This work deals with the usage of magneto-rheological (MR) damper in the semi-active car suspension. Semi-active suspension can improve ride comfort or tyre grip to the level, which cannot be achieved with the common passive setting of the damper. MR damper has however features, like time response of the controller with MR damper and the control range of the MR damper, which limit area of application. It was found out that especially the time response of the damper significantly influences the efficiency of semi-active algorithms. Current MR dampers with controllers are not capable of efficient control of the semi-active suspension. For proper design of semi-active suspension with MR dampers, the time response must be decreased. Therefore, a new PWM current controller was designed and verified. Also changes in MR damper design which eliminate eddy-currents in the magnetic circuit were proposed. The results of this work should contribute to the better design of semi-active suspension systems with MR damper.

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In recent years, response analysis of complex structures under impact loads has attracted a great deal of attention. For example, a collision or an accident that produces impact loads that exceed the design load can cause severe damage on the structural components. Although the AASHTO specification is used for impact-resistant bridge design, it has many limitations. The AASHTO specification does not incorporate complex and uncertain factors. Thus, a well-designed structure that can survive a collision under specific conditions in one region may be severely damaged if it were impacted by a different vessel, or if it were located elsewhere with different in-situ conditions. With these limitations in mind, we propose different solutions that use smart control technology to mitigate impact hazard on structures. However, it is challenging to develop an accurate mathematical model of the integrated structure-smart control systems. The reason is due to the complicated nonlinear behavior of the integrated nonlinear systems and uncertainties of high impact forces. In this context, novel algorithms are developed for identification, control and monitoring of nonlinear responses of smart structures under high impact forces. To evaluate the proposed approaches, a smart aluminum and two smart reinforced concrete beam structures were designed, manufactured, and tested in the High Impact Engineering Laboratory of Civil and Environmental Engineering at WPI. High-speed impact force and structural responses such as strain, deflection and acceleration were measured in the experimental tests. It has been demonstrated from the analytical and experimental study that: 1) the proposed system identification model predicts nonlinear behavior of smart structures under a variety of high impact forces, 2) the developed structural health monitoring algorithm is effective in identifying damage in time-varying nonlinear dynamic systems under ambient excitations, and 3) the proposed controller is effective in mitigating high impact responses of the smart structures.

