A leak-off test is one of the most common procedures to test the fracture pressure of the exposed formations. After cementing and drilling out of the casing shoe, the LOT is run to verify that the casing, cement, and formation can withstand the pressure needed to safely drill the next section of the well. The equivalent mud weight obtained from the test is recorded and reported to government agencies as the strength of the casing shoe. Drilling engineers also rely on the reading from the LOT and use it as the maximum pressure that may be imposed on the formation to avoid fracturing. Exceeding the maximum pressure may result in serious consequences such as lost circulation, one of the most costly events in drilling operations. Therefore, accurate determination of formation fracture gradient is critical and can avoid a variety of well control problems. Considerable efforts to model LOT and leak-off behaviors have been done in the past. Altun (2001) and Paknejad (2007) each presented a unique method to estimate leak-off volume by dividing the pressurized system into four sub-systems: mud compression, casing expansion, fluid leakage, and borehole expansion. The volume response from each sub-system is then combined to represent the total volume pumped during a LOT. However, neither model included the expansion volumes of cement sheath and formation rock outside of the casing; these volumes are not trivial and should not be neglected. In addition, both models use only pump pressure to calculate volumes generated during a LOT. The actual downhole pressure and the pressure acting from the outside are ignored. In this study, the volume contributions from cement sheath expansion and formation rock expansion are calculated using single cylinder Lame’s equation. The results are added with Altun’s borehole expansion volume, mud compression volume, and fluid leakage volume to represent the total volume for the enhanced Altun model. Secondly, a Wider Windows mechanical expansion model is developed based on the concentric cylinder theory. This model simulates the compounded effect of casing, cement, and formation expansion along the cased hole based on pressures inside the wellbore and out in the far-field stress region. The volume generated from concentric cylinder expansion is then combined with Altun’s mud compression volume and fluid leakage volume to simulate the total volume pumped during a LOT. The developed models were verified using three sets of field LOT data obtained from literature and compared with the original Altun model. The results confirmed that leak-off volume along the cased hole should be analyzed as a compounded effect of casing, cement, and formation expansion. Overall, the WW models accurately simulate both leak-off volume and leak-off behaviors. / text

Hydraulic fracturing is an important method used to enhance the recovery of oil and gas from reservoirs, especially for low permeability formations. The distribution of pressure in fractures and fracture geometry are needed to design conventional and unconventional hydraulic fracturing operations, fracturing during water-flooding of petroleum reservoirs, shale gas, and injection/extraction operation in a geothermal reservoir. Designing a hydraulic fracturing job requires an understanding of fracture growth as a function of treatment parameters. There are various models used to approximately define the development of fracture geometry, which can be broadly classified into 2D and 3D categories. 2D models include, the Perkins-Kern-Nordgren (PKN) fracture model, and the Khristianovic-Geertsma-de. Klerk (KGD) fracture model, and the radial model. 3D models include fully 3D models and pseudo-three-dimensional (P-3D) models. The P-3D model is used in the oil industry due to its simplification of height growth at the wellbore and along the fracture length in multi-layered formations. In this research, the Perkins-Kern-Nordgren (PKN) fracture model is adopted to simulate hydraulic fracture propagation and recession, and the pressure changing history. Two different approaches to fluid leak-off are considered, which are the classical Carter's leak-off theory with a constant leak-off coefficient, and Pressure-dependent leak-off theory. Existence of poroelastic effect in the reservoir is also considered. By examining the impact of leak-off models and poroelastic effects on fracture geometry, the influence of fracturing fluid and rock properties, and the leak-off rate on the fracture geometry and fracturing pressure are described. A short and wide fracture will be created when we use the high viscosity fracturing fluid or the formation has low shear modulus. While, the fracture length, width, fracturing pressure, and the fracture closure time increase as the fluid leak-off coefficient is decreased. In addition, an algorithm is developed for the post-fracture pressure-transient analysis to calculate formation permeability. The impulse fracture pressure transient model is applied to calculate the formation permeability both for the radial flow and linear fracture flow assumption. Results show a good agreement between this study and published work.

For power plants that make use of high energy boiler feed pumps, there is a risk that the boiler feed pump may experience cavitation and overheating at low load and start-up conditions. These plants make use of a leak off or recirculation system that diverts some of the flow back to the feed water tank, ensuring that a minimum flow through the pump is maintained at low load and start-up operating conditions. The recirculation valve, also known as a leak off valve, experiences a very high pressure difference and cavitation pitting is common due to the water being close to saturation. There are various ways in which the recirculation flow is controlled in the industry such as open orifice, on/off binary type control valves, automatic recirculation valves (ARC) or modern modulating leak off systems. The valves themselves can also be simple plug type or make use of pressure staging to reduce the risk of cavitation. This project involves modelling the flow system around the boiler feed pump and its control for the various architectures employed in Eskom. This is to assist in understanding the reasons for cavitation damage that is found in some recirculation valves as well as the low load capability of the system. Single stage components with extremely high pressure drops are singled out as components with the highest risk of cavitation in the systems. Although extremely high pressure drops are found across the leak off valves themselves, the majority of the valves are multistage valves which are specifically designed to accommodate cavitation development and are therefore not of major concern. Some of the findings of the study are: The rule of thumb used within Eskom to determine the amount of pressure reducing stages on leak off valves could be more conservative. The specification of new valves and components for the leak off systems requires accurate specification based on detailed process models, such as the ones developed for this study. The full range of all possible operational cases must also be considered during the design.

