Silicon Germanium, SiGe, is an important emerging semiconductor material. In order to optimize growth techniques for SiGe production, such as Liquid Phase Diffusion, LPD, or Melt Replenishment Czochralski, a good understanding of the transport phenomena in the melt is required. In the context of the Liquid Phase Diffusion growth technique, the transport phenomena of silicon in a silicon-germanium melt has been explored. Experiments isolating the dissolution and transport of silicon into a germanium melt have been conducted under a variety of flow conditions. Preliminary modeling of these experiments has also been conducted and agreement with experiments has been shown. In addition, full LPD experiments have also been conducted under varying flow conditions. Altered flow conditions were achieved through the application of a variety of magnetic fields. Through the experimental and modeling work better understanding of the transport mechanisms at work in a silicon-germanium melt has been achieved. / Graduate

Wide cracks in land-based Ni- or Co-base superalloy turbine components are difficult to repair successfully using conventional welding or brazing techniques. This project examined the feasibility of liquid phase diffusion brazing using novel Ni- and Co-base braze alloys containing Hf or Zr as melt point depressant for the repair of wide cracks in turbine components. An optimized braze cycle was developed and the joints were evaluated using various metallographic techniques and mechanical tests (elevated temperature tensile tests, creep rupture tests and low cycle fatigue tests). Microstructural examination revealed the presence of Hf- or Zr-rich intermetallic phases (most likely Ni7Hf2 or Ni5Zr) in Ni-base braze joints. These intermetallic compounds were, however, observed to be significantly softer than the boride phases routinely found in commercially available braze alloys with boron as melt point depressant. As a result, the novel wide gap brazed joints displayed excellent mechanical properties (ranging from 80% to 100% of the base metal’s properties). The low cycle fatigue properties of wide gap braze joints performed using a combination of MarM247 superalloy powder and Ni-Cr-Hf or Ni-Cr-Zr braze filler metals were found to be superior to those of the widely used Ni-Cr-B braze filler metals. Wide gap braze repair of FSX-414 Co-base superalloy using novel MarM509/MarM509B and MarM509/Co-Hf braze alloys resulted in high temperature tensile properties equivalent to those of weld repairs in the same parent material (using Nozzalloy filler metal). The creep rupture and low cycle fatigue (LCF) properties of the braze joints were superior to those of welds performed using MarM918 filler metal. / Thesis (PhD)--University of Pretoria, 2008. / Materials Science and Metallurgical Engineering / unrestricted

Yes / Diffusion brazing has gained much popularity as a technique capable of joining dissimilar lightweight metal alloys and has the potential for a wide range of applications in aerospace and transportation industries, where microstructural changes that will determine the mechanical and chemical properties of the final joint must be controlled. This study explores the effect of Al2O3 nanoparticles on the mechanical and microstructural properties of diffusion brazed magnesium (AZ31) and aluminium (Al-1100) joints. The results showed that the addition of Al2O3 nanoparticle to the electrodeposited Cu coating increased the volume of eutectic liquid formed at the interface which caused a change to the bonding mechanism and accelerated the bonding process. When the Cu/Al2O3 nanocomposite coatings were used as the interlayer, a maximum bond strength of 46 MPa was achieved after 2 min bonding time while samples bonded using pure-Cu interlayers achieved maximum strength after 10 min bonding time. Chemical analysis of the bond region confirmed that when short bonding times are used, the intermetallic compounds formed at the interface are limited to the compounds consumed in the eutectic reaction.

SixGe1-x is a promising alloy semiconductor material that is gaining importance in the semiconductor industry primarily due to the fact that silicon and germanium form a binary isomorphous system and hence its properties can be adapted to suit the needs of a particular application. Liquid phase diffusion (LPD) is a solution growth technique which has been successfully used to grow single crystals of SixGe1-x. The first part of this thesis discusses the development of a fixed grid solver to simulate the LPD growth under zero gravity condition. Initial melting is modeled in order to compute the shape of the initial growth interface along with temperature and concentration distribution. This information is then used by the solidification solver which in turn predicts the onset of solidification, evolution of the growth interface, and temperature and concentration fields as the solidification proceeds. The results are compared with the previous numerical study conducted using the dynamic grid approach as well as with the earth based experimental results. The predicted results are found to be in good qualitative agreement although certain noticeable differences are also observed owing to the absence of convective effects in the fixed grid model. The second part investigates the effects of crucible translation on the LPD technique using the dynamic grid approach. The case of constant pulling is examined first and compared with the available experimental results. Then a dynamic pulling profile obtained as a part of simulation process is used to achieve the goal of nearly uniform composition crystal. The effect of crucible translation on the interface shape, growth rate, and on the transport process is investigated. Finally, the effect of magnetic field on the LPD growth is examined. / Graduate