Linear thermoplastic polyesters are commonly used in high volume applications such as food containers, films and textile fibers. The physical and mechanical properties of these materials are well documented and are a function of chemical structure and morphology (e.g. semi-crystalline, amorphous, etc.). Polyesters, as are many organic polymers, are quite flammable. Polydimethylsiloxane homopolymer exhibits low mechanical strength and, even at high molecular weight, exists as a viscous fluid rubbery gum due to its low glass transition temperature of approximately -123°C. However, one of the many attractive properties of this polymer is its relatively low flammability and if properly designed, organic "sand-like" silicates are produced in oxidizing atmospheres at elevated temperatures (e.g. 500-700°C). This thesis discusses the synthesis and characterization of novel, high molecular weight cycloaliphatic and aromatic polyester/ poly(dimethylsiloxane) segmented copolymers. The cycloaliphatic copolymers were synthesized via a melt process using a high trans content 1,4 dimethylcyclohexanedicarboxylate, and 1,4 butanediol or cyclohexanedimethanol, while the partially aromatic systems were synthesized using dimethyl terephthalate and butanediol. Primary and secondary aminopropyl terminated poly(dimethylsiloxane) oligomers of controlled molecular weight were endcapped with excess diester to form an amide linked diester terminated oligomer. The latter was then incorporated into the copolymer via melt transesterification to afford a multiphase segmented copolymer. Selected compositions showed enhanced ductility and hydrophobic surface modification. The polysiloxane segment was effeciently incorporated into the copolymers and was unaffected by the transesterification catalyst under typical reaction conditions. The homopolymers and copolymers were characterized by solution, thermal, and mechanical, and surface techniques. The segmented copolymers were demonstrated to be microphase separated as determined by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and transmission electron microscopy. The surface of the copolymers was enriched with the polysiloxane segment as evidenced by contact angle analysis. Thermal gravimetric analysis of the segmented copolymers containing identical amounts of PDMS, but varying in the primary or secondary nature of their amide linkages, exhibited quantitatively identical char yields and weight loss behavior. The segmented copolymers exhibited char yields in air superior to those of their respective homopolymers. Additionally, aromatic poly(tetramethyleneoxide) (PTMO) based polyether/polyester segmented copolymers were modified with poly(dimethylsiloxane). DMA revealed an apparent shift (higher Tg) of the PTMO segment reflecting an increase in phase mixing with the "hard" polyester segment, possibly induced by the hydrophobic PDMS phase. / Master of Science

Melt polymerization and novel monomers enabled the synthesis of polyesters for electronic and biological applications. Inspiration from nature and a passion for environmental preservation instigated an emphasis on the incorporation of renewable resources into polymeric materials. Critical analysis of current research surrounding bisphenol-A replacements and ioncontaining segmented polyurethanes aided in identifying benchmark polymers, including limitations, challenges, and future needs. Structure-property-morphology relationships were investigated to evaluate the polymers for success in the proposed applications as well as to improve understanding of polyester compositions to further design and develop sophisticated polymers for emerging applications. Aiming to utilize the reported [2 + 2] cycloaddition of the known mesogen 4,4’-dimethyltrans-stilbene dicarboxylate (SDE) to overcome ultraviolet (UV) induced degradation issues in electronic encasings, the synthesis of copolyesters containing SDE ensued. 1,6-Hexanediol (HD) and 1,4-butanediol comonomers in varying weight ratios readily copolymerized with SDE under melt transesterification conditions to afford a systematic series of copolyesters. Differential scanning calorimetry revealed all copolyesters exhibited liquid crystalline transitions and melting temperatures ranged from 196 °C – 317 °C. Additionally, melt rheology displayed shear thinning to facilitate melt processing. Compression molded films exhibited high storage moduli, a glassy plateau until the onset of flow, and tensile testing revealed a Young’s iii modulus of ~900 MPa for poly(SDE-HD). These properties enable a wide range of working temperatures and environments for electronic applications. Adding complexity to linear liquid crystalline copolyesters, copolymerization with oligomeric hydroxyl-functionalized polyethers afforded segmented liquid crystalline copolyesters. 