As Civil Engineering structures, e.g., tall buildings, long span bridges, deep water offshore platforms, nuclear power plants, etc., have become more costly, complex and serve more critical functions, the consequences of their failure are catastrophic. Therefore, the protection of these structures against damage induced by large environmental loads, e.g., earthquakes, strong wind gusts and waves, etc., is without doubt, a worldwide priority. However, structures cannot be designed to withstand all possible external loads and some extraordinary loading episodes do occur, leading to damage or even failure of the structure. Protection of a structure against hazards can be achieved by various means such as modifying structural rigidities, increasing structural damping, and by attaching external devices, known as control devices. Control devices can be deployed either to isolate the structure from external excitation or to absorb input seismic energy to the structure (absorber) so as to mitigate vibration in the primary structure. Seismic base isolation is one such mechanism which isolates a structure from harmful ground excitations. Seismic base isolation is a widely accepted and implemented structural control mechanism due to its robustness and ease in deployment. Following the Northridge earthquake (1994), and Kobe earthquake (1995), the interest of structural engineers in understanding near-source ground motions has enhanced. Documents published after these earthquakes emphasized the issue of large base displacements because of the use of none or little isolation damping (of viscous type only) prior to these events. More recent studies have investigated analytically and experimentally, the efficiency of various dissipative mechanisms to protect seismic isolated structures from recorded near-source long period, pulse-type, high velocity ground motions. Consequently, hybrid isolation systems, seismic base isolation supplemented with damping mechanisms, have become the focus of current research trend in structural vibration control. Hybrid base isolation system incorporating passive supplemental damping devices like, viscous fluid dampers, etc., performs satisfactorily in minimizing isolator displacement but at the same time increases superstructure acceleration response. Furthermore, the passive system can be tuned to a particular frequency range and its performance decreases for frequencies of excitation outside the tunning bandwidth. In such a scenario, active control devices in addition to base isolation mechanism provide better performance in reducing base displacement and superstructure acceleration for a broad range of excitation frequencies. Tremendous power requirement and the possibility of power failure during seismic hazards restrict the usage of active systems as a supplemental device. Semi-active devices provide the robustness of passive devices and adaptive nature of active devices. These characteristics make them better suited for structural control applications. The recent focus is on the development of magnetorheological (MR) dampers as semi-active device for structural vibration control applications. MR dampers provide hysteretic damping and can operate with battery power. The thrust of this thesis is on developing a hybrid base isolation mechanism using MR dampers as a supplemental damping device. The use of MR damper as a semi-active device involves two steps; development of a model to describe the MR damper hysteretic behaviour; development of a proper nonlinear control algorithm to monitor MR damper current / voltage supply. Existing parametric models of MR damper hysteretic behaviour, e.g., Bouc-Wen model, fail to consider the effect of amplitude and frequency of excitation on the device. Recently reported literature has demonstrated the necessity of incorporating amplitude and frequency dependence of MR damper models. The current/voltage supply as the input variable to the MR damper restricts the direct use of any control algorithms developed for active control of structures. The force predicted by the available control algorithms should be mapped to equivalent current/voltage and then to be fed into the damper. Available semi-active algorithms in the literature used ‘on-off’ or ‘bang-bang’ strategy for MR applications due to nonlinear current/voltage-force relation of MR damper. The ‘on-off’ nature of these algorithms neither provides smooth change in MR damper current/voltage input nor considers all possible current/ voltage values within its minimum to maximum range. Secondly, these algorithms fail to consider the effect of the MR damper applied and commanded current/voltage dynamics. The thrust of this dissertation is to develop semi-active control algorithms to monitor MR damper supply current/voltage. The study develops a Bouc-Wen based model to characterize the MR damper hysteretic phenomenon. Experimental results and modeling details have been documented. A fuzzy based intelligent control and two model-based nonlinear control algorithms based on optimal dynamic inversion and integral backstepping have been developed. Performance of the fuzzy logic based intelligent control has been explored using experimental investigation on a three storey base isolated building. Further the application of the proposed controllers on a benchmark building; a benchmark highway bridge and a stay cable vibration reduction have been discussed. Experimental study has revealed that the performance of optimal FLC is better than manually designed FLC in terms of reducing base displacement and storey accelerations. The performance of both the FLCs (simple FLC and genetic algorithm based optimal FLC) is better than ‘passive-off’ (zero ampere current supply) and ‘passive-on’ (one ampere current supply) condition of MR damper applications. The ‘passive-off’ results have shown higher base displacements with lower storey accelerations, whereas, the ‘passive-on’ results have reduced base displacement to the least but at the same time increased the storey acceleration too much. The FLC monitored MR damper show a compromise between the two passive conditions. Analytical results confirm these observations. Numerical simulations of the base isolated building with the two model based MR damper control algorithms developed have shown a better performance over FLC and widely used clipped optimal algorithms. The applications of the proposed semi-active control algorithms (FLC, dynamic inversion and integral backstepping) have shown better performance in comparison to that of control algorithms provided with the benchmark studies.

Los sistemas tales como edificios y veh¨ªculos est¨¢n sujetos a vibraciones que pueden causar mal funcionamiento, incomodidad o colapso. Para mitigar estas vibraciones, se suelen instalar amortiguadores. Estas estructuras se convierten en sistemas adaptr¨®nicos cuando los amortiguadores son controlables. Esta tesis se enfoca en la soluci¨®n del problema de vibraciones en edificios y veh¨ªculos usando amortiguadores magnetoreol¨®gicos (MR). Estos son unos amortiguadores controlables caracterizados por una din¨¢mica altamente no lineal. Adem¨¢s, los sistemas donde se instalan se caracterizan por la incertidumbre param¨¦trica, la limitaci¨®n de medidas y las perturbaciones desconocidas, lo que obliga al uso de t¨¦cnicas complejas de control. En esta tesis se usan Backstepping, QFT y H2/H¡Þ mixto para resolver el problema. Las leyes de control se verifican mediante simulaci¨®n y experimentaci¨®n. / Buildings and vehicle systems are subject to vibrations that may cause malfunctioning, discomfort or collapse. It is an extended practice to install damping devices in order to mitigate such vibrations. With controllable dampers, structures act as adaptronic systems. This dissertation focuses on solving the vibration mitigation problem in buildings and vehicles making use of magnetorheological (MR) dampers which are controllable devices characterized by a highly nonlinear dynamics. Additionally, the systems where they are installed, are characterized by parametric uncertainties, limited measurement availability and unknown disturbances. This implies the use of complex control techniques in order to get a reliable performance of the control system. This research makes use of Backstepping, QFT and Mixed H2/H¡Þ control techniques for achieving the proposed goal. These are verified thorugh simulations and experimentation.

