Thesis (Ph. D.)--Institute of Paper Chemistry, 1980.

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Metal membranes are useful for hydrogen separation from mixed gas streams. They can exhibit perfect selectivity for hydrogen. However, in order to be commercially viable, in addition to providing high hydrogen fluxes, they must also be resistant to poisoning, possess long operating lifetimes and be cost effective. Many types of metal membranes such as pure metals, disordered alloys and amorphous metals have been studied for this application. In this work, we aim to identify intermetallic stoichiometric compounds of two or more metals that could be used as potential membrane materials for hydrogen separation. In the past, first principle calculations combined with Monte Carlo methods have been developed that can accurately predict H₂ fluxes through metal membranes at different hydrogen pressures and temperatures. Although these models are accurate, they are computationally intensive. In this work, we use these methods and develop screening criteria based on calculated properties that enable us to perform detailed calculations on a diminishing set of materials and rapidly identify the favorable candidates for hydrogen separation. We screened 1059 intermetallics at this high level of theory, which is the largest set of materials studied for this application. We divided the intermetallics into Pd-based and non-Pd based materials using additional screening algorithms to reduce the number of calculations required to identify potential candidate materials. 8 intermetallics were identified that had permeabilities that was comparable or higher to that of pure Pd. MgZn₂ and MnTi were found to have the highest H permeabilities among all the intermetallics studied. In addition to ground state structures, metastable structures were also found to be stabilized in the presence of hydrogen. Our work demonstrates the ability of these computational methods to identify potential novel materials for specific applications from large sets of materials that would not be possible experimentally. In the models for hydrogen permeability developed above, H-induced metal lattice rearrangements were not considered. Experimental evidence suggests that hydrogen heat treated (HHT) Pd-Au alloys undergo lattice rearrangement that results in an ordered structure which has a higher solubility than the non-HHT alloys. Using a combination of cluster expansion methods developed for predicting hydrogen permeability of disordered alloys and Monte Carlo methods, we predicted the extent of H induced lattice rearrangement in Pd₉₆Au₄ and Pd₈₅Au₁₅ alloys. We also predicted the solubility, diffusivity and permeability of these rearranged phases and found that their H permeability is higher than the non-rearranged phases. Our models capture the H-induced lattice rearrangement and provide useful insight of the conditions where this phenomenon is significant. Using the tools developed in this work, similar alloys that have a tendency to undergo lattice rearrangement that results in enhanced H permeability can be identified.

Pure fluorocarbon gases can be sold for up to 30 USD/kg, if they were manufactured locally. Due to the absence of local demand, South Africa at present has less than 0.3 % of the fluorochemical market and most fluoro–products used in the South African industry are currently imported. The depolymerisation of waste polytetrafluoroethylene (PTFE or Teflon) filters in a nitrogen plasma reactor results in the mixture of gases which includes N2, CF4 and C3F6. An existing challenge entails the separation of these gases, which is currently attained by an energy intensive cryogenic distillation process. Both the small energy requirements as well as the small process streams required, make a membrane separation an ideal alternative to the current distillation process. Based on our research groups existing expertise in the field of zeolite membranes, it was decided to investigate the separation capability of zeolite (MFI, NaA, NaY, and hydroxysodalite) coated tubular ceramic membranes for the separation of the above mentioned gases. The separation study was subdivided into adsorption studies as well as single and binary component studies. CxFy gas adsorption on MFI zeolites. Tetrafluoromethane (CF4) and hexafluoropropylene (C3F6) were adsorbed on zeolite ZSM–5 and silicalite–1 to help explain permeation results through zeolite membranes. According to the obtained data, the separation of CF4 and C3F6 would be possible using adsorption differences. The highest ideal selectivities (~ 15) were observed at higher temperatures (373 K). While the CF4 adsorption data did not fit any isotherm, the heat of adsorption for C3F6 adsorbed on ZSM–5 and silicalite–1 was calculated as –17 and –33 kJ/mol respectively. Single gas permeation. A composite ceramic membrane consisting of a ceramic support structure, a MFI intermediate zeolite layer and a Teflon AF 2400 top layer was developed for the separation of N2, CF4 and C3F6. The adsorption properties of the Teflon AF 2400 sealing layer was investigated. A theoretical selectivity, in terms of the molar amount of gas adsorbed, of 26 in favour of the C3F6 vs CF4 was calculated, while the N2 adsorption remained below the detection limit of the instrument. While the ideal N2/CF4 and N2/C3F6 selectivities for the MFI coated support were either near or below Knudsen, it was 5 and 8 respectively for the Teflon coated support. Ideal selectivities improved to 86 and 71 for N2/CF4 and N2/C3F6 when using the composite ceramic membrane, while CF4/C3F6 ideal selectivities ranged from 0.9 to 2, with C3F6 permeating faster though the composite ceramic membrane. Zeolite based membrane separation. Inorganic membranes (?–alumina support, NaA, NaY, hydroxysodalite, MFI) and composite membranes (Teflon layered ceramic and composite ceramic membrane) were synthesized and characterized using the non–condensable gases N2, CF4 and C3F6. For the inorganic membranes either near or below Knudsen selectivities were obtained during single gas studies, while higher selectivities were obtained for the composite membranes. Subsequently, the MFI, hydroxysodalite and both composite membranes were chosen for binary mixture separation studies. The membranes exhibited binary mixture permeances in the order Teflon layered ceramic > hydroxysodalite > MFI > composite ceramic, which was comparable to the single gas permeation results. The highest separation for N2/CF4 (4) and N2/C3F6 (2.4) was obtained with the composite ceramic membrane indicating that the Teflon layer was effective in sealing non–zeolitic pore in the intermediate zeolite layer. The aim of this project was met successfully by investigating a method of fluorocarbon gas separation by zeolite based membranes using various inorganic and composite membranes with single and binary mixtures. / Thesis (Ph.D. (Chemistry))--North-West University, Potchefstroom Campus, 2012.

