A ágata do sul do Brasil apresenta colorações pouco interessantes ou salientes, sendo predominante os tons acinzentados. Tais qualidades foram fatores determinantes para o início do processo de tingimento de ágata do Rio Grande do Sul, no século XVIII. Atualmente, o segmento mineral, apresenta carências relacionadas a tecnologias e processos de produção, além de infraestruturas inadequadas, resultando em prejuízo para as comunidades produtoras. Nesse cenário, a pesquisa se estrutura para avaliar técnicas operacionais viáveis para o setor, objetivando a melhoria do valor agregado às gemas beneficiadas e qualidade na cor. Para o desenvolvimento do tratamento de ágatas, o sistema foi replicado, padronizado e otimizado no Laboratório LAPROM da UFRGS e Centro Tecnológico de Pedras, Gemas e Joias do Rio Grande do Sul. A amostragem foi classificada em quatro padrões e analisada em espectrofotômetro em três etapas distintas. Ao término, se tem a comparação dos resultados do tingimento otimizado e o industrial, com as curvas de distribuição espectral medidas antes e após o tratamento termoquímico da ágata. Com o sistema otimizado, foi possível reduzir custos operacionais, tempo de energia envolvida no sistema, além de manter e elevar a qualidade da cor, sendo possível estabelecer relação com aspectos quanti e qualitativos dos reagentes utilizados. / The agate of the south of Brazil presents not much interesting or salient colorations, being predominant the grayish tones. These qualities were determining factors for the beginning of the agate dyeing process in Rio Grande do Sul, in the 18th century. Currently, the mineral segment presents deficiencies related to technologies and production processes, as well as inadequate infrastructures, resulting in loss to the producing communities. In this scenario, the research is structured to evaluate viable operational techniques for the sector, aiming to improve the value added to the gems benefited and color quality. For the development of the agate treatment, the system was replicated, standardized and optimized in the LAPROM Laboratory of the UFRGS and Centro Tecnológico de Pedras, Gemas e Joias do Rio Grande do Sul. The sampling was classified in four standards and spectrophotometer analyzed in three different phases. In conclusion, is compared the optimized and industrialized dyeing results, with the spectral distribution curves measured before and after the thermochemical treatment of the agate. With the optimized system, it was possible to reduce operating costs, energy time involved in the system, as well as keep and elevate color quality and being possible to establish relationship with quantitative and qualitative aspects of the reagents used.

O espessamento é uma operação unitária que tem como finalidade separar, por diferença de massa específica entre o sólido e o líquido, sólidos suspensos em meio fluido, pela ação da gravidade. É bastante empregado industrialmente em processos contínuos no adensamento de polpas e minérios, em unidades com reação de precipitação e no tratamento de efluentes, dentre outros. Os equipamentos que realizam esta operação, chamados espessadores, são, em geral, tanques abertos de formato cilíndrico, instalados no eixo vertical com a entrada da suspensão na parte superior central, de fundo ligeiramente cônico para a retirada da polpa espessada e calha circulando o topo para descarga do líquido clarificado. As várias técnicas de projeto destas unidades contínuas são comumente baseadas em ensaios de bancada com provetas. Não é raro ocorrerem para os mesmos dados experimentais, áreas de projeto com desvios superiores a 50%. O presente trabalho visou verificar a validade das técnicas de seleção de TALMADGE-FITCH, ROBERTS e FLUXO DE SÓLIDOS, para o dimensionamento de espessadores industriais com salmoura e lodo biológico. Foram realizados para este fim, ensaios de espessamento em provetas com as próprias suspensões industriais, calculadas as áreas pelas técnicas supracitadas e comparadas com os resultados das secções dos equipamentos contínuos industriais. Os desvios médios dos diâmetros para cada técnica em relação ao espessadores industriais apresentaram contra a segurança dos equipamentos um valor de 42% para o método de Talmadge-Fitch, 45,5% para Roberts e 43,5% para o método do Fluxo de sólidos. Concluiu-se, para as condições estudadas, que os métodos de provetas utilizados forneceram valores na mesma ordem de grandeza e que requerem um fator de escala para o dimensionamento das unidades industriais contínuas. / Thickening is a unit operation that has the goal of solid-liquid separation. The principle of this separation is the difference of specific weight between solid and liquid. This unit operation is used in mineral industries, to ore concentrate, wastewater, and others. The tanks called thickeners are usually open, with the feed on the top of the equipment. The solids discharge is done trough the bottom in a conical shape. The most techniques of sizing thickeners are based on graduated cylinders, and it is a common get result that has a difference area in about 50%. This happens because security coefficient, difficulties for results interpretation and scales factors. This research has the goal to apply the techniques of selection of Solids Flux, Roberts and Talmadge-Fitch in graduated cylinders. These methods are classical for thickener sizing. A comparison has been made between the results by those methods with the data obtained from continuous industrial units for salt solution and biological brine. The shunting line for the techniques obtained was 42% for Talmadge-Fitch, 45,5% for Roberts and 43,5% for Solid Flux in the relationship with industrial thickeners. In conclusion, for the studied condition, all methods showed values in the same order and requires a scale factors to sizing the continuous thickeners.