4,4’-Biphenyl dicarboxylate (BDE), commercially available diols containing 4, 5, 6, 8, or 10 methylene units, and introducing poly(tetramethylene oxide) or a Pluronic® triblock oligoethers in varying weight % were used to synthesize multiple series of segmented copolyesters. Comparing melting transitions as a function of methylene spacer length elucidated the expected even-odd effect and melting temperatures ranged from 150 °C to 300 °C. Furthermore, incorporating the flexible soft segment did not prevent formation of a liquid crystalline morphology. Complementary findings between differential scanning calorimetry and small-angle X-ray scattering confirmed a microphase-separated morphology. Thermomechanical analysis revealed tunable plateau moduli and temperature windows based on both soft segment content and methylene spacer length, and tensile testing showed the strain at break doubled from 75 weight % to 50 weight % hard segment content. The same compositions Young’s moduli decreased from 107 ± 12 MPa at 75 weight % hard segment to 19 ± 1 MPa with 50 weight % hard segment, demonstrating the mechanical trade-off and range of properties possible with small compositional changes. These segmented copolyesters could find use in high-performance applications including electronic and aerospace industries. A two-step synthesis transformed caffeine into a novel caffeine-containing methacrylate (CMA). Conventional free radical copolymerization with a comonomer known to provide a low glass transition temperature (Tg), 2-ethylhexyl methacrylate (EHMA), allowed the investigation of the effect of small amounts of pendant caffeine on polymer properties. Thermal and iv thermomechanical testing indicated CMA incorporation dramatically increased the storage modulus, however, a microphase-separated morphology was not attained. Association of the pendant caffeine groups through non-covalent π-π stacking could present opportunities for novel thermoplastics and it is proposed that placing the pendant group further from the backbone, and potentially increasing the concentration, could aid in promoting microphase-separation. Alkenes are reactive sites for placing functional groups, particularly those required for polyester synthesis. Methyl 9-decenoate (9-DAME), a plant-based fatty acid, provided a platform for novel biodegradable, renewable, polyesters. A formic acid hydration reaction generated an isomeric mixture of AB hydroxyester or AB hydroxyacid monomers for melt polymerization. Thermal analysis elucidated the plant-based polyesters exhibited a single transition, a Tg of about -60 °C. Aliphatic polyesters commonly crystallize, thus the isomeric mixture of secondary alcohols seemed to introduce enough irregularity to prevent crystallization. These polyesters offer an amorphous, biodegradable, sustainable replacement for applications currently using semi-crystalline poly(ε-caprolactone), which is not obtained from renewable monomers and also exhibits a -60 °C Tg. Additional applications requiring low-Tg polymers such as pressure sensitive adhesives or thermoplastic elastomers could also benefit from these novel polyesters. 9-DAME also was transformed into an ABB’ monomer after an epoxidation and subsequent hydrolysis. Successful gelation under melt transesterification conditions provided evidence that the multifunctional monomer could perform as a renewable, biodegradable, branching and/or crosslinking agent. Novel copolyesters comprised of a bromomethyl imidazolium diol and adipic acid demonstrated potential as non-viral gene delivery vectors. Melt polycondensation produced water dispersible polyesters which bound deoxyribonucleic acid at low N/P ratios. The v polyplexes showed stability in water over 24 h and no cytotoxic effect on human cervical cancer cells (HeLa). A luciferase transfection assay revealed the copolyesters successfully underwent endocytosis and released the nucleic acid better than controls. The copolyesters with pendant imidazolium functionality also provided tunable Tgs, -41 °C to 40 °C, and the ability to electrospin into fibers upon blending with poly(ethylene oxide). These additional properties furthered potential applications to include pressure sensitive adhesives and biocompatible antibacterial bandages. / Ph. D.

