Properly proportioned, placed and cured concrete can be durable under most conditions. However, deterioration of concrete does occur under certain environments. One of the problems that affect the durability of hardened concrete is delayed ettringite formation (DEF) which is an important problem encountered in precast concrete industry where high temperature curing is applied. Although there had been many researches on DEF, there are still many uncertainties about its chemistry and mechanism. In this study, the effects of partial cement replacement by different mineral admixtures (trass, blast furnace slag and fly ash), SO3/Al2O3 molar ratio and specific surface area of cement on DEF were investigated. For this purpose, 9 groups of control cements were prepared with 3 different specific surface areas and 3 different SO3/Al2O3 molar ratios. Different amounts of mineral admixtures were blended with the control cements. High temperature curing was applied to the cement pastes and the expansions of these pastes were measured periodically for 240 days. v The experimental results obtained were interpreted for a comparative analysis of the effects of the afore-mentioned parameters.

Severe plastic deformation methods are of great interest in industrial forming applications, as they give rise to significant refinement in microstructures and improvements in mechanical and physical properties. In the &ldquo / Equal Channel Angular Extrusion (ECAE)&rdquo / , which is the most common method for production of ultrafine grained bulk samples, very high plastic strains are introduced into the bulk material without any change in cross section. This study is composed of two main parts. Part I focuses on the plastic deformation behavior of Al alloys by modeling ECAE with Msc. Marc finite element software. A series of numerical experiments were carried out for the die angles of 90&deg / , 120&deg / , and 150&deg / , different friction conditions, and different round corners. Besides, the effects of strain hardening characteristics of the material, strain hardening coefficient (K) and exponent (n) of Hollomon&rsquo / s law, on corner gap formation and strain homogeneity in equal channel angular pressing process were investigated quantitatively. The results were compared and verified with those of the upper bound analysis. The numerical results showed that the process performance can be improved by modifying the die corner curvature accordingly, without running time consuming simulations. On the other hand, the aim of Part 3 is to investigate the texture evolution, mechanical response and the corresponding mechanisms, in terms of the flow stress anisotropy and tension-compression asymmetry in the ZK60 Mg alloy. The alloy was processed using ECAE, with different processing routes and temperatures, in order to produce samples with a wider variety of microstructures and crystallographic textures. Several mechanical tests and microstructure examinations were carried out / and the flow stress anisotropy and tension-compression asymmetry of the as-received and processed samples were measured. It was found that the initial texture has a strong effect on the resulting textures / and the textures, combined with the microstructure effect, define the mechanical properties of processed samples. Thus, the tension-compression asymmetry and the flow stress anisotropy variations in the processed samples are attributed to the generated textures and it is possible to control these properties by controlling the processing route and temperature.

Amorphous and bulk amorphous metallic alloys are an intriguing class of structural materials and possess a range of interesting properties, including near theoretical strength, high hardness, extremely low damping characteristics, excellent wear properties, high corrosion resistance, low shrinkage during cooling and almost perfect as-cast surfaces with good potential for forming and shaping. In this study, new Ti-based bulk amorphous alloys are tried to be modeled and synthesized. For that purpose, electronic theory of alloys in the pseudo potential approximation was used as a tool for understanding the theory lying beneath the bulk glass forming ability (BGFA). The results from this approach were evaluated both separately and together with the other theories supposed by our colleagues. Glass forming parameters of ordering energy, &amp / #916 / HM, viscosity, mismatch entropy, Rc was calculated for various Ti-based binary and ternary and the change in these parameters in both cases was evaluated. The results of the theoretical calculations of glass forming parameters has shown good relation with the literature data that the predicted alloying elements, i.e. Mo, Hf, Zr, B, Fe, Sn, and Be, to increase GFA for Ti2Ni binary system were generally used in the production of Ti-based bulk amorphous alloys. In the second part of this thesis, new Ti-based compositions with high GFA were tried to be synthesized with light of these results and encouraging conclusions were drawn. The production of these alloys were made with centrifugal casting method which is relatively a new technique for producing such alloys and the characterization of these alloys were made with metallographic, X-ray and thermal means.