Scale formation is one of the persistent problems in mineral processing and related industries. One of the main components of the scale is frequently gypsum or calcium sulphate dihydrate (= CaS04.2H20). Gypsum is formed through the process of crystallisation, and it is well known that crystallisation process is significantly affected by the presence of admixtures. Industrially, scale formation occurs in an environment which is very rarely free from the presence of admixtures. In a typical mineral processing industry, certain types of admixtures are present, which may include metallic ions (e.g. originated from corrosion products) and certain types of the flotation agents used. The effect of admixtures on crystallisation kinetics and cyclical morphology can be very significant, even if they are present in trace amounts. It is important to emphasise that the effects are generally specific, that there is no unified theory that applies to all and every situation. The present study has investigated the effect of certain admixtures on gypsum crystallisation, and was accomplished in three phases of experiments: (1) seeded batch crystallisation; (2) seeded continuous crystallisation, and (3) once through flow system under isothermal condition. The three phases of the work used equimolar solutions of CaC12 and Na2SO4 to produce CaS04 which is the precipitating species. The seeded batch crystallisation experiment explored the effect of two flotation agents commonly used in mineral processing plants: (1) sodium isopropyl xanthate (= SIPX) and, (2) isopropyl thionocarbamate. The experiments were performed at 25, 35, and 45°C, respectively. The initial concentration of the crystallising solution was 2,000 ppm of Ca 21 and it reached the equilibrium concentration values of between 1,000 and 8,00 ppm of Ca 2+ in 90 minutes. / The effect of the two selected admixtures on crystallisation was measured by continuous monitoring of the desupersaturation of the crystallising solution with time, which subsequently resulted in the determination of the crystallisation rate constant. The results arc as follows. Firstly, the admixtures selected (either individually or in combination) were able to retard the growth rate of gypsum. In the absence of any admixture, the second order rate constant was between 1,405 x 10-6 and 1,561 x 10-6 ppm-1 min-1. Addition of SIPX at a typical plant dosing level 0.200 g/L) reduced the rate constant to 475 x 10-6 PPM-1 min', while isopropyl thionocarbamate at a typical plant dosing level (= 0.070 g/L) decreased the rate constant to 254 x 10-6 ppm-1 min-'. However, addition of a combination of the two admixtures, each at a typical plant concentration level, reduced the rate constant to 244 x 10-6 ppm-1 min-1, which was only slightly below that in the presence of isopropyl thionocarbamate. Thus, in these batch crystallisation studies, isopropyl thionocarbamate seemed to be dominant over SIPX. Secondly, the batch crystallisation system in the current work did not show any induction time. It was concluded that the seeds added into the batch system could be capable of eliminating the induction time. Thirdly, the reduced growth rate of the gypsum crystals as affected by the admixtures was probably caused by the adsorption of admixtures onto the crystal surface. The second phase of the project involved a seeded continuous (MSMPR) crystalliser. Some parameters used in this experiment (mean residence time, agitation speed and type of one admixture) were taken from the batch experiment carried out in the first phase of the project. / Three admixtures were chosen for the seeded continuous crystallisation: (1) SIPX, (2) Fe3+, (3) Zn2-, and they were used either individually on in combination with each other. SIPX was chosen as it is one of the most common flotation agents used in mineral processing. Metallic ions: Fe3+ and Zn2+ were selected, since they were found in substantial amounts in both scale samples and process water in certain minerals processing industries. In general, the admixtures tested were found to be able to inhibit the crystal growth rates, but to enhance the nucleation rates. In addition, the growth rate was found to be dependent on crystal size, and hence, a correlation between these two parameters and the admixture concentration was formulated. For a fixed level of concentration (f 700 ppm of Ca z+ at steady state) and crystal surface area, it was proved that for each crystallisation temperature: 25 and 40°C, the correlation function can be represented as G = k Lα (1 +C)β where: G = linear growth rate, micron/hour; k, α, and β = dimensionless constants; L = (sphere equivalent) crystal size, micron; C = concentration of the admixtures used, ppm. For both the crystallisation temperatures used, the correlation function shows that the growth rate is significantly dependent on crystal size, but a weak function of admixture concentrations. The mechanism of crystal growth inhibition was assumed to be that of adsorption of admixtures onto the active growth sites, thereby decreasing or stopping the growth. Similar to the first phase of the present study, this seeded continuous crystallisation also showed no induction time. The third phase of the project investigated the gypsum scale formation in a oncethrough pipe flow system under isothermal condition and in the presence of admixtures. / Four types of pipe materials were tested: PVC, brass, copper and stainless steel. Two admixtures were selected: SIPX and Fe3+. The behaviour of the gypsum scale formation was measured as the mass of the gypsum scale deposited on the substrate per unit area of the pipe surface. Within the range of the experimental conditions applied in this scale formation study, the following results were obtained. Firstly, the mass of the gypsum scale increased with concentration (in the range: 2,000 to 6,000 ppm of Ca t+) and that the correlation between the mass and the concentration can be represented by quadratic functions. Secondly, the mass of the gypsum scale decreased with increasing concentration of the admixtures used. Thirdly, the flow rate of the scaling solutions (in the range: 0.4 to 1.3 cm/sec) did not significantly affect the mass of the gypsum scale. PVC produced the highest mass of gypsum scale, followed by brass, copper, and stainless steel, respectively. Fourthly, the presence of admixtures caused the surface of the scale deposit to become rougher than was the case in a pure system, and longer scaling experimental times resulted in denser scale deposits. In this scale formation project, the induction time was investigated. In contrast with the first and the second phase of the projects, the induction time in the scale gypsum formation experiment was significant. At a concentration of 2,000 ppm of Ca 2+' pure gypsum solutions had induction times of about 105 minutes at 18.3°C and 97 minutes at 20.3°C. In the presence of 10 ppm of SIPX, the scaling solution at 2,000 ppm of Ca2+ and 19.2°C had an induction time of 1,400 minutes. The present study produced three important findings. / Firstly, the presence of Fe 3+ or sodium isopropyl xanthate (SIPX) reduced the growth rate of gypsum crystallised either in a vessel (= a continuous crystalliser) or in a pipe flow system. Secondly, the rate of growth of gypsum crystals was found to be consistently higher in the vessel than in the pipe flow system. The rate of growth of the pure gypsum in the crystalliser at 25°C was 0.0389 kg/ m2 hour while those in the pipe flow system were between 0.0289 and 0.0202 kg/m2 hour, depending on the pipe material and the scaling solution flow rate. Thirdly, with respect to gypsum scaling, PVC was the least favourable material, followed by brass and copper, while the most favourable was stainless steel. It is believed that the present study has significantly contributed to the understanding of the effect of admixtures on crystallisation of gypsum, especially in relation to the scale formation.