Since their invention in the early 1900s, Tuned Vibration Absorbers (TVAs) have shown to be effective in suppressing vibrations of machines and structures. A vibration absorber is a vibratory subsystem attached to a primary system. It normally consists of a mass, a spring, and a damper. Mounted to the primary system, a TVA counteracts the motions of the primary system, "absorbing" the primary structure's vibrations. A conventional passive TVA, however, is only effective when it is tuned properly, hence, the name "tuned" vibration absorber. In many practical applications, inevitable off-tuning (or mistuning) of a TVA occurs because of the system's operating conditions or parameter changes over time. For example, the mass in a building floor could change by moving furnishings, people gathering, etc., which can "off-tune" TVAs. When TVAs are off-tuned, their effectiveness is sharply reduced. Moreover, the off-tuned TVAs can excessively amplify the vibration levels of the primary structures; therefore, not only rendering the TVA useless but also possibly causing damage to the structures. Off-tuning is one of the major problems of conventional passive TVAs. This study proposes a novel semiactive TVA, which strives to combine the best features of passive and active TVA systems. The semiactive TVA in this study includes a Magneto-Rheological (MR) damper that is used as a controllable damping element, for providing the real-time adjustability that is needed for improving the TVA performance. This study is conducted in two phases. The first phase provides a numerical investigation on a two-degree-of-freedom (2-DOF) numerical model in which the primary structure is coupled with a TVA. The numerical investigation considers four semiactive control methods for the MR TVAs, in addition to an equivalent passive TVA. These numerical models are optimally tuned using numerical optimization techniques to compare each TVA system. These tuned systems then serve as the basis for numerical parametric studies for further evaluation of their dynamic performance. The parametric study covers the effects of damping, as well as system parameter variations (off-tuning). The results indicates that semiactive TVAs are more effective in reducing the maximum vibrations of the primary structure and are more robust when subjected to off-tuning. Additionally, the numerical study identifies the "On-off Displacement-Based Groundhook control (on-off DBG)" as the most suitable control method for the semiactive TVA among control methods considered in this study. For the second phase of this study, an experimental study is performed on a test setup, which represents a 2-DOF structure model coupled with an MR TVA. Using this setup, a series of tests are conducted in the same manner as the numerical study to evaluate the performance of the semiactive TVA. The primary purposes of the experiment are to further evaluate the most promising semiactive control methods and to serve as a "proof-of-concept" of the effectiveness of this MR TVA for floor vibration applications. The results indicate that the semiactive TVA with displacement-based groundhook control outperforms the equivalent passive TVA in reducing the maximum vibrations of the primary structure. This confirms the numerical result that identifies on-off DBG control method as the "best" control method for the MR TVA among four semiactive control schemes considered. The experimental robustness study is also conducted, focusing on the dynamic performance of both the passive and the semiactive TVAs when the mass of the primary system changes (mass off-tuning). The mass of the primary system varied from -23 % to +23 % of its nominal value by adding and removing external masses. The experimental results show that the semiactive TVA is more robust to changes in the primary mass than the passive TVA. These results justify the benefits of the use of semiactive MR TVAs in structures, such as building floor systems. The off-tuning analysis further suggests that, in practice, semiactive TVAs should be tuned slightly less than their optimum in order to compensate for any added masses to the structure. Additionally, the lessons learned from the experimental study have paved the way for implementing the semiactive MR TVA on a test floor, which is currently in progress under a separate study. / Ph. D.

This diploma thesis covers the topic of magnetic fluids and their utilisation in hydrodynamic dampers. The first part of the work consists of research on the current state of technology in hydraulic dampers with the focus on dampers using magnetorhelogical fluid. This chapter is followed by research on magnetic fluids with regard to their physical properties and mathematical description, which is used for CFD simulation of flow. The second part deals with the computational simulation of the flow of MR liquid in real MR damper in order to determine the damping characteristic and it's comparison with the experimental data.

The master thesis deals with design, manufacturing and testing of a prototype magnetorheological damper developed for Formula Student vehicle. The aim was to design and test the damper with similar damping properties to the vehicle as a conventional damper has. Target force-velocity curves were set using quarter car model and evaluated comparing minimal contact force of a tyre for conventional and newly developed damper characteristics. Structural analysis of designed parts, hydraulic and static magnetic analysis were performed. Manufacturing of a specific part magnetorheological damper part was described – piston. Manufactured prototype damper characteristics were evaluated.

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