Functionalized membranes provide an elegant platform for selective separations and sorptions. In this dissertation, application of functionalized membranes for surfactant and metal sorption studies are discussed. Sorption behavior of surfactants is also studied using quartz crystal microbalance (QCM) and other techniques. Adsorption of the ethoxylated surfactants on polymeric materials (cotton and polyester) and model gold surface was quantified from a non-aqueous siloxane based solvent (D5) and water. The role of ethylene oxide group and the effect of nature of polymeric materials on adsorption behavior was quantified and established. In the case of gold-water interface, the adsorption data was fitted to calculate adsorption/desorption rate constants. The study is important towards applications involving use of the surfactants in cleaning operations. PAA functionalized membranes were prepared and used for separation of the surfactants from the siloxane solvent. Finally the pH sensitivity of the PAA-surfactant complex was verified by successful regeneration of the membrane on permeation of slightly alkaline water. The preparation and application of thiol and sulfonic acid functionalized silica mixed matrix membranes for aqueous phase metal ion sorption is also studied. The functionalized particles were used as the dispersed phase in the polysulfone or cellulose acetate polymer matrix. The effects of the silica properties such as particle size, specific surface area, and porous/nonporous morphology on the metal ion sorption capacity were studied. Silver and ferrous ions were studied for metal sorption capacities. The ferrous ions were further reduced to prepare membrane immobilized iron nanoparticles which are attractive for catalytic applications. One dimensional unsteady state model with overall volumetric mass transfer coefficient was developed to model the metal ion sorption using mixed matrix membrane. The study demonstrates successful application of the functionalized mixed matrix membranes for aqueous phase metal capture with high capacity at low transmembrane pressures. The technique can be easily extended to other applications by altering the functionalized groups on the silica particles. The study is important towards water treatment applications and preparation of membrane immobilized metal nanoparticles for catalytic applications.

This research aimed to develop new composite membranes using a polymer of intrinsic microporosity (PIM-1) and metal organic frameworks (MOFs) for use in gas separations. PIM-1 was successfully synthesised using the high temperature method (40 min, 160 oC) and the resulting polymer was cast into membranes. PIM-1 membranes were chemically modified by reacting hexamethylenediamine (HMDA) with the nitrile group of PIM-1 to form HMDA-modified PIM-1 membranes. Surfaces of PIM-1 membranes were also modified by basic hydrolysis to form amide-modified PIM-1 membranes. These polymer materials were characterized by different techniques (GPC, NMR, ATR-IR, TGA, Elemental analysis and nitrogen sorption analysis). In addition, eight MOF materials [MIL-101(Cr), ED-g-MIL-101(Cr), TEPA-g-MIL-101(Cr), MIL-101(Cr)-NH2, MIL-101(Al)-NH2, UiO-66(Zr), UiO-66-NH2 and UiO-66(COOH)2] were successfully synthesized. They were chosen due to having high surface areas and large porosity. These MOF compounds were characterized using PXRD, SEM, TGA, and low pressure N2.Successful PIM-1/MOF MMMs were fabricated utilising PIM-1 and the MOFs outlined above with various loadings. The highest MOF loading achieved was 28.6 wt. %, apart from MIL-101(Cr)-NH2, for which it was 23.1 wt. %, and MIL-101(Al)-NH2, for which it was 19.8 wt. %. The morphology of MMMs was characterized by scanning electron microscopy (SEM), proving the dispersion of MOF fillers. Novel PIM-1 supported MOF membranes were successfully prepared by depositing ZIF-8 and HKUST-1 layers on the surfaces of unmodified and modified PIM-1 membranes. These materials were characterized using PXRD, SEM, ATR-IR and SEM-EDX. Gas permeation properties of the MOF/PIM-1 MMMs and PIM-1 supported MOF membranes were determined using a time lag method. Most MMMs tested showed an increase in the permeability and stable selectivity as the MOF amount was increased. However, this was not true for MIL-101(Al)-NH2, where the permeability and selectivity decreased. In contrast, PIM-1 supported ZIF-8 and HKUST-1 membranes caused a sharp decrease in the permeability and increase in the selectivity.

