Thesis (B.Sc.(Hons)) -- University of Adelaide, Department of Economic Geology,1972.

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Due to the limitations of electrostatic RF actuators, magnetic actuation was investigated, and the optimal design space for a bistable magnetic actuator with ultra-low actuation energy and large actuation distance (100 m) has been modeled. Attention was paid to minimizing the energy expended to minimize heat dissipation and power consumption so that the device could be used over a wide temperature range, including cryogenic environments. A more desirable switching regime existing for low magnetic fields (10 mT) was found that requires shorter pulses (s vs ms) and lower actuation energy (less than 5 J vs 100 J) than designs outside of this space. The device was modeled to latch in two states, based on the interaction of the magnetic actuator with an external magnetic field. Based on this model, a bistable magnetic MEMS actuator was fabricated using microelectronic processes including a two-substrate flip-chip assembly, multilevel metallization, and sublimation release to avoid stiction. The actuator was found to have excellent correspondence between observed and modeled behavior. The benefits of shape anisotropy are quantified. Lithographic patterning of the magnetic material into long narrow strips along the actuators length resulted in much greater magnetic torques being developed at reduced external field levels. Low levels of anisotropy led to designs with low levels of magnetization and therefore required higher external magnetic fields, whereas high levels of anisotropy led to designs latching at 10 mT levels with contact forces greater than 5 N with switching energies less than 100 J and a switching speed of less than 5 ms. More moderate levels of anisotropy resulted in a design space where less than 1 J switching energies could be realized. Electrical performance has been demonstrated over 2 million cycles, and mechanical performance to 150 million cycles. Applications include electronics, microfluidics, and cryogenic devices.

Thesis (PhD)--Montana State University--Bozeman, 2008. / Typescript. Chairperson, Graduate Committee: Yves U. Idzerda. Includes bibliographical references (leaves 97-104).

Thesis (Ph. D.)--Florida State University, 2003. / Advisor: Dr. Peng Xiong, Florida State University, College of Arts and Sciences, Dept. of Physics. Title and description from dissertation home page (viewed Aug. 23, 2004). Includes bibliographical references.

Thesis (Ph.D.)--Drexel University, 2008. / Includes abstract and vita. Includes bibliographical references (leaves 67-73).

The increasing density of electronics within portable electronic devices provides the motivation to develop more compact power electronics, such as DC-DC converters. Typically, integrated circuits and each passive component, such as inductors, are discreetly packaged and mounted on printed circuit board (PCB), to implement the converter. Hence for further size reduction there has been growing interest for integration schemes such as Power supply in package (PwrSiP). However, the ultimate goal is the monolithic integration of the power supply solution, in an integration scheme known as Power Supply on Chip (PwrSoC). The economic effectiveness of the converter will be determined by the device footprint and number of processing steps required to fabricate the inductor. Hence, the motivation behind this thesis is the need for microinductors with large inductance density (inductance per device footprint) while maintaining low losses, which can be integrated with silicon IC. Furthermore, the need for thick layers will result in issues with yield and reliability of the fabricated device. Hence there is a need to identify, characterise and integrate materials with low residual stress into the microinductor fabrication process. A typical choice of inter-coil dielectric is the photo-definable epoxy SU-8. However, SU-8 suffers from intrinsic issues with high residual stress and adhesion. One possible replacement for SU-8 as a structural and dielectric layer is Parylene-C. The first objective of this thesis proposes a test-bed inductor process, which incorporates Parylene as a structural and dielectric layer and has a short turnaround time of one week. This fabrication process involves the filling of high aspect ratio gaps between copper structures with Parylene and subsequent chemical mechanical planarisation, and a test chip has been designed to characterise these processes. Additionally, Scotch-tape testing has been used to confirm suitable Parylene adhesion to patterned and unpatterned films used in this process. Subsequently, complete microinductors, with magnetic cores, have been fabricated, characterised and benchmarked against other inductor technologies and architectures reported in the literature. Parylene is expected to produce films with low residual stress due to its room temperature deposition process. However, the test-bed inductor process requires thermal treatments up to 140°C. Hence it was necessary to characterise the stress in Parylene films as a result of processing temperature and compare this to stress levels in SU-8 5 and 3005 films. This study has determined the spatial variation of residual stress in Parylene-C and SU-8 films, by combining automated measurements of strain indicator test structures and local nanoindentation measurements of Young’s modulus. These measurements have been used to wafer map strain, Young’s modulus, and subsequently residual stress in these films, as a result of processing parameter variation. It is well known that placing ferromagnetic material in close proximity to current carrying coils can further enhance the measured inductance value. However, the conductive magnetic core is also a source of loss for the microinductor. Hence, magnetic permeability, electrical resistivity and mechanical stress in the magnetic core influence the inductance value, eddy current losses and reliability of the fabricated microinductor, respectively. The ability to characterise these properties on wafer is essential for process control and verification measurements. This thesis details a test chip capable of routine measurements on NiFe films to characterise the spatial variation of these properties. Furthermore, wafer mapping measurements are reported to identify the correlation between high frequency permeability, electrical resistivity, mechanical strain and the chemical composition of two-component Permalloy film (NixFe(100-x)) electroplated on the surface of 100mm silicon wafers. Finally, MEMS-based inductor fabrication processes typically require a number of electrodeposition steps, which require conductive seed layers for the deposition of the coils and magnetic core material. A typical choice of seed layer is copper. However, due to copper’s paramagnetic behaviour (μ = 1) and low electrical resistivity (ρ=6.69μΩ.cm) this layer contributes to eddy current losses, while acting as a thin ‘screening layer’. It is very likely that using a magnetic seed layer, within the magnetic core, will noticeably reduce eddy current related losses. However, detailed systematic experimental studies on any such improvement have not been documented in the literature. This study involves compositional, structural, electrical and magnetic characterisation of Ni80Fe20 films electro-deposited on non-magnetic and magnetic seed layers (i.e. copper and nickel respectively). Mechanical strain test structures and X-ray analysis have been used to characterise the stress levels and structural properties of Ni80Fe20 films electro-deposited on both copper and nickel seed layers. In addition, planar spiral micro-inductors, both with and without patterned magnetic cores, have been fabricated to determine the effect of patterning on their performance. This is in addition to quantifying the improvement in the electrical performance resulting from the enhanced magnetic and resistive contribution provided by magnetic seed layers.