In this study the unique Magotteaux Mill® system was used to control the grinding chemical conditions, which may be adjusted by varying grinding media, purging gas and pH, during grinding. An electrochemical apparatus was used to investigate oxidation-reduction behaviour of grinding media and sulphide mineral electrodes, as well as their galvanic interaction in-situ of the Magotteaux Mill®. Galvanic interaction between the grinding media (mild steel, 15% chromium, 21% chromium and 30% chromium media) and the sulphide minerals (bornite, arsenopyrite and pyrite) was initially quantified in-situ of the mill by electrochemical techniques under different grinding atmospheres (nitrogen, air and oxygen). An innovative mathematical theoretical model was developed to describe the effect of galvanic interaction on oxidation rates of the grinding media during grinding, which was verified by the experimental data. Galvanic interaction enhanced the oxidation of the grinding media and produced more oxidized iron species in the mill discharge. It was observed that oxidized iron species (EDTA extractable iron) was linear with galvanic current between the grinding media and the sulphide minerals, in agreement with the prediction of the theoretical model. The effect of grinding conditions on pulp chemistry, surface properties and floatability was investigated by the measurement of dissolved oxygen (DO), pH, pulp potential (Eh), ethylene diamine-tetra acetic acid (EDTA) extraction, X-ray photoelectron spectroscopy (XPS) and floatation recovery. / PhD Doctorate

The flotation process has been used and extensively researched over the past 100 years; however some aspects still remain a great mystery. While most research in the past has focussed on the pulp phase of the process, recently there has been a significant trend towards investigating the froth phase. This study focuses on the froth phase and investigates the processes that occur within this zone in a well defined and controllable system under particular operating conditions, namely changes in frother type and concentration, as well as particle type and concentration.

