This project is part of a collaborative MSc training programme between the Aviation Industries of China (AVIC) and Cranfield University, aiming at enhancing the competitiveness of AVIC in both international and domestic aviation market through applying continuing airworthiness policies in the whole aircraft development process. The arrangement of the research project is that all students start with a Group Design Project which is based on the Flying Crane Project provided by AVIC. Individual research projects will address some aspects of the Flying Crane Project during the Group Design Project, and then further developed during the period for individual projects. The aim of this research is to apply the airworthiness requirements and the methodology of the Maintenance Steering Group logic (MSG-3) in the Flying Crane Project. This is because that maintenance is one of the key factors of Continuing Airworthiness, and MSG-3 logic is the most accepted and approved method to develop scheduled maintenance for civil aircrafts. The main objectives of this project include: (1) To investigate current Continuing Airworthiness regulations, including European airworthiness requirements (as the main regulation to comply with) and Chinese airworthiness regulations (as an important reference and supplement to the research); (2) To investigate the main analysis methodology of reliability and maintainability, including Damage Tolerance and Failure Mode and Effect Analysis (FMEA); (3) To analyse the data resulted from the Group Design Project using MSG-3 logic to produce a set of Continuing Airworthiness instructions, for the operator and maintenance organisation of the aircraft, from the design organization’s perspective; (4) To develop Continuing Airworthiness instructions for airline operators to compose maintenance programmes for Flying Crane aircrafts, including maintenance tasks and intervals for the selected airframe systems and structural components; and (5) To identify applicable maintenance organisations in China for Flying Crane aircrafts in accordance with both European and Chinese airworthiness requirements. On completion of this research, two aspects of Continuing Airworthiness have been investigated, including maintenance programme and maintenance organization. With MSG-3 logic, the author developed the maintenance plan for three structural components (fuselage skin panel, wing root joint, and fin-fuselage attachment) and one airframe system (fuel system) based on results from the Group Design Project. The author also investigated the Chinese domestic aircraft maintenance companies, and selected suitable maintenance organizations based on technical and economical criteria.

Aircraft scheduled maintenance requirements are rapidly extending and developing due to rapid evolution of small aircraft. This evolution leads to implementation of until recently exclusively airliner class maintenance standards. In the field of general aviation and FAR 23/ EASA CS-23 especially, preventive maintenance based on part replacing or repairing is still dominant. DAMAGE TOLERANCE philosophy implementation into an aircraft design influences maintenance procedures, which are adjusted to older SAFE LIFE philosophy. Aircraft manufactures are developing new ways, how to integrate requirements of damage tolerance application into scheduled maintenance procedures. Huge airliner manufactures (FAR 25/ CS-25) are using the ATA MSG-3 intelligent maintenance approach based on inspection. This dissertation thesis develops intelligent scheduled maintenance methodology, utilizing ATA MSG-3 procedures, expert knowledge and Multiple Criteria Decision Analysis (MCDA).

Master’s thesis deals with problems of maintenance of small transport aircraft with application MSG-3 methodology and maintenance plan development. It is aimed at systems and powerplant maintenance. This method is applied on L-410UVP-E20 aircraft. Other parts of this work are assessment of recent situation in maintenance of airplanes, used approaches to maintenance, methods and documentation for maintenance. Last part of this work is practical example of MSG-3 process on assign item and its interpretation.