Pure fluorocarbon gases can be sold for up to 30 USD/kg, if they were manufactured locally. Due to the absence of local demand, South Africa at present has less than 0.3 % of the fluorochemical market and most fluoro–products used in the South African industry are currently imported. The depolymerisation of waste polytetrafluoroethylene (PTFE or Teflon) filters in a nitrogen plasma reactor results in the mixture of gases which includes N2, CF4 and C3F6. An existing challenge entails the separation of these gases, which is currently attained by an energy intensive cryogenic distillation process. Both the small energy requirements as well as the small process streams required, make a membrane separation an ideal alternative to the current distillation process. Based on our research groups existing expertise in the field of zeolite membranes, it was decided to investigate the separation capability of zeolite (MFI, NaA, NaY, and hydroxysodalite) coated tubular ceramic membranes for the separation of the above mentioned gases. The separation study was subdivided into adsorption studies as well as single and binary component studies. CxFy gas adsorption on MFI zeolites. Tetrafluoromethane (CF4) and hexafluoropropylene (C3F6) were adsorbed on zeolite ZSM–5 and silicalite–1 to help explain permeation results through zeolite membranes. According to the obtained data, the separation of CF4 and C3F6 would be possible using adsorption differences. The highest ideal selectivities (~ 15) were observed at higher temperatures (373 K). While the CF4 adsorption data did not fit any isotherm, the heat of adsorption for C3F6 adsorbed on ZSM–5 and silicalite–1 was calculated as –17 and –33 kJ/mol respectively. Single gas permeation. A composite ceramic membrane consisting of a ceramic support structure, a MFI intermediate zeolite layer and a Teflon AF 2400 top layer was developed for the separation of N2, CF4 and C3F6. The adsorption properties of the Teflon AF 2400 sealing layer was investigated. A theoretical selectivity, in terms of the molar amount of gas adsorbed, of 26 in favour of the C3F6 vs CF4 was calculated, while the N2 adsorption remained below the detection limit of the instrument. While the ideal N2/CF4 and N2/C3F6 selectivities for the MFI coated support were either near or below Knudsen, it was 5 and 8 respectively for the Teflon coated support. Ideal selectivities improved to 86 and 71 for N2/CF4 and N2/C3F6 when using the composite ceramic membrane, while CF4/C3F6 ideal selectivities ranged from 0.9 to 2, with C3F6 permeating faster though the composite ceramic membrane. Zeolite based membrane separation. Inorganic membranes (?–alumina support, NaA, NaY, hydroxysodalite, MFI) and composite membranes (Teflon layered ceramic and composite ceramic membrane) were synthesized and characterized using the non–condensable gases N2, CF4 and C3F6. For the inorganic membranes either near or below Knudsen selectivities were obtained during single gas studies, while higher selectivities were obtained for the composite membranes. Subsequently, the MFI, hydroxysodalite and both composite membranes were chosen for binary mixture separation studies. The membranes exhibited binary mixture permeances in the order Teflon layered ceramic > hydroxysodalite > MFI > composite ceramic, which was comparable to the single gas permeation results. The highest separation for N2/CF4 (4) and N2/C3F6 (2.4) was obtained with the composite ceramic membrane indicating that the Teflon layer was effective in sealing non–zeolitic pore in the intermediate zeolite layer. The aim of this project was met successfully by investigating a method of fluorocarbon gas separation by zeolite based membranes using various inorganic and composite membranes with single and binary mixtures. / Thesis (Ph.D. (Chemistry))--North-West University, Potchefstroom Campus, 2012.

