics, food, and pharmaceuticals. Vapor deposited thin films provide significant gas barrier, but are prone to cracking when flexed, require special, non-ambient processing environments, and can involve complex fabrication when layered with polymers. The addition of clay into polymers can enhance barrier properties relative to the neat polymer; however, these composites are subject to clay aggregation at high loadings, which leads to increased opacity and random platelet alignment that ultimately reduce barrier improvement. Layer-by-layer (LbL) assembly is capable of producing thin films that exhibit super gas barrier properties, while remaining flexible and completely transparent. Montmorillonite (MMT) clay and branched polyethylenimine (PEI) were deposited via LbL assembly to create gas barrier films that can be tailored by altering the pH of the PEI deposition solution or the concentration of the MMT suspension. Films grow linearly as a function of layers deposited, where increasing PEI pH increases spacing between clay layers and increasing MMT concentration increases thin film clay content. An oxygen transmission rate (OTR) below the detection limit of commercial instrumentation (< 0.005 cm3/m2•day•atm) is observed after 70 layers of 0.2 wt % MMT or 24 layers of 2 wt % MMT are deposited with pH 10 PEI onto 179 µm thick poly(ethylene terephthalate) (PET) film. Three-component films of PEI, poly(acrylic acid) (PAA), and MMT grow exponentially as a function of PEI/PAA/PEI/MMT quadlayers deposited. A transparent, ultrathin film of only four quadlayers deposited onto PET exhibits the lowest oxygen permeability ever reported for any thin film material, at only 51 nm thick. Finally, the first example of LbL assembly using large aspect ratio vermiculite (VMT) clay was performed. PEI/VMT films grow linearly as a function of layers deposited and exhibit 95 % light transmission with 97 wt % VMT. The barrier of these films is due to the highly aligned nanobrick wall structure that creates a tortuous path for permeating molecules. Coupling high flexibility, transparency, and barrier, these coatings are good candidates for a variety of packaging applications.

The goal of the proposed study is to understand the morphology, physical, and responsive properties of synthetic polymer and biopolymer layer-by-layer (LbL) arrays using the inkjet printing and stamping technique, in order to develop patterned encapsulated thin films for controlled release and biosensor applications. In this study, we propose facile fabrication processes of hydrogen-bonded and electrostatic LbL microscopic dot arrays with encapsulated target organic and cell compounds. We study encapsulation with the controllable release and diffusion properties ofpoly(vinylpyrrolidone) (PVPON), poly(methacrylic acid) (PMAA), silk-polylysine, silk-polyglutamic acid, pure silk films, and E-coli cells from the multi-printing process. Specifically, we investigate the effect of thickness, the number of bilayers, and the hydrophobicity of substrates on the properties of inkjet/stamping multilayer films such as structural stability, responsiveness, encapsulation efficiency, and biosensing properties. We suggest that a more thorough understanding of the LbL assembly using inkjet printing and stamping techniques can lead to the development of encapsulation technology with no limitations on either the concentration of loading, or the chemical and physical properties of the encapsulated materials. In addition, this study offers new encapsulation concepts with simple, cost effective, highly scalable, living cell-friendly, and controllable patterning properties.

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The formation of layered nanoparticle films on the surface of wood fibers is reported in this study. The layer-by-layer (LbL) assembly technique was comprehensively investigated as a non-covalent surface modification method for lignocellulosic fiber. Nanocomposite-based lignocellulosic fibers were successfully fabricated by sequential adsorption of oppositely charged poly(diallydimethylammonium) chloride (PDDA) and clay nanoparticles in a number of repeated deposition cycles. Nanocomposite fibers displayed layered structure as indicated by the electrokinetic potential studies and scanning electron microscopy (SEM) analysis. Layer-by-layer films of PDDA and clay impacted the thermal stability of wood fibers. Average degradation temperature at 5 and 10% weight loss for modified fibers with 4 bi-layers increased by up to ~24 and ~15°C, respectively. Significant char residue formed for the LbL modified fibers after heating to 800°C, indicating that the clay-based coating may serve as a barrier, creating an insulating layer to prevent further decomposition