Dendrimers are a class of perfectly branched symmetric monodisperse macromolecules, which are synthesized using a stepwise procedure. Due to their highly symmetric structure, they possess a definite core, discrete generations and a large number of terminal units. The large number of terminal units and its compact globular conformation endow this class of macromolecules with several unique properties. Over the past two decades, a number of researchers have synthesized a variety of dendrimers and explored their potential applications in various fields ranging from drug delivery, energy harvesting to catalysis. However, dendrimers require tedious stepwise synthesis and purification which limits their scalability. Hyperbranched polymers (HBPs) are a related class of macromolecules having similar highly branched structure but with large number of linear defects and, therefore, they may be considered as unsymmetrical analogues of dendrimers. Despite of having a large number of defects, HBPs display majority of the properties which dendrimers possess such as, high solubility, low chain entanglement, low solution and melt viscosity, encapsulation of guest molecules, conformational adaptability etc. The origin of these defects lies in the single-step statistical random growth process. Although, hyperbranched polymers possess a randomly branched structure, they also carry a large number of peripheral units, like dendrimers. Since, hyperbranched polymers are prepared in a single step, they can be readily scaled up which make them commercially attractive. One of the most widely used methods to prepare hyperbranched polymers is by polycondensation of a AB2 monomer. In our laboratory, during past decade a novel melt trans-etherification methodology was developed to prepare hyperbranched polyethers. For this method, a AB2 monomer was designed having two methoxy benzyl units and one aliphatic hydroxyl group, which in presence of a mild organic acid at 150°C undergoes melt polymerization under continuous removal of methanol. Although, this method allows one to prepare a variety of high molecular weight hyperbranched polyethers structures, it suffers from one serious limitation associated with the monomer structure; the aromatic ring in the monomer should be either electronically deactivated or per-substituted to preclude a side reaction due to electrophilic aromatic substitution, which could result in the formation of insoluble cross-linked product. Polyacetals are a class of polymers which readily degrades under mildly acidic conditions. One of the primary objectives of this thesis was to develop a simple strategy to prepare hyperbranched polyacetal, which would be a new class of highly branched acid-labile scaffold. To achieve this, we used a relatively under-explored chemistry based on trans¬acetalization. Solvent-free melt polymerization via trans-acetalization exhibited some advantages over the trans-esterification or trans-etherification processes; for instance, it required substantially low temperatures, afforded faster reaction rates and absence of side reactions that could lead to crosslinked products. In the 2nd chapter, the first synthesis of hyperbranched polyacetals via this novel melt trans-acetalization polymerization process has been described. The process proceeds via the self-condensation of an AB2 type monomer carrying a hydroxyl group and a dimethylacetal unit (see Figure 1); the continuous removal of low boiling methanol drives the equilibrium towards polymer formation. Here, since the incipient carbocation is stabilized by a neighbouring oxygen atom, it has a substantially lower reactivity and hence does not take part in the electrophilic aromatic substitution; therefore, per-alkylation of the monomer was not required to prevent crosslinking, unlike in the case of the melt trans-etherification process developed earlier. Figure1. Synthesis of hyperbranched polyacetals via trans-acetalization polymerization; different types of units, namely dendtritic (D), linear (L) and terminal (T) units are shown. We studied the degradation behaviour of the solid polymer in an aqueous buffer solution having a pH of 4. Due to the susceptibility of the acetal linkages to hydrolysis, the polymer degrades readily under these mildly acidic conditions to yield 4-hydroxymethyl benzaldehyde as the primary product. After observing the fast degradation kinetics of the hyperbranched polyacetal, we developed approaches to control the rate of degradation. Interestingly, because of the unique topology of hyperbranched structures, the rate of polymer degradation was readily tuned by changing just the nature monomer; longer chain dialkylacetals, such as dibutyl- and dihexylacetals based monomers yielded hyperbranched polymers bearing longer alkyl groups at their molecular periphery. The highly branched topology and the relatively high volume-fraction of the terminal alkyl groups resulted in a significant lowering of the ingress rates of the aqueous reagents to the loci of degradation and, consequently, the degradation rates of the polymers were dramatically influenced by the hydrophobic nature of the terminal alkyl substituents. In an effort to understand this, we performed the degradation studies in solution state, where all three polymers showed almost same rate of degradation. The simple synthesis and easy tuneability of the degradation rates make these materials fairly attractive candidates for use as degradable scaffolds. As already mentioned, the main difference between dendrimers and hyperbranched polymers is that HBPs carry a large number of statistically distributed linear defects. The origin of these linear segments is single step statistically random growth process. There are three kinds of linkages present in the HB structure. For a HB polymer generated from condensation polymerization of an AB2 monomer, these three kinds of linkages are: (i) the linkages where both the B groups have reacted is