This thesis illustrates parameter optimization of compressive strength, flexural strength and impact resistance of steel fiber reinforced high strength concrete (SFRHSC) by statistical design and analysis of experiments. Among several factors affecting the compressive strength, flexural strength and impact resistance of SFRHSC, five parameters that maximize all of the responses have been chosen as the most important ones as age of testing, binder type, binder amount, curing type and steel fiber volume fraction. Taguchi and regression analysis techniques have been used to evaluate L27(313) Taguchi&amp / #65533 / s orthogonal array and 3421 full factorial experimental design results. Signal to noise ratio transformation and ANOVA have been applied to the results of experiments in Taguchi analysis. Response surface methodology has been employed to optimize the best regression model selected for all the three responses. In this study Charpy Impact Test, which is a different kind of impact test, have been applied to SFRHSC for the first time. The mean of compressive strength, flexural strength and impact resistance have been observed as around 125 MPa, 14.5 MPa and 9.5 kgf.m respectively which are very close to the desired values. Moreover, this study is unique in the sense that the derived models enable the identification of underlying primary factors and their interactions that influence the modeled responses of steel fiber reinforced high strength concrete.

Fresh properties of mortars are important factors in altering the performance of self compacting concrete (SCC). Measurement of the rheological properties of the fine mortar part of concrete is generally used in the mix design of SCC. It can be stated that SCC rheology can be optimized if the fine mortar part of concrete is designed properly. However, measurement of the rheological properties is often impractical due to the need for complex equipment. Therefore, more practical methods of assessing mortar workability are often preferred. In this study, four mineral admixtures, three superplasticizers (SP) and two viscosity modifying admixtures (VMA) were used to prepare self compacting mortar (SCM). The mineral admixtures included fly-ash, brick powder, limestone powder, and kaolinite. Two of the SPs were polycarboxylate based and another one was melamine formaldehyde based. One of the viscosity modifying admixtures was based on an aqueous dispersion of microscopic silica and the other one was based on high molecular weight hydroxylated polymer. Within the scope of the experimental program, 43 mixes of SCM were prepared from different materials with keeping the amount of mixing water constant. Workability of the fresh mortar were determined using V - funnel and slump flow tests. The setting time of the mortars, were also determined. The hardened properties that were determined included the ultrasonic pulse velocity (UPV) and the strength which was determined at 7, 28, and 56 days. It was concluded that among the mineral admixtures used, only fly-ash and limestone powder increased the workability of the mixes. The two polycarboxylate based SPs yield approximately the same workability and the melamine formaldehyde based SP was not as effective as the other two.

In recent years, scientific studies are carried out to find new refractory material. Having good mechanical properties under very high temperatures, refractories are widely used in industries like iron, steel, glass, cement and pottery. Researches are focused on monolithic refractory making because of their superior properties comparing to conventional firebrick refractories. Providing a mono-block body, having no joints makes the monolithic refractories more durable at elevated temperatures. Easier production and installation are two main points that people are choosing monolithic refractories, thus an economy is made. In this study, for monolithic refractory production, high alumina cement was used as binding material. It is known that the increase in alumina (Al2O3) content increases the high temperature resistance, so that crushed firebrick, having 85% Al2O3 was used as aggregate. Pozzolanic materials, which are silica fume, fly ash, ground granulated firebrick and ground granulated blast furnace slag, were added to improve physical and mechanical properties of mortar. With the addition of steel fibres, change in compressive strength and flexural strength was observed.Superplasticizer was used to understand its behaviour under high temperatures. Portland cement containing mortars were also prepared to make comparison with high alumina cement containing specimens. Specimens were prepared in 5x5x5 cm and 4x4x16 cm prisms. They were cured for one day at curing room, then heated to 105&deg / C and then heated to 1100&deg / C. Weight, size and ultrasound velocity change, compressive strength and flexural strength tests were done to determine physical and mechanical properties of the monolithic refractories, before and after heating. Heated and non-heated specimens were pulverized for microstructural investigation with X-Ray diffraction (XRD) method. Using high alumina cement with 50 &ndash / 60 % granulated blast furnace slag or granulated firebrick, by the weight of cement, and crushed firebrick as aggregate, a satisfactory monolithic refractory material was made. It was observed that, mechanical properties were decreased at the Portland cement used mortars after several times of heating and cooling cycles. Also, it was determined that the microstructure of the high alumina cement containing mortars did not deteriorate much at 1100&deg / C, as long as there was no change observed from the results.