of the material. Layer-by-layer film formation on wood fibers was investigated as a function of parameters related to fiber composition and solution conditions (ie. presence of lignin, salt concentration and pH). Elemental analysis of modified fibers revealed that PDDA adsorption to the fibers was reduced for all solution conditions for the samples with the highest content of lignin. Upon extracting the non-covalently attached lignin, the samples showed the greatest amount of PDDA adsorption, reaching to 1.5% of total mass, under neutral solution conditions without the presence of added electrolyte. Furthermore, the influence of both the amount of PDDA adsorbed onto the fiber surface and electrokinetic potential of modified fibers on subsequent multilayer formation was quantified. Under select fiber treatments, great amount of PDDA/clay (up to ~75% total mass for only 4 bi-layers) was adsorbed onto wood fibers through the LbL process, giving these high surface area fibers nanocomposite coatings. LbL modified fibers were melt compounded with isotactic polypropylene (PP) and compression molded into test specimens. The effect of LbL modification as a function of the number of bi-layers on composite performance was tested using the tensile, flexural, dynamic mechanical and thermal properties of fiber reinforced thermoplastic composites. LbL modified fiber composites had similar modulus values but significantly lower strength values than those of unmodified fiber composites. However, composites composed of LbL modified fibers displayed increased elongation at break, increasing by more than 50%, to those of unmodified samples. DSC results indicated that crystallization behavior of PP is promoted in the presence of wood fibers. Both unmodified and LbL modified fibers are able to acts as nucleating agents, which cause an increase of the crystallinity of PP. Moreover, results from tensile and flexural strength, dynamic mechanical analysis and water absorption tests revealed that the material (PDDA or clay) at the terminal (outer) layer of LbL modified fiber influences the performance of the composites. These findings demonstrate control over the deposition of nanoparticles onto lignocellulosic fibers influencing terminal surface chemistry of the fiber. Further investigation into using renewable fibers as carriers of nanoparticle films to improve fiber durability, compounding with thermoplastics that have higher melt processing temperatures, and tailoring terminal surface chemistry to enhance adhesion is justified by this research. / Ph. D.

La technique d'auto-assemblage couche par couche de polyélectrolytes, permettant de construire des films appelés « multicouches », s'est grandement développée au cours des deux dernières décennies. Cette technique permet non seulement de modifier des surfaces de matériaux mais également d'élaborer des membranes auto-supportées. Dans cette thèse, j'ai étudié la croissance de deux systèmes multicouches assemblés dans des conditions extrêmes de pH pour accélérer leur croissance. Les films à base de poly(ethylene imine) et d'acide poly(acrylique) ont été utilisés pour réaliser, d'une part, des membranes possédant une capacité à répondre à l'humidité, et d'autre part, des membranes asymétriques présentant des propriétés anti-bactériennes. Les films à base de poly(L-lysine) et de hyaluronane ont été réalisé par croissance amplifiée par le pH, et l'effet du poids moléculaire du HA sur la croissance et les propriétés interne des films a été étudié. Ces films ont servi de réservoir pour le piégeage de précurseurs métalliques, qui ont ensuite été réduit in situ par irradiation UV, afin de former des nanoparticules. Ainsi, des films nanocomposites contenant des particules d'argent et des particules d'or ont été synthétisés. / Layer-by-layer assembly has witnessed great development during the two last decades and has expanded its application from surface modification to membrane construction. In this thesis, I studied the buildup of layer-by-layer films assembled at extreme pH (i.e. pH-amplified). I first focused on the fabrication of free-standing film made of poly(ethylene imine) and poly(acrylic acid). An application was to use these films as humidity sensors and a second one was to load silver ions in the films to create anti-bacterial membranes. Then, I worked on poly(L-lysine)/hyaluronan films and I investigated the effect of HA molecular weight on film growth and internal properties. Finally, nanocomposites were made via in situ synthesis of metal NPs in (PLL/HA) films: silver NP loaded (PLL/HA) free-standing films were constructed and their mechanical properties were tested; well dispersed gold NPs with sizes ranging from ~2 nm to ~9 nm were synthesized in (PLL/HA) films.