Developing new membrane morphologies and modifying the existing membrane materials are required to obtain membranes with improved gas separation performances. The incorporation of zeolites and low molecular-weight additives (LMWA) into polymers are investigated as alternatives to modify the permselective properties of polymer membranes. In this study, these two alternatives were applied together to improve the separation performance of a polymeric membrane. The polycarbonate (PC) chain characteristics was altered by incorporating p-nitroaniline (pNA) as a LMWA and the PC membrane morphology was modified by introducing zeolite 4A particles as fillers. For this purpose, pure PC and PC/pNA dense homogenous membranes, and PC/zeolite 4A and PC/pNA/zeolite 4A mixed matrix membranes (MMM) were prepared by solvent-evaporation method using dichloromethane as the solvent. The pNA and zeolite 4A concentrations in the casting solutions were changed between 1-5% (w/w) and 5-30% (w/w), respectively. Membranes were characterized by SEM, DSC, and single gas permeability measurements of N2, H2, O2, CH4 and CO2. They were also tested for their binary gas separation performances with CO2/CH4, CO2/N2 and H2/CH4 mixtures at different feed gas compositions. DSC analysis of the membranes showed that, incorporation of zeolite 4A particles into PC/pNA increased the glass transition temperatures, Tg, but incorporation of them to pure PC had no effect on the Tg, suggesting that pNA was a necessary agent for interaction between zeolite 4A and PC matrix. The ideal selectivities increased in the order of pure PC, PC/zeolite 4A MMMs and PC/pNA/zeolite 4A MMMs despite a loss in the permeabilities with respect to pure PC. A significant improvement was achieved in selectivities when the PC/pNA/zeolite 4A MMMs were prepared with pNA concentrations of 1 % and 2 % (w/w) and with a zeolite loading of 20 % (w/w). The H2/CH4 and CO2/CH4 selectivities of PC/pNA (1%)/zeolite 4A (20%) membrane were 121.3 and 51.8, respectively, which were three times higher than those of pure PC membrane. Binary gas separation performance of the membranes showed that separation selectivities of pure PC and PC/pNA homogenous membranes were nearly the same as the ideal selectivities regardless of the feed gas composition. On the other hand, for PC/zeolite 4A and PC/pNA/zeolite 4A MMMs, the separation selectivities were always lower than the respective ideal selectivities for all binary gas mixtures, and demonstrated a strong feed composition dependency indicating the importance of gas-membrane matrix interactions in MMMs. For CO2/CH4 binary gas mixture, when the CO2 concentration in the feed increased to 50 %, the selectivities decreased from 31.9 to 23.2 and 48.5 to 22.2 for PC/zeolite 4A (20%) and PC/pNA (2%)/zeolite 4A (20%) MMMs, respectively. In conclusion, high performance PC based MMMs were prepared by blending PC with small amounts of pNA and introducing zeolite 4A particles. The prepared membranes showed promising results to separate industrially important gas mixtures depending on the feed gas compositions.

