Atualmente o maior impacto ambiental do concreto como material de construção origina-se das emissões de CO2 durante a produção do cimento. Uma das alternativas atualmente utilizadas para minimizar este impacto, é a utilização de adições minerais como substituição ao cimento. Entre as diferentes adições utilizadas, o uso de fíler calcário parece ser uma alternativa interessante para melhorar a sustentabilidade do uso do concreto na construção. Consequentemente, o presente estudo foca a análise do impacto da substituição do cimento por fílers de origem calcária (dolomita) no comportamento do concreto em estado fresco e endurecido, especialmente focando-se numa avaliação reológica e na retração por secagem do material. Para tal fim, foram formulados três microconcretos com teores de fíler calcário de 80%, 60% e 20% em relação ao peso dos finos totais (cimento mais fíler calcário). O teor de finos totais e de água foram mantidos constantes para todas as formulações resultando em misturas com similar volume de pasta. O comportamento reológico das misturas foi avaliado num reômetro de movimento planetário. Foram moldados corpos de prova para caracterização mecânica e acompanhamento da retração por secagem. A porosidade das pastas também foi avaliada usando a porosimetria por intrusão de mercúrio. As propriedades reológicas como a tensão de escoamento e a viscosidade foram influenciadas pelo teor de substituição de cimento por fílers. Maiores volumes de fílers na pasta produziram menores tensões de escoamento e, por consequência, maiores valores de abatimento foram obtidos. No entanto, a viscosidade plástica aumentou com teor de fílers. No estado endurecido, a maior substituição de cimento por fílers diminui a intensidade da retração por secagem devido ao menor teor de cimento na pasta e a modificações na estrutura porosa do material. Os resultados experimentais da retração foram comparados com os valores obtidos pelos modelos de previsão da retração: ACI 209, CEB-FIP, B3 e GL2000. Observou-se que os modelos superestimam os valores da retração conforme aumenta a substituição de cimento por fílers na pasta. Portanto, esses modelos devem ser calibrados considerando outros fatores, tais como: a quantidade de fíler utilizado em substituição de cimento. Esta consideração poderia otimizar o uso dos modelos em fase de projeto para verificar se os valores da retração esperados estão dentro dos limites normalmente aceitos. / Currently the biggest environmental impact of concrete as a building material originates in CO2 emissions during the production of cement. For this reason, one of the alternatives currently used to reduce these emissions is the use of mineral additions as cement replacement. Among the different additions used, the use of limestone fillers to replace cement appears to be an interesting alternative for improve the sustainability of the concrete used in construction. Consequently, this study focuses on the analysis of the impact of the replacement of cement by limestone fillers in fresh and hardened concrete, especially focusing on rheological behavior and shrinkage of the material. To this end, three microconcretos were formulated with fillers limestone content of 80%, 60% and 20% by weight relative to the total fine (limestone fillers and cement). The total content of fine and water were held constant for all formulations resulted in mixtures with similar volume of paste. The rheological behavior of the mixes was evaluated in a planetary motion rheometer. For mechanical characterization and measurement of shrinkage, specimens were molded. The porosity of the pastes was also evaluated using mercury intrusion porosimetry. The rheological properties such as yield stress and viscosity were influenced by the amount of cement that was replaced by fillers. Further filers volumes in the pulp produced smaller flow stress and, consequently, higher allowance values were obtained. Larger volumes of filler in the paste produced lower yield stresses and, consequently, higher slump values were obtained. However, the plastic viscosity increased with filers content. In the hardened condition, the largest cement replacement by limestone fillers reduced the intensity of shrinkage due to the lower content of cement paste and changes in the porous structure of the material. The experimental results of shrinkage were compared with the values obtained by shrinkage prediction models: ACI 209, CEB-FIP, B3 and GL2000. It was observed that the models overestimate the shrinkage values with increasing cement replacement by limestone fillers. Therefore, these models must be calibrated considering other factors such as the amount of fillers used as cement replacement This consideration would optimize the use of these models in the design phase to verify that the values of the expected shrinkage are within the limits normally accepted.