The development of the layer-by-layer (LbL) technique has turned out to be an efficient way to physically modify the surface properties of different materials, for example to improve the adhesive interactions between fibers in paper. The main objective of the work described in this thesis was to obtain fundamental data concerning the adhesive properties of wood biopolymers and LbL films, including the mechanical properties of the thin films, in order to shed light on the molecular mechanisms responsible for the adhesion between these materials. LbLs constructed from poly(allylamine hydrochloride) (PAH)/poly(acrylic acid) (PAA), starch containing LbL films, and LbL films containing nanofibrillated cellulose (NFC) were studied with respect to their adhesive and mechanical properties. The LbL formation was studied using a combination of stagnation point adsorption reflectometry (SPAR) and quartz crystal microbalance with dissipation (QCM-D) and the adhesive properties of the different LbL films were studied in water using atomic force microscopy (AFM) colloidal probe measurements and under ambient conditions using the Johnson-Kendall-Roberts (JKR) approach. Finally the mechanical properties were investigated by mechanical buckling and the recently developed SIEBIMM technique (strain-induced elastic buckling instability for mechanical measurements). From colloidal probe AFM measurements of the wet adhesive properties of surfaces treated with PAH/PAA it was concluded that the development of strong adhesive joints is very dependent on the mobility of the polyelectrolytes and interdiffusion across the interface between the LbL treated surfaces to allow for polymer entanglements. Starch is a renewable, cost-efficient biopolymer that is already widely used in papermaking which makes it an interesting candidate for the formation of LbL films in practical systems. It was shown, using SPAR and QCM-D, that LbL films can be successfully constructed from cationic and anionic starches on silicon dioxide and on polydimethylsiloxane (PDMS) substrates. Colloidal probe AFM measurements showed that starch LbL treatment have potential for increasing the adhesive interaction between solid substrates to levels beyond those that can be reached by a single layer of cationic starch. Furthermore, it was shown by SIEBIMM measurements that the elastic properties of starch-containing LbL films can be tailored using different nanoparticles in combination with starch. LbL films containing cellulose I nanofibrils were constructed using anionic NFC in combination with cationic NFC and poly(ethylene imine) (PEI) respectively. These NFC films were used as cellulose model surfaces and colloidal probe AFM was used to measure the adhesive interactions in water. Furthermore, PDMS caps were successfully coated by LbL films containing NFC which enabled the first known JKR adhesion measurements between cellulose/cellulose, cellulose/lignin and cellulose/glucomannan. The measured adhesion and adhesion hysteresis were similar for all three systems indicating that there are no profound differences in the interaction between different wood biopolymers. Finally, the elastic properties of PEI/NFC LbL films were investigated using SIEBIMM and it was shown that the stiffness of the films was highly dependent on the relative humidity. / <p>QC 20110923</p>

Surface-assisted directed assembly allows ultrasoft and replusive functional polymeric “colloids” to assemble into the organized supramolecular ultrathin films on a monomolecular level. This study aims at achieving a fundamental understanding of molecular morphology and responsive behavior of major classes of branched star-shaped polymers (star amphiphilic block copolymers and star polyelectrolytes) and their aggregation into precisely engineered functional ultrathin nanofilms. Thus, we focus on elucidating the role of molecular architecture, chemical composition, and intra/intermolecular interactions on the assembly behavior of highly-branched entities under variable environmental and confined interfacial conditions. The inherent molecular complexity of branched architectures facilitates rich molecular conformations and phase states from the combination of responsive dynamics of flexible polymer chains (amphiphilic, ionizable arms, multiple segments, and free chain ends) and extened molecular design parameters (number of arms, arm length, and segment composition/sequence). These marcromolecular building components can be affected by external conditions (pH, salinity, solvent polarity, concentration, surface pressure, and substrate nature) and transformed into a variety of complex nanostructures, such as two-dimensional circular micelles, core/shell unimicelles, nanogel particles, pancake & brush micelles, Janus-like nanoparticles, and highly nanoporous fractal networks. The fine balance between repulsive mulitarm interactions and surface energetic effects in the various confined surfaces and interfaces enables the ability to fabricate and tailor well-organized ultrathin nanofilms. The most critical findings in this study include: (1) densely packed circular unimicelle monolayers from amphiphilic and amphoteric multiblock stars controlled by arm number, end blocks, and pH/pressure induced aggregation, (2) monolayer polymer-metal nanocomposites by in-situ nanoparticle growth at confined interfaces, (3) on-demand control of exponentially or linearly grown heterogeneous stratified multilayers from self-diffusive pH-sensitive star polyelectrolyte nanogels, (4) core/shell umimicelle based microcapsules with a fractal nanoporous multidomain shell morphology, and (5) preferential binding and ordering of Janus-like unimicelles on chemically heterogeneous graphene oxide surfaces for biphasic hybrid assembly. The advanced branched molecular design coupled with stimuli responsive conformational and compositional behavior presents an opportunity to control the lateral diffusion and phase segregation of branched compact supermolecules on the surface resulting in the generation of well-controllable monolayers with tunable ordering and complex morphology, as well as to tailor their stratified layered nanostructures with switchable morphological heterogeneity and multicompartmental architectures. These surface-driven star polymer supramolecular assemblies and interfaces will enable the design of multifunctional nanofilms as hierarchical responsive polymer materials.