ABSTRACT EFFECT OF PREPARATION AND OPERATION PARAMETERS ON PERFORMANCE OF POLYETHERSULFONE BASED MIXED MATRIX GAS SEPARATION MEMBRANES Karatay, Elif M.Sc., Department of Chemical Engineering Supervisor : Prof. Dr. Levent Yilmaz Co-supervisor : Assoc. Prof. Dr. Halil Kalip&ccedil / ilar August 2009, 126 pages Membrane processes have been considered as promising alternatives to other competing technologies in gas separation industry. Developing new membrane morphologies are required to improve the gas permeation properties of the membranes. Mixed matrix membranes composing of polymer matrices and distributed inorganic/organic particles are among the promising, developing membrane materials. In this study, the effect of low molecular weight additive (LMWA) type and concentration on the gas separation performance of neat polyethersulfone (PES) membranes and zeolite SAPO-34 containing PES based mixed matrix membranes was investigated. Membranes were prepared by solvent evaporation method and annealed above the glass transition temperature (Tg) of PES in order to remove the residual solvent and erase the thermal history. They were characterized by single gas permeability measurements of H2, CO2, and CH4 as well as scanning electron microscopy (SEM), thermal gravimetric analysis (TGA), and differential scanning calorimetry (DSC). Various LMWAs were added to the neat PES membrane at a concentration of 4 wt %. Regardless of the type, all of the LMWAs had an anti-plasticization effect on PES gas permeation properties. 2-Hydroxy 5-Methyl Aniline, HMA, was selected among the other LMWAs for parametric study on the concentration effect of this additive. The incorporation of SAPO-34 to PES membranes increased the permeabilities of all gases with a slight loss in selectivities. However, the addition of HMA to PES/SAPO-34 membranes increased the ideal selectivities well above the ideal selectivities of PES/HMA membranes, while keeping the permeabilities of all the gases above the permeabilities of both pure PES and PES/HMA membranes.

This research investigates the effect of feed composition on the separation performance of pure polyethersulfone (PES) and different types of PES based mixed matrix membranes (MMMs) in order to develop high performing membranes for CO2/CH4 separation. MMMs were prepared by solvent evaporation method using PES as the polymer matrix with SAPO-34 particles as fillers, and 2-hydroxy 5-methyl aniline (HMA) as the low molecular weight additive. Four types of membranes were used throughout the study, namely pure PES membrane, PES/HMA (4, 10%w/w) membrane, PES/SAPO-34 (20%w/w) MMM, PES/SAPO-34 (20%w/w)/HMA (4, 10%w/w) MMM. The effect of CO2 composition on the performance of the membranes was investigated in detail with a wide feed composition range changing between 0 and 100%. In addition to separating CO2/CH4 binary gas mixtures, the separation performances of these membranes were determined by measuring single gas permeabilities at 35&ordm / C, with a feed pressure of 3 bar. Moreover, the membranes were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermal gravimetric analyzer (TGA). The separation selectivities of all types of membranes generally observed to be independent of feed composition. The composition independency of these membranes eliminates the need of investigating at which feed gas composition the prepared membranes are best performing for practical applications. PES/SAPO-34/HMA MMMs with HMA loading of 10% and SAPO-34 loading of 20% demonstrated the highest separation selectivity of about 40, and the ideal selectivity of 44, among the used membranes.