<p>Over the past 40 years, research pertaining to membrane technology has lead to the development of a wide range of applications including beverage production, water purification and the separation of dairy products. For the separation of gases, membrane technology is not as widely applied since the production of suitable gas separation membranes is far more challenging than the production of membranes for eg. water purification. Hydrogen is currently produced by recovery technologies incorporated in various chemical processes. Hydrogen is mainly sourced from fossil fuels via steam reformation and coal gasification. Special attention will be given to Underground Coal Gasification since it may be of great importance for the future of South Africa. The main aim of this study was to develop low temperature CsHSO4/SiO2 composite membranes that show significant Idea selectivity towards H2:CO2 and H2:CH4.</p>

Hydrogen sulfide is toxic by-product of many petroleum, petrochemical and mineral treatment operations. Due to the increasing stringent environment regulations, toxic H2S must be completely removed from industrial waste gases before venting to the atmosphere. The H2S decomposition reaction is a well known thermodynamically limited reaction. Alumina membrane fixed bed catalytic reactors offer the potential for improved conversions at reduced operating temperature due to product separation and catalyst activity. A theoretical and experimental work dealing with a packed bed membrane reactor is the subject of this thesis. A tubular alumina membrane reactor possessing thermal and corrosion resistance has been developed. A multicomponent permeation study indicated that the fluxes of gases could be quantitatively described as a combination of Knudsen diffusion and viscous flow through the porous alumina membrane. The catalytic decomposition of hydrogen sulfide to hydrogen and sulfur was conducted in membrane reactor incorporating a commercial porous alumina membrane in combination with catalytic function of bimetallic RuMo sulfide catalyst. The obtained results demonstrate the possibility of achieving conversion above the equilibrium conversion. The reaction rate is equal to the intrinsic rate since both internal/external mass transfer and heat transfer resistance are negligible for the size of catalyst particles considered. Results obtained with this system have shown a maximum of 2.3 times the equilibrium conversion at the operating temperature 983K, which was equivalent to the conversion at operating temperature 1200K in a conventional fixed bed reactor. The conversion enhancement was significant for the operation with high sweep to feed molar ratio. The reactor configuration of membrane reactor appeared to have an influence on its performance. Comparative experimental and simulation study showed that the cocurrent mode gave slightly higher conversion over counter-current mode. Mathematical models were developed for the reactor, based on plug flow behavior. Simulation had been performed in order to validate the model against experimental data. Reactor optimization was carried out using the validated model. The simulation results from the non-isothermal model were in reasonable agreement with the experimental data. On the other hand, the isothermal model which neglected heat effects that took place in the reactor, has leaded to over-predicted conversion. This study also illustrated that predictive simulations could be used to explore the effects of recycle operation; the optimization study showed that the alumina membrane reactor permitting retentate recycle, could achieve up to 48.6% conversion, corresponding to 6 folded of the equilibrium conversion. The simulations provide a logical methodology for experimental planning and design. To further elucidate the effect of reactor configuration, operation conditions and permeation parameters on the performance of membrane reactors, a high permselective Pt-composite MR model was developed. Comparison of alumina MR and Pt-composite MR was carried out via computer simulation. Porous membrane reactor with higher permeability but lower Permselectivity can attain comparable conversion as the composite membrane reactor with higher permselectivity but lower permeability. Ptcomposite MR was more superior to alumina MR without recycle. Retentate recycle in alumina MR is shown to outperform the Pt-composite MR. Alumina MR was therefore considered as potential candidate for industrial H2S treatment.

Macromolecular components, including protein and polysaccharides, are viewed as one type of major foulants in the complex feed membrane filtration systems such as membrane bioreactor (MBR). In this thesis, the mechanisms of macromolecular fouling including protein and polysaccharide in the complex feed solution are explored by using Bovine serum albumin (BSA) and alginate as model solution. During the filtration of BSA and washed yeast with 0.22 ????m PVDF membrane, it was found that the critical flux of mixture solution was controlled by washed yeast concentration while the existence of BSA significantly changed the cake reversibility of much larger particles. The fouling mechanisms of alginate, as a model polysaccharide solution, were investigated both in dead end and crossflow membrane filtration. In the dead end experiments, it was found that the cake model appears to fit the entire range of the ultrafiltration data while the consecutive standard pore blocking model and cake model are more applicable to microfiltration membranes. The alginate was featured with high specific cake resistance and low compressibility despite some variations between different membranes. The specific cake resistance ( c ) is similar to c of BSA and actual extracellular polymer substance (EPS) in MBR systems reported in the literature, and higher than that of many colloidal particles. In a system contained alginate-particles mixture, it was found that the existence of alginate dramatically increased the cake specific resistance and decreased the cake compressibility. The fouling mechanism of alginate was also studied using long term cross flow filtration under subcritical flux. A two-stage TMP profile similar to that typically observed in MBR was obtained, confirming the important role of EPS during membrane fouling in MBR. In addition to adsorption, trace deposition of alginate also contributed to the initial slow TMP increase during the subcritical filtration. TMP increase during the long-term filtration was found not only due to the increase of the amount of deposition, but also the increase of specific cake resistance. A combined standard pore blocking and cake filtration model, using a critical pore size for the transition time determination, was developed and fit the experimental results well.

Thesis (Ph. D.)--University of Texas at Austin, 2007. / Vita. Includes bibliographical references.