Les nanocristaux de cellulose (NCC) sont des nanoparticules biosourcées en forme de bâtonnets produites par l’hydrolyse à l’acide sulfurique de fibres de cellulose. Les nombreux avantages des NCC (excellentes propriétés mécaniques, faible densité, grande surface spécifique, non toxicité, source abondante et renouvelable) en font des briques élémentaires particulièrement attractives pour l’élaboration de nanocomposites biosourcés et expliquent l’intérêt croissant des mondes industriels et académiques pour ces nanoparticules. Au cours des dix dernières années, les NCC ont été associés à différents types de polymère pour former, grâce à la méthode d’assemblage couche par couche, des films minces aux architectures modulables. Dans ce travail, nous avons exploré trois axes de recherche innovants dans le domaine des films multicouches à base de NCC. Dans un premier temps, les chaînes de polymère ont été remplacées par des nanoparticules inorganiques de forme hexagonale chargée positivement, les nanoplaquettes de gibbsite (GN), pour former des films minces hybrides entièrement constitués de nanoparticules. Nous avons montré que l’architecture des films (NCC/GN) pouvait être modulée sur une large gamme en ajustant les paramètres physico-chimiques comme le facteur de forme, la force ionique de la suspension de NCC ou le protocole de séchage. La caractérisation fine de la structure interne des films a été déterminée par l’utilisation de deux techniques de surface complémentaires, la microscopie à force atomique (AFM) et la réflectivité des neutrons (RN). Nous avons pu prouver que l’architecture interne des films était le résultat de différentes forces d’interaction dont la portée dépend des paramètres physico-chimiques utilisés. Dans un second temps, la résistance à l’humidité de films entièrement biosourcés a été étudiée en comparant des films dans lesquels les NCC étaient associés soit à des chaines de xyloglucane (XG) natives soit à des chaines de XG oxydées. Les résultats d’AFM et de RN révèlent que les cinétiques d’absorption d’eau et l’hydratation des films dépendent fortement de la possibilité de créer des liaisons hémiacétales intra- et intercouches générant ainsi un réseau covalent. Le troisième axe de recherche concerne la production de surfaces macroscopiques au sein desquelles les NCC seraient orientés dans des directions privilégiées pour élaborer des nanocomposites anisotropes. Un alignement prononcé a été obtenu par l’utilisation d’un flux laminaire de cisaillement.L’ajustement des paramètres structuraux confère aux films multicouches des propriétés physiques macroscopiques spécifiques. Les propriétés mécaniques des films ont donc été déterminées en utilisant la technique SIEBIMM (strain induced elastic buckling instability for mechanical measurements) et ont été reliées aux paramètres structuraux. Ces nanocomposites aux architectures et propriétés modulables pourraient permettre la conception de films minces ou de revêtements intéressants pour des domaines tels que les membranes de séparation ou les supports flexibles pour l’électronique. / CNCs are biobased nanorods that are attracting increasing attention from both the academic and industrial communities due to their numerous properties such as renewability, high specific surface area, excellent mechanical properties, light weight, or non-toxicity. CNCs are thus considered as highly promising blocks for the production of high performance biobased composites. In the last ten years, negatively charged CNCs have been associated with natural or synthetic polycations or neutral biopolymers within multilayered films built by the layer-by-layer assembly technique. In the present study, we have investigated three new research axes in the CNC-based multilayers field. In a first part, polymer chains have been replaced by positively charged inorganic Gibbsite nanoplatelets (GN) to form innovative hybrid nanoparticules-based thin films. We have shown that the architecture of (CNC/GN) films can be tuned over a wide range by adjusting the physico-chemical parameters such as the aspect ratio of the CNC, the ionic strength, or the drying protocol. The detailed internal structure of the multilayered films has been elucidated by the complementary use of AFM and neutron reflectivity (NR) and was attributed to a combination of different interaction forces. In a second part, the resistance to humidity of purely biobased films was investigated by comparing films where CNCs are associated either with neutral xyloglucan chains or with oxidized ones. AFM and NR reveal that the kinetics of water intake and hydration strongly depends on the possibility to form inter- and intra-layer hemiacetal bonds forming a covalent network. The third axis concerns the production of uniformly oriented macroscopic surfaces of CNCs to build anisotropic multilayered nanocomposites. Enhanced alignment was achieved by the use of laminar shear flow.The fine tuning of the structural features of all the multilayered systems studied gives rise to specific macroscopic physical properties. The mechanical properties of films of various architectures (Young’s modulus) have thus been measured using the strain induced elastic buckling instability for mechanical measurements (SIEBIMM) technique and tentatively related to the film’s structure. The tunable properties of such multilayered systems pave the way to the design of thin films and coatings for separation membranes or supports for flexible electronics.