Mixed matrix membranes (MMMs) have gained importance because they combine the desirable properties of the polymers and the organic/inorganic filler materials and they may have a very big potential. In this study polyethersulfone (PES) was used as polymeric material, and Zeolitic Imidazolate Framework-8 (ZIF-8) was used as porous filler material, and 2-hydroxy 5-methyl aniline(HMA), was used as a third component in membrane formulation. In this study, ZIF-8 crystals were synthesized with varying particle sizes, and a novel recycling methodology was developed to improve the efficiency of ZIF-8 production. ZIF-8 nano-crystals were synthesized by a 1-hour stirring method at room temperature and characterized by X-ray diffractometer, scanning electron microscopy (SEM), transmission electron microscopy (TEM), dynamic light scattering (DLS) and thermal gravimetric analysis (TGA). In order to investigate the effect of ZIF-8 loading on the membrane performance, different types of membranes were prepared with varying amounts of ZIF-8 between 10-60% (w/w). Moreover, ternary mixed matrix membranes were synthesized consisting of different amounts of ZIF-8 between 10-30% (w/w) and HMA 1-10% (w/w). Gas transport properties of the membranes were investigated by single gas permeation experiments of H2, CO2 and CH4 at 3 bar feed pressure. In order to investigate the effect of feed pressure on the gas transport properties of the membranes, single gas experiments were conducted on 3, 6, 8, 10 and 12 bar feed pressures. Moreover, binary gas permeation experiments of CO2/CH4 pair were conducted through selected membranes at 3 bar and 12 bar feed pressures. In addition to gas permeation experiments, the morphology and thermal characteristics of the membranes were characterized by SEM, TGA and differential scanning calorimetry (DSC) analysis. The incorporation of ZIF-8 crystals into continuous PES matrix resulted in high performance gas separation membranes. The permeabilities of all studied gases increased with ZIF-8 loading while the ideal selectivities showed a slight decrease compared to neat PES membrane. Highly reproducible and repeatable results were obtained up to 30 % w/w ZIF-8 loading, while membrane formulation reproducibility was decreased for higher ZIF-8 contents (&gt / 30 w/w %). Addition of HMA improved the gas separation performances of the binary membranes significantly by decreasing permeabilities and increasing ideal selectivities. PES/ZIF-8(%20)/HMA(%7) membrane has the best separation performance for all gases among the ternary membranes. When 7 w/w % HMA was added to PES/ZIF-8(%20) membrane, H2 permeability decreased from 26.3 to 13.7 barrer, while H2/CH4 ideal selectivity increased from 61.8 to 103.7. Increasing feed pressures appreciably increased the separation performances of all membranes. While the H2 permeability is pressure independent, the CO2 and CH4 permeabilities were reduced with increasing feed pressures and the highest selectivity improvement was observed in H2/CH4 pair for all membrane compositions. For instance, when the feed pressure was increased from 3 bar to 12 bar, the percentage improvements in ideal selectivities through PES/ZIF-8(%10)/HMA(%4) membrane were calculated as 26, 69, 113 % for the H2/CO2, CO2/CH4 and H2/CH4 gas pairs / respectively. This results show that working at higher feed pressures will be more advantageous for separation of the studied gas pairs. The ideal selectivities and the separation factors were equal to each other for all membrane compositions both for 3 and 12 bar operating pressures.

Mixed matrix nanocomposite membranes composed of a crosslinkable polyimide matrix and high-silica molecular sieve particles were developed for purifying natural gas. It was shown that ideal mixed matrix effects were not possible without sieve surface modification. A previously developed Grignard procedure was utilized to deposit magnesium hydroxide nanostructures on the sieve surface in order to enhance polymer adhesion. Analyses of Grignard-treated sieves pointed to the formation of non-selective voids within the surface deposited layer. These voids were suspected to lead to lower-than-expected membrane performance. In order to improve membrane transport, a reactive sizing procedure was developed to fill these voids with polyimide-miscible material. In a serendipitous discovery, as-received sieves--when treated with this reactive sizing procedure--resulted in nearly identical membrane performance as reactive-sized, Grignard-treated sieves. This observation lead to the speculation of a non-ideal transport mechanism in mixed matrix membranes.

Traditional gas separation technologies are thermally-driven and can have adverse environmental and economic impacts. Gas separation membrane processes are not thermally-driven and have low capital and operational costs which make them attractive alternatives to traditional technologies. Polymers are easily processed into large, defect-free membrane modules which have made polymeric membranes the industrial standard; however, polymers show separation efficiency-productivity trade-offs and are often not thermally or chemically robust. Molecular sieves, such as zeolites, have gas separation properties that exceed polymeric materials and are more thermally and chemically robust. Unfortunately, formation of large, defect-free molecular sieve membranes is not economically feasible. Mixed matrix membranes (MMMs) combine the ease of processing polymeric materials with the superior transport properties of molecular sieves by dispersing molecular sieve particles in polymer matrices to enhance the performance of the polymers. MMMs with high molecular sieve loadings were made using polyvinyl acetate (PVAc) and various molecular sieves. Successful formation of these MMMs required substantial modifications to low loading MMM formation techniques. The gas separation properties of these MMMs show significant improvements over PVAc properties, especially for high pressure mixed carbon dioxide-methane feeds that are of great industrial relevance.

