Drilling for hydrocarbons is an expensive operation; consequently operators try to save costs by reducing the number of days spent during this operation. Drilling efficiently with the highest attainable rate of penetration is one of the ways drilling time could be reduced. Real-time monitoring of Mechanical Specific Energy will enable drilling engineers to detect when the optimum drilling rate for a given set of drilling parameters is not being achieved. Numerous works have been done on air hammers and rock Mechanical Specific Energy. Previous research has shown that Mechanical Specific Energy, which is a ratio that quantifies the input energy and Rate of Penetration (ROP) of a drilling system, is directly proportional to the rock compressive strength being drilled. The Mechanical Specific Energy model utilizes drilling parameters such as ROP, Weight on bit (WOB), RPM, torque, flow-rate, bottom-hole pressure, and bottom-hole temperature to show how effectively energy being put into the drill string is being converted to ROP at the bit. This research effort proposes a new model to calculate the Mechanical Specific Energy for air hammer drilling systems. A thermodynamic model for the air hammer from which the piston impact velocity and kinetic energy is obtained is presented. To be able to estimate the effective energy delivered to the rock by the hammer, the stress wave propagation model is used and factored into the Mechanical Specific Energy model. The Mechanical Specific Energy values obtained from the application of this model provide a qualitative indicator of formation pressure changes and a means for drilling engineers to detect when optimum drilling rate is not being achieved. It can be deduced from the model that the impact energy of the hammer is greatly affected by the pressure drop across the hammer and since the hammer accounts for about sixty percent of the energy required for destroying the rock, the ROP can be varied by varying the pressure drop across the hammer.

An investigation was conducted as a preliminary effort to develop a methodology to predict pore pressure in a rock formation during drilling, for all types of rocks and situations. Specifically, it was investigated whether or not the virgin pore pressure (the pore pressure of the undisturbed rock) can be determined at the drill bit from drilling and environmental parameters, as well as solid and pore fluid properties. Several drilling situations were analyzed to develop models relating pore pressure to drilling and environmental parameters, as well as solid and pore fluid properties. Three approaches to the modeling of such drilling situations were considered, which were used to predict pore pressure and compare the predictions to actual drilling data. The first approach used the concept of the effective stress in conjunction to the Mohr-Coulomb failure criterion. The second approach used the concept of the mechanical specific energy. The third approach made use of basic principles to relating virgin pore pressure to drilling and environmental parameters, as well as solid and pore fluid properties. This third approach resulted in the proposal of a more fundamental way of viewing mechanical specific energy (MSE) and the use of Biot's poroelasticity theory to describe the cutting process of rock. The first approach did not provide an adequate prediction of virgin pore pressure for all types of rocks and situations. The second approach showed promising results with limited actual drilling data. A sensitivity analysis of the model resulting from the third approach indicated that pore pressure, type of rock, and back rake angle of the cutter are the most significant factors affecting the energy required to break the rock. Moreover, rate of cutting stress, depth of cut, and type of pore fluid become significant factors of the cutting process only when a low-porosity, low-permeability rock is considered. It was concluded that there exists a relationship among pore pressure, drilling and environmental parameters, as well as solid and pore fluid properties. Therefore, it is possible in principle to determine the virgin pore pressure at the drill bit from drilling parameters, environmental parameters, and material properties. However, further work is required to establish a quantitative relationship among the significant parameters before a methodology to predict virgin pore pressure for all types of rocks and situations can be developed.

Yes / Predicting the PDC bit performance during drilling operation is important for the cost effectiveness of the operation. The majority of PDC bits are assessed based on their performance that are relative to offset wells. Determination of mechanical specific energy (MSE) in real time and compare it with the known MSE for a sharp bit to assess the bit life has been utilized by several operators in the past. However, MSE still cannot be used to predict the bit performance in exploration wells and also it cannot assess the bit efficiency in the inner and outer cones. A more precise approach needs to be devised and applied to improve the prediction of bit life and the decision when to pull the bit out of the hole. Effective mechanical specific energy (EMSE) developed in this work is a new wear and performance predictive model that is to measure the cutting efficiency based on number of cutters, which contact the rock as a function of weight on bit (WOB), rotary speed (RPM), torque, and depth of cut (DOC). This model modifies the previous MSE model by incorporating such parameters and including detailed design of the bit, number of blades, cutter density, cutter size, and cutting angle. Using this approach together with the analysis of rock hardness, a level of understanding of how the drilling variables influence the bit performance in the inner and outer cone is improved, and a convenient comparison of the bit condition in the frame of the standard bit record is achieved. This work presents a new simple model to predict the PDC cutters wear using actual data from three sections drilled in three oil wells in Libya. It is found that the obtained results are in well agreement with the actual dull grading shown in the bit record.