Concrete which is manufactured in a mixing plant to be delivered to construction site in unhardened and plastic stage is called ready-mixed concrete. Because of technical and economical reasons, many mineral and chemical admixtures are used in ready-mixed concrete production. As a result of extra mixing and delayed placing of ready-mixed concrete (especially at hot weather conditions), there can be many problems about concrete, like slump loss. Addition of water for retempering concrete is the usual procedure, but addition of water without proper adjustment in mixture proportions, adversely affects compressive strength. During this study, effects of prolonged mixing and retempering with superplasticizer on properties of fresh and hardened concrete at hot weather conditions are observed. Some of the properties of concrete inspected are compressive strength, splitting tensile strength, slump and air content. All mixes contain air entrainer and water reducer at a standard amount. The difference between mixes comes from kind and amount of mineral admixture which cement is replaced by. During the study, fly ash, blast furnace slag, ground clay brick and natural pozzolan are used at amounts, 25% and 50% of cement. Also, a mixture of pure cement is prepared as control concrete. 15 cm initial slump is planned in the experimental work. After five minutes and at the end of first, second, third and fourth hours of mixing process, if needed retempering process is proceeded with superplasticizer and samples are taken. As a result of retempering with superplasticizer, the aimed slump values are obtained. The effects are than, observed. As a result of this study, it has been observed that replacing Portland cement with certain mineral admixtures, especially fly ash at certain amounts, can be a solution for slump loss problem, by retarding the slump loss effect of prolonged mixing. Also it has been seen that ground clay brick causes better performance for slump values at lateral stages of mixing with respect to pure Portland cement. Another important observation has been about the increase in the amount of air caused by air entraining admixtures in fresh concrete based on prolonged mixing at hot weather conditions.

Conselho Nacional de Desenvolvimento Científico e Tecnológico / Joints represent a discontinuity in the homogeneity of the material that results in localized tensions which often starts failure becoming inevitable introduced in piping systems. The extensive use of composite materials in piping systems is still limited and this is due to the need to study new types of joints for composite pipes connections, and the study of fibers used and their arrangement, the resin to be used, and mechanical behavior of materials and joints to failure. The work aims to prepare, characterize and evaluate the performance of the hybrid composites based on epoxy resin / fiber using coir dust as filler for application in production of joints by filament winding. Specimens were produced from two polymer systems based on epoxy (DGEBA) with different cure cycles containing different percentages of filler. Then, unidirectional hybrid composites were produced: resin/filler/glass "E" fiber and resin/filler/carbon fiber. The characterization of materials and the effect of the addition of filler were carried out using tensile tests, thermal analysis (differential scanning calorimetry, thermogravimetry and dynamic mechanical analysis), Fourier transform infrared, optical microscopy and scanning electron microscopy. Finally, composite joints were produced using the technique of filament winding, and their performance in connection composite tubes tested under hydrostatic pressure. The presence of filler at epoxy resins modifies the viscoelastic and mechanical properties, and failure modes, but does not affect the degradation profile and the cycle of cure. The hybrid composite of carbon fiber and epoxy resin cured at room temperature showed improvement in tensile properties, about 37.5%, for the addition of 10% filler, which is not observed for the other composites. The joints produced with glass E fibers and epoxy resin had a performance 13% lower, on average, than the standard tube, and the typical failure mode was leakage varying the failure s location. / As junções representam uma descontinuidade na homogeneidade do material que resulta em tensões localizadas, onde frequentemente se inicia a falha, tornando-se inevitável sua introdução em sistemas de tubulação. O uso extensivo de materiais compósitos em sistemas de tubulação ainda é limitado. E isso se deve à necessidade do estudo de materiais considerando as fibras utilizadas e seus arranjos, da resina a ser empregada, do comportamento mecânico dos materiais empregados e das técnicas de processamento, além do desenvolvimento de juntas para conexões das tubulações de compósito e o comportamento da junção até a falha. Este trabalho visa preparar, caracterizar e avaliar o desempenho de compósitos híbridos à base de resina epóxi/fibra utilizando como carga pó de coco e avaliar a viabilidade de produção de juntas por enrolamento filamentar. Foram produzidos corpos de prova poliméricos a partir de dois sistemas à base de epóxi (DGEBA) com diferentes ciclos de cura contendo diferentes porcentagens de carga. Em seguida, foram produzidos compósitos híbridos unidirecionais resina/carga/fibra de vidro E e resina/carga/fibra de carbono. A caracterização dos materiais e o efeito da adição da carga foram realizados através de ensaios mecânicos de tração, análises térmicas (calorimetria diferencial de varredura, termogravimetria e análise dinâmico-mecânica), infravermelho com transformada de Fourrier, microscopia óptica e eletrônica de varredura. Por fim, foram realizados ensaios hidrostáticos de pressão interna das juntas em conexão de tubos compósitos. A presença da carga nos sistemas epóxi modifica as propriedades mecânicas e viscoelásticas e os modos de falha, porém não afeta o perfil de degradação nem o ciclo de cura das resinas. O compósito híbrido com fibra de carbono e resina de cura ambiente apresentou melhora nas propriedades de tração, em torno de 37,5%, devido à adição de 10% de carga, o que não foi verificado para os demais compósitos. As juntas produzidas com fibra de vidro do E e resina epóxi apresentaram desempenho 13% menor, em média, que o tubo padrão, e o modo de falha típico foi o vazamento, variando-se o local da falha.