Atualmente o maior impacto ambiental do concreto como material de construção origina-se das emissões de CO2 durante a produção do cimento. Uma das alternativas atualmente utilizadas para minimizar este impacto, é a utilização de adições minerais como substituição ao cimento. Entre as diferentes adições utilizadas, o uso de fíler calcário parece ser uma alternativa interessante para melhorar a sustentabilidade do uso do concreto na construção. Consequentemente, o presente estudo foca a análise do impacto da substituição do cimento por fílers de origem calcária (dolomita) no comportamento do concreto em estado fresco e endurecido, especialmente focando-se numa avaliação reológica e na retração por secagem do material. Para tal fim, foram formulados três microconcretos com teores de fíler calcário de 80%, 60% e 20% em relação ao peso dos finos totais (cimento mais fíler calcário). O teor de finos totais e de água foram mantidos constantes para todas as formulações resultando em misturas com similar volume de pasta. O comportamento reológico das misturas foi avaliado num reômetro de movimento planetário. Foram moldados corpos de prova para caracterização mecânica e acompanhamento da retração por secagem. A porosidade das pastas também foi avaliada usando a porosimetria por intrusão de mercúrio. As propriedades reológicas como a tensão de escoamento e a viscosidade foram influenciadas pelo teor de substituição de cimento por fílers. Maiores volumes de fílers na pasta produziram menores tensões de escoamento e, por consequência, maiores valores de abatimento foram obtidos. No entanto, a viscosidade plástica aumentou com teor de fílers. No estado endurecido, a maior substituição de cimento por fílers diminui a intensidade da retração por secagem devido ao menor teor de cimento na pasta e a modificações na estrutura porosa do material. Os resultados experimentais da retração foram comparados com os valores obtidos pelos modelos de previsão da retração: ACI 209, CEB-FIP, B3 e GL2000. Observou-se que os modelos superestimam os valores da retração conforme aumenta a substituição de cimento por fílers na pasta. Portanto, esses modelos devem ser calibrados considerando outros fatores, tais como: a quantidade de fíler utilizado em substituição de cimento. Esta consideração poderia otimizar o uso dos modelos em fase de projeto para verificar se os valores da retração esperados estão dentro dos limites normalmente aceitos. / Currently the biggest environmental impact of concrete as a building material originates in CO2 emissions during the production of cement. For this reason, one of the alternatives currently used to reduce these emissions is the use of mineral additions as cement replacement. Among the different additions used, the use of limestone fillers to replace cement appears to be an interesting alternative for improve the sustainability of the concrete used in construction. Consequently, this study focuses on the analysis of the impact of the replacement of cement by limestone fillers in fresh and hardened concrete, especially focusing on rheological behavior and shrinkage of the material. To this end, three microconcretos were formulated with fillers limestone content of 80%, 60% and 20% by weight relative to the total fine (limestone fillers and cement). The total content of fine and water were held constant for all formulations resulted in mixtures with similar volume of paste. The rheological behavior of the mixes was evaluated in a planetary motion rheometer. For mechanical characterization and measurement of shrinkage, specimens were molded. The porosity of the pastes was also evaluated using mercury intrusion porosimetry. The rheological properties such as yield stress and viscosity were influenced by the amount of cement that was replaced by fillers. Further filers volumes in the pulp produced smaller flow stress and, consequently, higher allowance values were obtained. Larger volumes of filler in the paste produced lower yield stresses and, consequently, higher slump values were obtained. However, the plastic viscosity increased with filers content. In the hardened condition, the largest cement replacement by limestone fillers reduced the intensity of shrinkage due to the lower content of cement paste and changes in the porous structure of the material. The experimental results of shrinkage were compared with the values obtained by shrinkage prediction models: ACI 209, CEB-FIP, B3 and GL2000. It was observed that the models overestimate the shrinkage values with increasing cement replacement by limestone fillers. Therefore, these models must be calibrated considering other factors such as the amount of fillers used as cement replacement This consideration would optimize the use of these models in the design phase to verify that the values of the expected shrinkage are within the limits normally accepted.

The construction industry is closely tied to economic development economies, and increasing demand also presents a significant contribution to environmental degradation. The construction industry’s impact to climate change is led by the 8% contribution from the production of concrete mixtures, more specifically, the production of cement. The combination of using advanced mixdesign techniques (e.g., particle packing models -PPM) and more sustainable ingredients poses as a promising alternative to overcome concrete environmental impact. However, there is a lack of studies regarding the fresh state difficulties arising from the aforementioned combination. Therefore, this work appraises the use of mobility parameters to overcome the fresh state issue raised when mix-designing mortar mixtures through PPM and with high volume of limestone filler. Twelve mixtures were developed with distinct cement content ranging from 150 kg/m3 to 320 kg/m3. To produce sustainable mortar, besides using PPM, cement content was replaced by limestone filler. Time dependent fresh state analysis was performed using mortar slump flow and a rheological profile. In the hardened states, the compressive strength, porosity, surface electrical resistivity tests were performed. The main findings of the project observed a strong correlation between mobility parameters and five distinct rheological parameters: flow behaviour parameter, high shear rate viscosity and shear stress, low shear rate viscosity and shear stress. Additionally, in the hardened state, a dilution parameter IPScement was used to appraise the dilution and filler effect of the mortar mixtures. The works highlighted a promising method to produce eco-efficient mortars.