Hydraulic fracturing is a popular stimulation method in tight gas and shale gas reservoirs that uses a viscous fluid to fracture the reservoir rock and uniformly transport proppant to create a highly conductive path that is kept open by the proppant after fracturing. This method is used to improve the productivity of the otherwise low permeability reservoirs. Hydraulic fracturing, though in general beneficial, is a complex process that has a number of challenges in fracturing design and execution. This research focuses on studying the damage caused by the fracturing fluid (gel) to the fracture and the conditions to remove the damage. Guar gum and its derivatives have been the most commonly used polymers to increase the viscosity of fracturing fluids. The fracturing fluid gets dehydrated under pressure leaving behind a highly concentrated unbroken residue called filter cake which causes permeability impairment in the proppant pack, resulting in low fracture conductivity and decreased effective fracture length. This study seeks to characterize filter cakes. By measuring its thickness and with the leak off volume, the concentration and yield stress of the filter cake can be estimated. The thickness of the filter cake was measured with a precise laser profilometer. Correlations are proposed to estimate filter cake properties (thickness, concentration and yield stress) based on pumping conditions (pump rate, time and net pressure) and rock properties. With these properties known, a required flow back rate of the reservoir fluid can be estimated to clean up the filter cake modeled as a non-newtonian fluid exhibiting a yield stress. Typical field conditions were referenced and scaled down in the lab to closely represent the field conditions. Recommendations are provided on gel damage based on the observation of the study.

With the growing interest in low-permeability gas plays, foam fracturing fluids are now well established as a viable alternative to traditional fracturing fluids. Present practices in energized fracturing treatments remain nonetheless rudimentary in comparison to other fracturing fluid technologies because of our limited understanding of multi-phase fluid-loss and phase behavior occurring in these complex fluids. This report assesses the fluid-loss benefits introduced by energizing the fracturing fluid. A new laboratory apparatus has been specifically designed and built for measuring the leak-off rates for both gas and liquid phases under dynamic fluid-loss conditions. This report provides experimental leak-off results for linear guar gels and for N2-guar foam-based fracturing fluids under a wide range of fracturing conditions. In particular, the effects of the rock permeability, the foam quality, and the pressure drop are investigated. Analysis of dynamic leak-off data provide an understanding of the complex mechanisms of viscous invasion and filter-cake formation occurring at the pore-scale. This study presents data supporting the superior fluid-loss behavior of foams, which exhibit minor liquid invasion and limited damage. It also shows direct measurements of the ability of the gas component to leak-off into the invaded zone, thereby increasing the gas saturation around the fracture and enhancing the gas productivity during flowback. Our conclusions not only confirm, but add to the findings of McGowen and Vitthal (1996) for linear gels, and the findings of Harris (1985) for nitrogen foams. / text

This study aims to analyze the leak-off tests carried out in the Thrace Basin of Turkey by Turkish Petroleum Corporation and find any relationship that may exist between leak-off test results and drilled formations as well as drilling parameters, such as mud weight, depth. The analysis of 77 leak-off tests indicated that there is no close correlation between the mud weight of test fluid and equivalent mud weight (fracture gradient) if the test is carried out within impermeable sections. On the other hand, the correlation between mud weight and equivalent mud weight increase while running the test within permeable-productive zones. It is also found that the leak-off test results are not dependent on the depth but the formation to be tested. The analyzed leak-off test results from Thrace Basin showed that the fracture gradient is not the limiting factor to set the casing of any section unless a gas show is observed during drilling operation which occurred only in 5 wells out of 78 wells analyzed.

For more than five decades, hydraulic fracturing has been widely used to enhance oil and gas production. Hydraulic fracturing in solid materials (e.g., rock) has been studied extensively. The main goal of this thesis is a comprehensive study of the physical mechanisms of hydraulic fracturing in cohesionless sediments. For this purpose, experimental techniques are developed to quantify the initiation and propagation of hydraulic fractures in dry particulate materials. We have conducted a comprehensive experimental series by varying such controlling parameters as the properties of particulate materials and fracturing fluids, boundary conditions, initial stress states, and injection volumes and rates. In this work, we suggest principle fundamental mechanisms of hydraulic fracturing in particulate materials and determine relevant scaling relationships (e.g., the interplay between elastic and plastic processes). The main conclusion of this work is that hydraulic fracturing in particulate materials is not only possible, but even probable if the fluid leak-off is minimized (e.g., high flow rate, high viscosity, low permeability). Another important conclusion of this work is that all parts of the particulate material are likely to be in compression. Also, the scale effect (within the range of the laboratory scales) appears to be relatively insignificant, that is, the observed features of fractures of different sizes are similar. Based on the observed fracture geometries, and injection pressures we suggested three models of hydraulic fracturing in particulate materials. In the cavity expansion or ??e driving model, the fracturing fluid is viewed as a sheet pile (blade) that disjoints the host material, and the cavity expansion occurs at the fracture (blade) front. The shear banding model is also consistent with a compressive stress state everywhere in the particulate material and explains the commonly observed beveled fracture front. The model of induced cohesion is based on the fluid leak-off ahead of the fracture front. The induced cohesion may be caused by the tensile strain near the fracture tip (where the stress state is also compressive), which, in turn, induces the cavitation of the leaked-off fluid and hence capillary forces.