called a dendritic (D) unit, (ii) linkages where one of the B group has reacted is called a linear (L) unit, and (iii) linkages where both the B groups remain unreacted is called a terminal (T) unit. The defect levels in hyperbranched polymers is quantified by a parameter called degree of branching (DB), which is mole-fraction of dendritic and terminal units with respect to all types of repeat units. In a typical single step AB2 polycondensation process the DB value usually is around 0.5. The strategy most commonly used to achieve high DB values, specifically while using AB2 type self-condensations, is to design an AB2 monomer wherein the reaction of the first B-group leads to an enhancement of the reactivity of the second one. In the 3rd chapter the challenge of synthesizing defect-free hyperbranched polythioacetal has been addressed. In this study, it was shown that an AB2 monomer carrying a dimethylacetal unit and a benzyl thiol group undergoes a rapid self-condensation in the melt under acid-catalysis to yield a hyperbranched polydithioacetal (Figure 2a). By analyzing 1H, 13C, hetero-correlation NMR spectra and by comparison of the NMR spectrum of the polymer with those of model compounds, it was established that the HB polydithioacetals do not contain any linear defects. Furthermore, to understand the origin of defect-free structure, model reactions between dimethylacetal of tolualdehyde and benzyl mercaptan (Figure 2b) were carried out. NMR studies using of these model reactions reveal that the intermediate monothioacetal is relatively unstable under the polymerization conditions and transforms rapidly to the dithioacetal (Figure 2c); since this second step occurs irreversibly towards polymer formation, it leads to a defect-free hyperbranched dithioacetal. Isothermal TGA analysis proved to be an effective tool for monitoring the kinetics of the melt polymerization; these studies revealed that the formation of the polydithioacetal is significantly faster than previously studied polyacetal polymerization, and in the former case two distinct kinetic steps are clearly evident. Figure 2. (a) Synthesis of defect-free hyperbranched polythioacetal; chemical structure of monomer and hyperbranched polydithioacetal; (b) model reaction to probe the unstable intermediate, and (c) variation of the concentration of different species during the model reaction as a function of time showing the appearance and disappearance of unstable intermediate. One of the major differences between linear and hyperbranched polymers is the availability of large number of accessible terminal groups in the latter. Several properties of the hyperbranched polymers are known to be influenced by the nature of the peripheral groups. Of the many methods that have been designed to functionalize the periphery of HBPs, AB2 + A type copolymerization is one of the most readily implementable. Figure 3. (a) Peripheral modification of hyperbranched polydithioacetal using trans-thiocetalization; (b) schematic representation of the sulphur rich hyperbranched polythioacetal having C-22 alkyl chains on its periphery and (c) TEM images of gold nanoparticle synthesized and stabilized via C-22 functionalized hyperbranched polythioacetal. In chapter 3, the synthesis of a defect-free hypebranched polymer via trans-thiocetalization method was described; these polymers possessed only two kinds of units, namely terminal dimethylacetal groups and dendritic dithioacetal units. Because of the difference in reactivity between the dendritic (D) and terminal (T) units, the terminal groups alone was completely transformed, under acid-catalyzed conditions, to a dithioacetal unit by reaction with a variety of thiols, (Figure 3a) such as dodecanethiol, benzyl mercaptan, ethyl, 3-mercaptopropionate etc.; this transformation of the periphery was shown to be quantitative. One unique feature of this hyperbranched polydithioacetal is the high sulfur content; in order to exploit this aspect, the periphery was selectively transformed with docosyl (C-22) segments, and these sulfur-rich hydrophobically capped hyperscaffolds were utilized to stabilize gold nanoparticles in non-polar solvents (Figure 3b and 3c.) The Au-NPs, thus prepared, were characterized by UV-Visible spectroscopy and transmission electron microscopy; it was shown that, typically particles of about 4-5 nm were produced and they could be dried and readily re-dispersed in organic solvents. In the final chapter of the thesis, the first synthesis of photodegradable hyperbranched polyacetals via a melt trans-acetalization polymerization method is described. The AB2 monomer was designed to carry a dimethyl acetal unit, and a nitro group placed ortho to a hydroxymethyl group (Figure 4a). Self-condensation of this AB2 monomer under melt polymerization conditions gives rise to a hyperbranched polyacetal wherein each repeat unit contains a 2-nitrobenzyl linkage which is susceptible to photolytic degradation upon exposure to 365 nm light. Figure 4. (a) Synthesis of photodegradable hyperbranched nitro polyacetal; (b) scanning electron micrograph of the positive pattern obtained from hyperbranched nitro-polyacetal; (c) synthesis of alkyne-azide clickable hyperbranched nitro polyacetal; and (d) clicking onto the reactive micropatterns. Irradiation with UV light causes the photodegradation of the polymer leading to the formation of 2-nitroso terephthalaldehyde and other low molecular weight oligomeric species. Exploiting this photodegradability, the use of this HBP as a positive photoresist to generate micron-size patterns has been demonstrated (Figure 4b); furthermore, changing the terminal groups from dimethyl acetal to dipropargyl acetal (Figure 4c), permitted the generation of patterned substrates that can be clicked with any desired functionality using the azide-yne click reaction. This last feature is unprecedented and provides a potentially quick handle to create functionalizable patterned surfaces.