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Experimental Investigation of Film Cooling Effectiveness on Gas Turbine BladesLi, Shiou-Jiuan 14 March 2013 (has links)
High turbine inlet temperature becomes necessary for increasing thermal efficiency of modern gas turbines. To prevent failure of turbine components, advance cooling technologies have been applied to different portions of turbine blades.
The detailed film cooling effectiveness distributions along a rotor blade has been studied under combined effects of upstream trailing edge unsteady wake with coolant ejection by the pressure sensitive paint (PSP). The experiment is conducted in a low speed wind tunnel with a five blade linear cascade and exit Reynolds number is 370,000. The density ratios for both blade and trailing edge coolant ejection range from 1.5 to 2.0. Blade blowing ratios are 0.5 and 1.0 on suction surface and 1.0 and 2.0 on pressure surface. Trailing edge jet blowing ratio and Strouhal number are 1.0 and 0.12, respectively. Results show the unsteady wake reduces overall effectiveness. However, the unsteady wake with trailing edge coolant ejection enhances overall effectiveness. Results also show that the overall effectiveness increases by using heavier coolant for ejection and blade film cooling.
Leading edge film cooling has been investigated using PSP. There are two test models: seven and three-row of film holes for simulating vane and blade, respectively. Four film holes’ configurations are used for both models: radial angle cylindrical holes, compound angle cylindrical holes, radial angle shaped holes, and compound angle shaped holes. Density ratios are 1.0 to 2.0 while blowing ratios are 0.5 to 1.5. Experiments were conducted in a low speed wind tunnel with Reynolds number 100,900. The turbulence intensity near test model is about 7%. The results show the shaped holes have overall higher effectiveness than cylindrical holes for both designs. As increasing density ratio, density effect on shaped holes becomes evident. Radial angle holes perform better than compound angle holes as increasing blowing and density ratios. Increasing density ratio generally increases overall effectiveness for all configurations and blowing ratios. One exception occurs for compound angle and radial angle shaped hole of three-row design at lower blowing ratio. Effectiveness along stagnation row reduces as increasing density ratio due to coolant jet with insufficient momentum caused by heavier density coolant, shaped hole, and stagnation row.
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Large Eddy Simulation of Leading Edge Film Cooling: Flow Physics, Heat Transfer, and Syngas Ash DepositionRozati, Ali 21 December 2007 (has links)
The work presented in this dissertation is the first numerical investigation conducted to study leading edge film cooling with Large Eddy Simulation (LES). A cylindrical leading edge with a flat after-body represents the leading edge, where coolant is injected with a 30Ë compound angle. Three blowing ratios of 0.4, 0.8, and 1.2 are studied. Free-stream Reynolds number is 100,000 and coolant-to-mainstream density ratio is unity. At blowing ratio of 0.4, the effect of coolant inlet condition is investigated. Results show that the fully-turbulent coolant jet increases mixing with the mainstream in the outer shear layer but does not influence the flow dynamics in the turbulent boundary layer at the surface. As a result, the turbulent jet decreases adiabatic effectiveness but does not have a substantial effect on the heat transfer coefficient. At B.R.=0.4, three types of coherent structures are identified which consist of a primary entrainment vortex at the leeward aft-side of the coolant hole, vortex tubes at the windward side of the coolant hole, and hairpin vortices typical of turbulent boundary layers produced by the turbulent interaction of the coolant and mainstream downstream of injection. At B.R. = 0.8 and 1.2, coherent vortex tubes are no longer discernable, whereas the primary vortex structure gains in strength. In all cases, the bulk of the mixing occurs by entrainment which takes place at the leeward aft-side of the coolant jet. This region is characterized by a low pressure core and the primary entrainment vortex. Turbulent shear interaction between coolant jet and mainstream increases substantially with blowing ratio and contributes to the dilution of the coolant jet. As a result of the increased mixing in the shear layer and primary structure, adiabatic effectiveness decreases and heat transfer coefficient increases with increase in blowing ratio.
The dissertation also investigates the deposition and erosion of Syngas ash particles in the film cooled leading edge region. Three ash particle sizes of 1, 5, and 10 microns are investigated at all blowing ratios using Lagrangian dynamics. The 1 micron particles with momentum Stokes number St = 0.03 (based on approach velocity and cylinder diameter), show negligible deposition/erosion. The 10 micron particles, on the other hand with a high momentum Stokes number, St = 3, directly impinge and deposit on the surface, with blowing ratio having a minimal effect. The 5 micron particles with St=0.8, show the largest receptivity to coolant flow and blowing ratio. On a mass basis, 90% of deposited mass is from 10 micron particles, with 5 micron particles contributing the other 10%. Overall there is a slight decrease in deposited mass with increase in blowing ratio. About 0.03% of the total incoming particle energy can potentially be transferred as erosive energy to the surface and coolant hole, with contribution coming from only 5 micron particles at B.R.=0.4 and 0.8, and both 5 and 10 micron particles at B.R.=1.2. / Ph. D.
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