Yes / Predicting the PDC bit performance during drilling operation is important for the cost effectiveness of the operation. The majority of PDC bits are assessed based on their performance that are relative to offset wells. Determination of mechanical specific energy (MSE) in real time and compare it with the known MSE for a sharp bit to assess the bit life has been utilized by several operators in the past. However, MSE still cannot be used to predict the bit performance in exploration wells and also it cannot assess the bit efficiency in the inner and outer cones. A more precise approach needs to be devised and applied to improve the prediction of bit life and the decision when to pull the bit out of the hole. Effective mechanical specific energy (EMSE) developed in this work is a new wear and performance predictive model that is to measure the cutting efficiency based on number of cutters, which contact the rock as a function of weight on bit (WOB), rotary speed (RPM), torque, and depth of cut (DOC). This model modifies the previous MSE model by incorporating such parameters and including detailed design of the bit, number of blades, cutter density, cutter size, and cutting angle. Using this approach together with the analysis of rock hardness, a level of understanding of how the drilling variables influence the bit performance in the inner and outer cone is improved, and a convenient comparison of the bit condition in the frame of the standard bit record is achieved. This work presents a new simple model to predict the PDC cutters wear using actual data from three sections drilled in three oil wells in Libya. It is found that the obtained results are in well agreement with the actual dull grading shown in the bit record.

No / Optimisation of the drilling operations is becoming increasingly important as it can significantly reduce the oil well development cost. One of the major objectives in oil well drilling is to increase the penetration rate by selecting the optimum drilling bit based on offset wells data, and adjust the drilling factors to keep the bit in good condition during the operation. At the same time, it is important to predict the bit wear and the time to pull out the bit out of hole to prevent fishing jobs. Numerous models have been suggested in the literature for predicting the time to pull the bit out to surface rather than predict or estimate the bit wear rate. Majority of the available models are largely empirical and can be applied for limited conditions, and do not include all the drilling parameters such as the formation abrasiveness and bit hydraulic. In this paper, a new approach is presented to improve the drill bit wear estimation that consists of a combination of both Bourgoyne and Young (BY) drilling rate model and theory of empirical relation for the effects of rotary speed (RPM), and weight on bit (WOB) on drilling arte (ROP) and rate of tooth wear. In addition to the drilling parameters, the formation abrasiveness and the effect of the jet impact force of the mud have also been accounted to estimate the bit wear. The proposed model enables estimation of the rock abrasiveness, and that lead to calculate the dynamic dulling rate of the bit while drilling that used in more accurate to assess the bit tooth wear compared with the mechanical specific energy (MSE). Then the estimated dulling rate at the depth of pulling out is used to determine the dull grade of the bit. The technique is validated in five wells located in two different oil fields in Libya. All studied wells in this showed a good agreement between the actual bit tooth wear and the estimated bit tooth wear.

Yes / The estimation of Polycrystalline Diamond Compact (PDC) cutters wear has been an area of concern for the drilling industry for years now. The cutter's wear has been measured practically by pulling the bit out for evaluation at the surface. It is important to find the right time for tripping out as this helps to avoid the fishing job and reduces the operational cost significantly. The prediction of the drilling performance is based on the interaction of cutter and rock. Several authors focused on the cutter-rock interface but only a few researchers tried to model the wear of the PDC bit cutters. The aim of this research is to understand the relationships between the rate of penetration (ROP) and the drilling variables per each foot, and then determine the overall bit efficiency for the whole drilling operation. A new mathematical model is derived to predict the PDC bit performance by considering the factors that were already not taken into account. These factors include rock strength, bit design, and bit hydraulic. The model investigates the effect of these parameters to estimate the abrasive cutters wear on the inner and the outer bit cones by deriving modified equations to calculate the mechanical specific energy (MSE), torque, and depth of cut (DOC) as a function of effective blades (EB). The model is used to forecast the bit cutters wear conditions in four wells in the oil fields located in Libya, which were drilled with three different PDC's sizes. The model enables the results to be compared to the actual bit cutters wear measured for inner and outer cones. The results are found that are well in agreement with the actual field data obtained in bit records. / Financial support from ministry of higher education in Libya.