Composite materials offer a high strength-to-weight ratio and directional load bearing capabilities. Compression molding of composite materials yields a superior surface finish and good dimensional stability between component lots with faster processing compared to traditional manufacturing methods. This experimental compression molding capability was developed for the ME composites lab using unidirectional carbon fiber prepreg composites. A direct comparison was drawn between autoclave and compression molding methods to validate compression molding as an alternative manufacturing method in that lab. A method of manufacturing chopped fiber from existing unidirectional prepreg materials was developed and evaluated using destructive testing methods. The results from testing both the continuous and chopped fiber were incorporated into the design of a functionally graded hybrid continuous and chopped carbon fiber component, the manufacture of which resulted in zero waste prepreg material.

Cold spray is a unique additive manufacturing process, where a large number of ductile metal micro particles are deposited to create new surface coatings or free-standing structures. Metallic particles are accelerated through a gas stream, reaching velocities of over 1 km/s. Accelerated particles experience a high-strain-rate microscopic ballistic collisions against a target substrate. Large amounts of kinetic energy results in extreme plastic deformation of the particles and substrate. Though the cold spray process has been in use for decades, the extreme material science behind the deformation of particles has not been well understood due to experimental difficulties arising from the succinct spatial (10 μm) and temporal scales (10 ns). In this study, using a recently developed micro-ballistic method, the advanced laser induced projectile impact test (α-LIPIT), the dynamic behavior of micro-particles during the collision is precisely defined. We observe single aluminum 6061 alloy particles, approximately 20μm in diameter, impact and rebound off of a rigid target surface over a broad range of impact speeds, temperatures, and substrate oxide film thicknesses. Through observation of the collisions, we extract characteristic information of the dynamic response of particles as well as the relationship with various parameters (e.g. surrounding temperature, particle diameter, oxide thickness, and impact velocity). By impacting a polished aluminum 6061 alloy substrate we are able to mimic the collision events that occur during cold spray deposition. The connection between the temperature increase and the oxide thickness plays a role in theorizing the cause of unexpected phenomena, such as increased rebound energies at higher temperatures. Highly-controlled single particle impacts results, are provided to calibrate and improve computational simulations as well. This, in turn, can provide insight into the underlying material science behind the cold spray process.