Gelfill (GF) is made of tailings, water, binder and chemical additives (Fillset, sodium silicate gel). The components of GF are combined and mixed on the surface and transported (by gravity and/or pumping) to the underground mine workings, where the GF can be used for both underground mine support and tailings storage. Thermal (T), hydraulic (H), and mechanical (M) properties are important performance criteria of GF. The understanding of these engineering properties and their evolution with time are still limited due to the fact that GF is a new cemented backfill material. In this thesis, the evolution of the thermal, hydraulic, mechanical, and microstructural properties of small GF samples are determined. Various binder contents of Portland cement type I (PCI) are used. The GF is cured for 3, 7, 28, 90, and 120 days. It is found that the thermal, hydraulic and mechanical properties are time-dependent or affected by the degree of binder hydration index. Furthermore, a relationship is found between the compressive strength and the saturated hydraulic conductivity of the GF samples. The unsaturated hydraulic properties of GF samples have also been investigated. The outcomes show that unsaturated hydraulic conductivity is influenced by the degree of binder hydration index and binder content, especially at low suction ranges. Simple functions are proposed to predict the evolution of air-entry values (AEVs), residual water content, and fitting parameters from the van Genuchten model with the degree of hydration index (α). Furthermore, two columns are built to simulate the coupled thermo-hydro-mechanical (THM) behaviour of GF under drained and undrained conditions. The obtained results from the GF columns are compared with the small samples. It is observed that the mechanical properties, hydraulic properties (suction and water content), and temperature development are strongly coupled. The magnitude of these THM coupling factors is affected by the size of the GF. The findings also show that the mechanical, hydraulic and thermal properties of the GF columns are different from samples cured in plastic moulds.

Les propriétés mécaniques des ciments hydratés nécessitent d'être optimisées suivant la nature des ciments produits. Parmi les facteurs d'optimisation, l'ajout de sulfate de calcium destiné à réguler la réactivité de l’aluminate tricalcique (C3A), en quantité et en qualité, dans le ciment est un paramètre primordial. Enjeu industriel majeur, cette notion d'Optimum de sulfatage mérite aujourd'hui du fait de l'avancement des connaissances sur les mécanismes d'hydratation de chacune des phases du ciment qu'une étude lui soit entièrement consacrée. La démarche adoptée pour répondre à cette problématique a été l’étude de système simple que l’on a compliqué petit à petit. L’évolution de l’hydratation du ciment, de la porosité et des propriétés mécaniques du ciment ont été déterminés à différentes échéances. Le premier système étudié était le mélange C3S/gypse, l'objectif était de déterminer s'il existait un effet optimal du sulfate de calcium sur l'hydratation et les résistances mécaniques du C3S tel que présenté dans la littérature [1]. Les résultats ont montré qu’il n’existait pas d’optimum de sulfatage dans le système C3S/gypse mais qu’il existait un effet spécifique du sulfate de calcium sur l’hydratation et les propriétés mécaniques du C3S. L’adsorption des sulfates à la surface des C-S-H serait à l’origine de la modification du processus de germination croissance des C-S-H qui aurait pour conséquence l’augmentation du degré d’hydratation du C3S et des résistances en compression. Le deuxième système étudié était le clinker biphasique C3S/C3A cobroyé avec du semi-hydrate et avec du gypse. Un optimum de sulfatage a bien été observé, cet optimum se décale avec le temps vers les fortes teneurs en sulfate comme dans les cimenteries. L’optimum de sulfatage a été constaté lorsque l’hydratation du C3S, pendant la période accélérée, a lieu simultanément ou légèrement avant le pic exothermique dû à la forte dissolution du C3A et à la précipitation d’Afm. Il a été montré que la présence d’AFm pendant la période accélérée de l’hydratation du C3S, serait à l’origine de la modification observée de la microstructure de la pâte de ciment : la porosité augmente avec l’ajout du sulfate de calcium mais l’assemblage des hydrates est plus dense / The mechanical properties of hydrated cements need to be optimized according to the nature of cement products. Among the factors of optimization, the addition of calcium sulphate intended to regulate the reactivity of tricalcium aluminate (C3A), in quantity and quality in cement is an essential parameter.The advancement of knowledge on the mechanisms of hydration of each cement phase allows a study devoted entirely to the concept of optimum of sulphate. We studied simple system that we complicated and we studied the evolution of hydration, porosity and mechanical properties of cement at different age. The first system studied was the mixture C3S/gypsum, the objective was to determine whether there was an optimal effect of calcium sulfate on hydration and mechanical strength of C3S as presented in the literature [1]. The results showed there was not optimum sulfate in the C3S/gypsum system but there was a specific effect of calcium sulfate on the hydration and the mechanical properties of C3S. The sulfate adsorption on the C-S-H surface is the cause of the change nucleation and growth process of C-S-H. This has resulted in increasing hydration degree of C3S and compressive strength. The second system studied was biphasic clinker C3S/C3A ground with hemi-hydrate and gypsum. An optimum sulfate has been observed, which move out with time to high rate of sulfate. The optimum sulfate was observed when the hydration of C3S, during the accelerated period, takes place simultaneously or slightly before the exothermic peak due to the high dissolution of C3A and precipitation of AFm. We showed the presence of AFm during the accelerated hydration of C3S, is the cause of the microstructure modification in the cement paste: the porosity increases with calcium sulfate addition but the hydrate assembly is more dense.

Gelfill (GF) is made of tailings, water, binder and chemical additives (Fillset, sodium silicate gel). The components of GF are combined and mixed on the surface and transported (by gravity and/or pumping) to the underground mine workings, where the GF can be used for both underground mine support and tailings storage. Thermal (T), hydraulic (H), and mechanical (M) properties are important performance criteria of GF. The understanding of these engineering properties and their evolution with time are still limited due to the fact that GF is a new cemented backfill material. In this thesis, the evolution of the thermal, hydraulic, mechanical, and microstructural properties of small GF samples are determined. Various binder contents of Portland cement type I (PCI) are used. The GF is cured for 3, 7, 28, 90, and 120 days. It is found that the thermal, hydraulic and mechanical properties are time-dependent or affected by the degree of binder hydration index. Furthermore, a relationship is found between the compressive strength and the saturated hydraulic conductivity of the GF samples. The unsaturated hydraulic properties of GF samples have also been investigated. The outcomes show that unsaturated hydraulic conductivity is influenced by the degree of binder hydration index and binder content, especially at low suction ranges. Simple functions are proposed to predict the evolution of air-entry values (AEVs), residual water content, and fitting parameters from the van Genuchten model with the degree of hydration index (α). Furthermore, two columns are built to simulate the coupled thermo-hydro-mechanical (THM) behaviour of GF under drained and undrained conditions. The obtained results from the GF columns are compared with the small samples. It is observed that the mechanical properties, hydraulic properties (suction and water content), and temperature development are strongly coupled. The magnitude of these THM coupling factors is affected by the size of the GF. The findings also show that the mechanical, hydraulic and thermal properties of the GF columns are different from samples cured in plastic moulds.