Vid betongframställning förekommer det spridningar i delmaterialens egenskaper som påverkar den färskaoch hårdnande betongen. Spridningarna i betongens delmaterial har studerats hos tre av Skanskas betongfabriker(Göteborg, Luleå och Norrköping), genom provuttag som analyserats hos Cementa Research.Provuttag har gjorts en gång per månad under ett års tid från fabrikerna. Delmaterialen som har analyseratsär ballast, cement, flytmedel och kalkfiller (endast hos Göteborg och Norrköping). Siktning av ballast0-8 mm har utförts med den traditionella siktningen. För kornstorlekar mindre än 0,25 mm, cement samtkalkfiller har lasersiktning använts.För att få en överskådlig bild över spridningarna hos delmaterialen har en analys utförts som illusteraravvikelserna med exakta siffror. Analysen har visat att den traditionella siktingen har mindre spridningjämfört med lasersiktning. Dessutom visar analysen att sättmåttet har större spridning jämfört med hållfastheten.För ballast 0-8 mm har minst spridning visats hos Luleå och störst hos Norrköping, däremot så har Luleåvisat störst spridning i ballast < 0,25 mm, cement, kalkfiller flytmedel och hållfasthet samtidigt som Göteborgvisat minst spridning i dessa och istället störst spridning i sättmått.För att få en överskådlig bild över vilka egenskapsförändringar som förväntas i betongen om respektivedelmaterial förändrats åt något håll har deskriptiv analys tillämpats parallellt med teoretisk analys. Dendeskriptiva analysen har avgränsats genom att undersöka hur förändringar i delmaterialen ballast, cement,kalkfiller och flytmedel påverkar sättmåttet och hållfastheten.Resultaten från den deskriptiva analysen har visat att en utökad mängd grövre ballast 0-8 mm ger upphovtill större sättmått och en utökad mängd finare ballast 0-8 mm ger högre hållfasthet för majoriteten avproverna. För ballast 0-8 mm < 0,25 mm har analysen visat att finare ballast < 0,25 mm ger upphov tillstörre sättmått. Hos Göteborg visar dessutom majoriteten av proverna högre hållfasthet för finare ballast< 0,25 mm.Prover från Göteborg har visat att grövre kalkfiller ger högre hållfasthet. Hos Norrköping visar dessutommajoriteten av proverna större sättmått för finare kalkfiller och högre hållfasthet för grövre kalkfiller.För cementet har analysen visat att majoriteten av proverna hos Luleå har gett upphov till större sättmåttför finare cement och högre hållfasthet för grövre cement. Hos Norrköping har analysen visat sammagällande hållfasthet, däremot tvärtom för sättmåttet, d.v.s. grövre cement har gett upphov till större sättmått.För flytmedel har majoriteten av proverna hos Luleå visat att högre torrhalt gett upphov till större sättmåttoch lägre torrhalt resulterat till högre hållfasthet. / During concrete production, property variations of the constituents occur that affect the fresh and hardenedconcrete. The variation in the constituents has been studied at three of Skanska’s concrete plants(Gothenburg, Luleå and Norrköping) through the samples analyzed at Cementa Research. Sampling atthese factories took place once per month over a one year period. The constituents that have been analyzedare aggregates, cement, superplasticizers and limestone filler (only in Gothenburg and Norrköping).Sieving of aggregates 0-8 mm has been conducted with traditional sieving. For grain sizes smaller than0.25 mm, cement and limestone filler laser sieving has been used.To get a clear picture of the variations in the constituents an analysis was performed that illustrated theexact figures of the discrepancies. Analyses show that the traditional sieving has less variation compared tolaser sighting. Moreover, the analysis shows that the slump has larger variations than the compressivestrength.Luleå showed the least variation for aggregates 0-8 mm while the largest variation was apparent at Norrkoping.However, Luleå has shown the largest variation in aggregates < 0.25 mm, cement, limestone filler,superplasticizers and compressive strength. Gothenburg on the other hand showed least variationamongst these while showing the largest variation in the slump.To better understand the property changes that are expected in the concrete of the respective the constituentsin either direction, both descriptive and theoretical analysis are applied simultaneously. The descriptiveanalysis has been limited to explore how changes in aggregates, cement, limestone fillers andsuperplasticizers affect the slump and compressive strength.The results of the descriptive analysis has shown that an increased amount of coarse aggregates 0-8 mmgives rise to larger slump and an increased amount of finer aggregates 0-8 mm gives greater compressivestrength to the majority of the samples. For aggregates 0-8 mm < 0.25 mm analysis has shown that fineraggregates < 0.25 mm give rise to greater slump. Analysis in Gothenburg also shows that the majority ofthe samples have higher compressive strength for the finer aggregates < 0.25 mm.Samples from Gothenburg have shown that coarser limestone filler provides higher compressive strength.Majority of the samples at Norrköping show greater slump for fine limestone filler and higher compressivestrength for coarse limestone filler.Analyses of cement have shown that the majority of the samples in Luleå have given rise to greater slumpfor finer cements and higher compressive strength for coarser cement. In Norrköping, the analysisdemonstrated the same compressive strength, however, to the contrary coarse cement has given rise togreater slump.Analysis of superplasticizers in Luleå show that the majority of the samples at higher dry content resultedin greater slump and at lower dry content resulted in higher compressive strength.