Over many years, researchers in the field of flotation have developed an in-depth understanding of processes occurring in the pulp phase of flotation machines. Until recently, however, the froth phase has received little attention. The froth phase serves to separate bubble-particle aggregates from suspended slurry in a flotation cell. The mechanism of recovery by entrainment, its relationship to water recovery and particle size dependency is well understood. Froth recovery, (the fraction of particles entering the concentrate launder that entered the froth phase attached to air bubbles), is not well understood. Up until now, there has been doubt over whether this property is dependent on particle size and hydrophobicity. Difficulties in measuring froth recovery had previously prevented researchers from gaining a deeper understanding of the transport of attached particles across the froth phase. A novel device was designed and tested to measure froth recovery by isolating bubble-particle aggregates in the pulp-phase of flotation machines through the determination of the bubble loading in the pulp phase (mass of particles attached per unit volume of air bubbles). This technique can be used with other measurements to investigate froth selectivity by directly comparing these captured particles to those found in the froth phase. Evidence was collected at Red Dog Mine, Alaska and Newmont Golden Grove Operations, Western Australia which showed that the froth phase selectively transported more hydrophobic and smaller sized particles across the froth than less hydrophobic and larger particles. Particles collected in the device were compared to those found in the concentrate stream on a size by mineral by liberation class. Froth recovery was also calculated on a size by mineral by liberation class for two valuable sulphide minerals in a continuous 3m³ flotation cell. These results show that the froth phase is responsible for the upgrading of attached particles across the froth phase as well as for the separation of bubble-particle aggregates from suspended slurry. The pulp phase is responsible for creating bubble-particle aggregates through the attachment of hdyrophobic mineral particles to air bubbles. Many complex factors affect the extent to which this occurs including the size and hdyrophobicity of the particles, the size and number of air bubbles produced by the flotation machine, the rate of collisions between particles and bubbles and the overall chemistry of the system. This measurement of bubble loading presents an opportunity to measure the impact of all these factors on the successful creation of bubble-particle aggregates. Based on a literature review suggesting that there was a high probability of particles being detached at the pulp-froth interface due to the aggregates change in momentum, a three phase description of a flotation cell was proposed. The three phases were: pulp, pulp-froth interface and upper froth zones. A second froth recovery measurement technique (changing froth depth) was used in combination with the bubble load technique to determine the recovery across each of the two froth zones. It was found that the pulp-froth interface appears to be responsible for the selectivity observed across the froth phase as a whole. These findings will enable more in-depth research into the sub-process of the froth phase as well as assisting flotation cell design through a better understanding of the roles of the pulp-froth interface and the upper froth region.

The effluent quality from mining & processing operations is monitored to ensure that maximum allowable limits are not exceeded. Recently, copper concentration levels in the effluent discharge flows of a copper and nickel mining company in Ontario have indicated increasing trends. A chemical particular to the problem is use of diethylenetriamine (DETA) in the process. Adsorption tests were conducted to investigate the ability of various adsorbents to remove and retain copper complexed with DETA and triethylenetetramine (TETA) in solutions. The tests were divided into two sections: gangue adsorbents (silica and pyrrhotite) and high capacity adsorbents (natural bentonite, peat, zeolite Y and zeolite ZSM-5). Pyrrhotite as a sulphide gangue had a greater adsorption capacity than silica for the concentration range studied. At 1 ppm initial concentration, over 80% of copper chelate was removed by minus 400 mesh pyrrhotite compared to 72% of the same size silica. Freundlich and Langmuir isotherm models of adsorption are applicable. However, the Langmuir adsorption isotherm was found to more closely represent the experimental data with a maximum adsorption capacity of 129.9 μg/g for copper complexed with DETA on pyrrhotite. For the high capacity adsorbents, natural bentonite, zeolite Y and peat each worked well at removing the copper chelates. Zeolite Y had the highest capacity for copper chelates and a maximum adsorption capacity of 55.9 mg/g. Freundlich and Langmuir adsorption isotherm models were studied with the Langmuir isotherm model more closely representing the experimental data. iii Studies were also conducted on the effect of temperature. This led to a thermodynamic analysis of adsorption and estimation of activation energies. The standard free energies estimated for adsorption of copper chelated on adsorbents studied were nearly always negative, typically varying from around -2 kJ/mol to -7 kJ/mol with increasing temperature. The activation energy was found to be highest for the natural bentonite system suggesting a strong adsorption (e.g. 40.5 kJ/mol for CuTETA). Desorption experiments on the peat indicated very poor reversal for the process, confirming that the adsorption of copper chelates on high capacity adsorption was indeed very strong. Settling experiments indicated copper chelates were highly effective as coagulants on bentonite. / Thesis (Master, Mining Engineering) -- Queen's University, 2013-12-25 15:00:39.553

No description available.

No description available.

No description available.