Pervaporation with a "reverse-selective" (hydrophobic) membrane is a promising technology for the energy-efficient separation of alcohols from dilute alcohol-water streams, such as those formed in the production of biofuels. Pervaporation depends on the selectivity and throughput of the membrane, which in turn is highly dependent on the membrane material. A nanocomposite approach to membrane design is desirable in order to combine the advantages and eliminate the individual limitations of previously-reported polymeric and zeolitic membranes. In this work, a hollow-fiber membrane composed of a thin layer of polymer/zeolite nanocomposite material on a porous polymeric hollow fiber support is developed. The hollow fiber geometry offers considerable advantages in membrane surface area per unit volume, allowing for easier scaling and higher throughput than flat-film membranes. Poly(dimethyl siloxane) (PDMS) and pure-silica MFI zeolite (silicalite-1) were investigated for these membranes. Iso-octane was used to dilute the dope solution to provide thinner coatings. Previously-spun non-selective Torlon hollow fibers were used as the support layer for the nanocomposite coatings. To determine an acceptable method for coating fibers with uniform, defect-free coatings, flat-film membranes (0 to 60 wt% MFI on a solvent-free basis) and hollow-fiber membranes (0 and 20 wt% MFI) were fabricated using different procedures. Pervaporation experiments were run for all membranes at 65C with a 5 wt% ethanol feed. The effects of membrane thickness, fiber pretreatment, coating method, zeolite loading, and zeolite surface treatment on membrane pervaporation performance were investigated.

The goal of this project was to understand and model the performance of hybrid inorganic-organic membranes under realistic operating conditions for hydrocarbon gas/vapor separation, using butane isomers as the model vapors and a hybrid membrane of 6FDA-DAM-5A as an advanced separation system. To achieve the set goal, three objectives were laid out. The first objective was to determine the factors affecting separation performance in dense neat polymer. One main concern was plasticization. High temperature annealing has been reported as an effect means of suppressing plasticization. A study on the effect of annealing temperature was performed by analyzing data acquired via sorption and permeation measurements. Based on the findings from this study, a suitable annealing temperature was determined. Another factor studied was the effect of operating temperature. In deciding a suitable operating temperature, factors such as its possible effect on plasticization as well as reducing heating/cooling cost in industrial application were considered. Based on the knowledge that industrial applications of this membrane would involve mixture separation, the second objective was to understand and model the complexity of a mixed gas system. This was investigated via permeation measurements using three feed compositions. An interesting transport behavior was observed in the mixed gas system, which to the best of our knowledge, has not been observed in other mixed gas systems involving smaller penetrants. This mixed gas transport behavior presented a challenge in predictability using well-established transport models. Two hypotheses were made to explain the observed transport behavior, which led to the development of a new model termed the HHF model and the introduction of a fitting parameter termed the CAUFFV fit. Both the HHF model and CAUFFV fit showed better agreement with experimental data than the well-established mixed gas transport model. The final objective was to explore the use of mixed matrix membranes as a means of improving the separation performance of this system. A major challenge with the fabrication of good mixed matrix membranes was the adhesion of the zeolite particle with the polymer. This was addressed via sieve surface modification through a Grignard treatment process. Although a Grignard treatment procedure existed, there was a challenge of reproducibility of the treatment. This challenge was addressed by exploring the relationship between the sieves and the solvent used in the treatment, and taking advantage of this relationship in the Grignard treatment process. This study helped identify a suitable solvent, which allowed for successful and reproducible treatment of commercial LTA sieves; however, treatment of lab-made sieves continues to prove challenging. Based on improved understanding of the Grignard treatment reaction mechanism, modifications were made to the existing Grignard treatment procedure, resulting in the introduction of a "simplified" Grignard treatment procedure. The new procedure requires less control over the reaction process, thus making it more attractive for industrial application. Permeation measurements were made using mixed matrix membranes in both single and mixed gas systems. Selectivity enhancements were observed under both single and mixed gas systems using sieve loadings of 25 and 30wt%. The Maxwell model was used to make predictions of mixed matrix membrane performance. Although the experimental results were not in exact agreement with Maxwell predictions, the observed selectivity enhancement was very encouraging and shows potential for future application. Recommendations were made for future study of this system.